00 Series REAR MOUNTED BLADE Part No. 00786975C Published 08/10 OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover BUSH HOG ® 2501 Griffin Ave. Selma, AL 36703 334-874-2700 www.bushhog.com © 2010 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual.
TABLE OF CONTENTS SAFETY SECTION ..................................................................................................................1-1 Safety Messages ................................................................................................................................................... 1-2 Decal Location ....................................................................................................................................................... 1-9 Decal Description ....
SAFETY SECTION Safety Section 1-1
SAFETY Safety Messages SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
SAFETY Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) SAFETY Do not mount or dismount the Tractor while the tractor is moving.
SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss.
SAFETY SAFETY Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.
SAFETY Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) (S3PT-02) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine.
SAFETY Rear Blades can fall down if not properly supported. Always use the stand on the front hitch or block up securely to prevent falling and possible crushing injury and/or back injury from lifting heavy components. (SBL-5) SAFETY PARTS INFORMATION Bush Hog products are designed utilizing specifically matched system components to ensure optimum equipment performance. These parts are made and tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications.
SAFETY Decal Location NOTE: Bush Hog supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Bush Hog cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Bush Hog dealer to order replacement decals. SAFETY 100 Series 08/10 © 2010 Alamo Group Inc.
SAFETY SAFETY ITEM PART NO. QTY LEVEL 1. 00725746 1 PELIGRO Translate Safety Material 2. 02965262 1 WARNING Oil Penetration 3. 00786980 1 IMPORTANT Genuine Bush Hog Parts 4. 999000 1 WARNING Multi-Hazard for Blades 5. 999200 1 WARNING Multi-Hazard General 6. 03200347 * REFLECT SMV Emblem 7. 000678 2 INSTRUCT Grease Fitting Inside 8. 00763977 1 INSTRUCT Notice to Owner 9. 00786979 1 LOGO Bush Hog 10. 00786981 1 NAME 100-08 00786988 1 NAME 100-09 11.
SAFETY Decal Description Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 For safety and to guarantee optimum product reliability always use genuine Bush Hog replacement parts.
SAFETY WARNING!- Multiple Hazard and General Safety SAFETY P/N 999200 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 Information that Grease Fitting is present and must apply grease P/N 000678 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 100 Series 08/10 © 2010 Alamo Group Inc.
SAFETY Logo Product Name: Bush Hog P/N 00786979 SAFETY LOGO PRODUCT NAME: 100-08 P/N 00786981 LOGO PRODUCT NAME: 100-09 P/N 00786988 Red Reflector. Keep reflectors clean and visible. P/N 1458392 100 Series 08/10 © 2010 Alamo Group Inc.
SAFETY Amber Reflector. Keep reflectors clean and visible. SAFETY P/N 1458393 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 100 Series 08/10 © 2010 Alamo Group Inc.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.
INTRODUCTION SECTION Introduction Section 2-1
INTRODUCTION This 100 Series is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. INTRODUCTION The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Blade using standard and optional equipment.
INTRODUCTION INTRODUCTION The 100 Series Blade is available in widths of 8' and 9' and features a heavy-duty CAT I-II three-point hitch and CAT II quick-hitch. The 9' model is rated for up to 95 PTO HP wheel-type tractors. The 100 Series blade is available with either hydraulic or manual adjustments of the mainframe swing, moldboard tilt to better fit many applications.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. INTRODUCTION 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.
ASSEMBLY SECTION Assembly Section 3-1
ASSEMBLY The basic Bush Hog 100 Series is shipped in two bundles - the Mainframe, the A-Frame, and the Moldboard Carrier as one bundle and the Moldboard as the second bundle. For full hydraulic operation, Cylinders, Hose, and Hose Retainers are shipped as separate bundles. For manual operation, Adjust Links are shipped as separate bundles for the pivot and swing positions. The tilt is adjusted with an Index Pin in the Carrier.
ASSEMBLY Planer Wheel If the Planer Wheel is to be used, it will be necessary to drill (2) holes, 0.688 diameter. See illustration below. When mounting the Hydraulic Cylinder to the Planer Wheel Assembly, it is recommended by the manufacturer that the Rod End be attached to the Lug on the Planer Wheel Beam Weldment, as shown in the illustration below. Operation - Special Notice Do not drop the complete Blade with the Planer Wheel in the down position.
ASSEMBLY ASSEMBLY Attach the Moldboard Pivot Cylinder as shown in Figure Asm-0003 or optional Manual Adjusting Links. Attach the Mainframe Swing Cylinder as shown in Figure Asm-0004 or optional Manual Adjusting Links. 100 Series 08/10 © 2010 Alamo Group Inc.
ASSEMBLY Gauge Wheel (Extra Equipment) Skid Shoes & Quick Tack End Plates (Extra Equipment) Skid Shoes prevent gouging and scalping and increase Blade life. End Plates help move larger quantities of bulk material. Install as shown in Figure Asm-0022. 100 Series 08/10 © 2010 Alamo Group Inc. Assembly Section 3-5 ASSEMBLY Mounting Holes must be drilled, for mounting the Gauge Wheel to the Mainframe (See Planner Wheel illustration in Maintenance Section 5-2.
ASSEMBLY Hydraulic System ASSEMBLY The Hydraulic Cylinders are designed to be used in conjunction with your tractor's Hydraulic System. The Cylinders and Hose are designed for maximum system pressure of 2500 PSI. Keep Cylinders and Hoses free from internal contamination. Never leave a disconnected Hose end open. Use a Sealant when attaching Hydraulic Hose to Cylinder. Do not over tighten fittings as this will break out the Cylinder Port Housings. Do not operate with hydraulic oil leaking.
ASSEMBLY Hydraulic Control Valve (Accessory Equipment) A 3-Spool 4 way Hydraulic Control Valve, open center or closed center, is available as Accessory Equipment. This allows you to operate 4 Hydraulic Cylinders from two remote outlets. Connect the 3Spool Valve to one outlet to operate three Cylinders. Use the other remote outlet to operate the fourth Cylinder. (Figure Asm-0007). 100 Series 08/10 © 2010 Alamo Group Inc.
OPERATION SECTION Operation Section 4-1
OPERATION BUSH HOG 100 SERIES REAR MOUNTED BLADE OPERATION INSTRUCTIONS OPERATION Your Bush Hog 100 Series should now be assembled and inspected for any evidence of defective or damaged parts before use. Any evidence of damage should be reported to your dealer immediately. This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper blade use to the operator.
OPERATION 1. Standard Equipment and Specifications Max. 2-Wheel Drive Tractor HP (PTO): 8’ 125 HP 9’ 95 HP Max. Front Wheel Assist Tractor HP (PTO): 105 HP 9’ 80 HP Moldboard Width 8’, 9’ Moldboard Dimension 3/8” x 17” Cutting Edge 1/2” x 6” Support Stand Std. Hitch CAT I-II, QH King Pin Diameter 3” Solid Steel Adjustment Types Manual or Hydraulic Offset (Maximum Left or Right) 30” Forward Pivot 7-45 Degrees Reverse Pivot 7-45 Degrees Tilt (Up and Down) 2-15 Degrees No.
OPERATION 2. OPERATOR REQUIREMENTS OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION 3. TRACTOR REQUIREMENTS Operating the blade with a tractor that does not meet the following requirements may cause tractor or blade damage and be a potential danger to the operator and passersby. Tractor Requirements and Capabilities • • ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield Tractor Horsepower - 2-Wheel ...............................
OPERATION 3.3 Tractor 3-Point Hitch OPERATION The tractor 3-point hitch must be rated to lift at least 1015 lbs. for the 8’, and 1055 lbs. for the 9’. The 100 Series attaches to a tractor with a CAT I or II hitch. Refer to the tractor operator’s manual for the category of the tractor used. If the hitch does not conform to the ASABE CAT I or II dimensions, the blade may not fit or raise properly. Consult an authorized dealer for possible modification procedures to mount nonconforming hitches.
OPERATION 4.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times.
OPERATION 5. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. OPERATION Essential Tractor Controls: • Locate the light control lever. • Locate the engine shut off control. • Locate the brake pedals and the clutch. • Locate the PTO control.
OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 6.1 Connecting the Rear Blade Shorten or remove the tractor drawbar to avoid interference when raising and lowering the rear blade. 2. Board the tractor and start the engine.
OPERATION 7. PRE-OPERATION INSPECTION AND SERVICE OPERATION Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed.
OPERATION 7.2 Blade Pre-Operation Inspection/Service Before each blade use, a complete inspection and service is required to ensure the blade is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the blade is ready for operation, conduct the following. OPS- 0020_A • • Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible.
OPERATION Tractor PRE-OPERATION Inspection Tractor ID#:________________________Make:________________________ OPERATION Date:______________________________Shift:________________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the implement is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
OPERATION Blade & Box Blade PRE-OPERATION Inspection Blade ID#:_______________________Make:__________________________ Date: ___________________________Shift:___________________________ Condition at Start of Shift Item Specific Comments if not O.K. The Operator’s Manual is in the Canister. All Safety Decals are in place and legible. The Hitch connection pins are properly retained. There are no cracks in Hitch. All frame bolts are in place and tight.
OPERATION 8. DRIVING THE TRACTOR AND IMPLEMENT OPERATION Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following.
OPERATION 8.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 Make sure the tractor brakes are in good operating condition.
OPERATION 8.3 Driving the Tractor and Blade OPERATION Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and blade. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
OPERATION Utility To clean close to a fence or barn offset the Mainframe to the right or left to extend the Blade beyond the tractor tire. Be careful not to hang the Blade Tip as this could result in damage to the Blade or Mainframe. For smoothing out loose soil a fine finish can be obtained by pushing the soil with the back of the Moldboard. Grading Backfilling The Moldboard can be manually rotated 180 degrees for backfilling operations.
OPERATION OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) When disconnecting the blade the tractor should be completely shut down and secured in position, by lowering the parking jack. Relieve hydraulic pressure by moving the control levers back and forth several times.
OPERATION 12. TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized.
OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
OPERATION When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPSB- 0022 12.
OPERATION OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer. OPS-U- 0025 Arrange the chains so that when tightened, the chains are pulling downward and against themselves.
OPERATION 13. Troubleshooting Guide Possible Cause Remedy Shearing M/B Carrier Pivot Pin Bolt Lack of lubrication Bolt not tightened properly Lubricate Pivot Pin Tighten Bolt to proper torque Bent Moldboard Small curve is normal from weld pull Can be removed but will not affect operation Hitting hidden objects Know soil conditions, keep speed to a minimum.
OPERATION Problem Possible Cause Remedy Hydraulic Pump not shutting off on Closed Center System Using Open Center Valve Replace Valve or Conversion Plug and Main Relief Replace with Closed Center Plug Replace with No Relief Plug OPERATION Open Center Conversion Plug Pumping over Relief Valve Oil leaking at hose connection 100 Series 08/10 © 2010 Alamo Group Inc.
MAINTENANCE SECTION Maintenance Section 5-1
MAINTENANCE The Bush Hog 100 Series is a rugged, heavy duty Blade that will perform satisfactorily with the following preventive maintenance. MAINTENANCE Lubricate the Moldboard Pivot Pin and the Moldboard Tilt Pin after every 10 hours of operation. Decals are placed in locations of grease fittings. See illustration. If the Planer Wheel Assembly is used (Accessory Equipment), Wheel Bearings are packed at the factory with a heavy bodied grease. A Grease Fitting is provided.
MAINTENANCE Proper Torque For Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text. Recommended Torque in Foot Pounds Unless Otherwise Stated in the Manual* 100 Series 05/10 © 2010 Alamo Group Inc.
BUSH HOG LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Bush Hog warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1.
100 SERIES REAR MOUNTED BLADE 100 SERIES - SOM-08/10 Printed U.S.
