Installation Manual

6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX [phone]
Bushwacker only approves installing the tail gate cap according to
these written instructions with the hardware provided. WARNING:
Failure to install according to these instructions will invalidate
the warranty. This includes, but is not limited to, using alternative
installation methods, hardware, or materials. DO NOT USE: Loctite,
SuperGlue, or similar products on the hardware or the parts.
Fit: Tail gate cap should be held to the vehicle surface to verify
correct type and fi t BEFORE beginning installation or painting.
Small fi t adjustments can be made by trimming (fi ling, sanding, or
cutting) excess plastic.
When using this product with other aftermarket accessories, like Tonneau
Covers or Toppers, you must allow for lengthwise expansion and contraction
of the tail gate cap. You must notch around any clamps or hard fastening
points.
Painting: (Optional) If paint is desired it must be done prior to installation.
Sand (optional) before application of paint. Clean outer surface with a good
grade degreaser. DO NOT USE LACQUER THINNER OR ENAMEL
REDUCER AS A DEGREASER. Wipe outer surface thoroughly with a tack
rag prior to paint. Application of plastic adhesion promoter for TPO plastic
as per your paint system manufacturer’s recommendations is required.
Paint caps using a high quality enamel, or polyurethane automotive paint.
Application of a primer coat is optional.
Preparing the Work Area: Clean the area of installation with a
cloth and rubbing alcohol or prep-solvent to remove any car wax or
dirt from vehicle surface.
Ambient Temperature: During installation the vehicle, bed rail
caps, and the tape needs to be between 60°F and 110°F for proper
adhesion. Failure to maintain proper installation temperature may
result in the part not functioning correctly. If not within acceptable
range, increase surface temperature using a heat gun or suitable
device (hair dryer) to help reach proper range. The warmer the
surface, the better the bond.
STEP 1 – PRIOR TO INSTALLATION
A)
B)
C)
D)
E)
F)
Clean Cloth
Rubbing Alcohol
T30 Torx Bit
TOOLS FOR EASY INSTALLATION:
•
•
•
To claim a warranty, you must provide Proof
of Purchase.
LIMITED LIFETIME WARRANTY AGAINST
ANY MANUFACTURING DEFECTS
•
Factory Tail Gate Cap Removal:
Wing Style Factory Cap Non-Wing Style Factory Cap
Using a T30 Torx bit, remove four bolts from
factory tail gate cap.
Remove factory tail gate cap from vehicle.
Pull factory tail gate cap off vehicle.1.
2.
1.
Chevy/GMC Silverado/
Sierra, Tail Gate Cap
Set Part #48516
Rev-1 01-12-11