Install Instructions
15
EMP
Installation & Service Manual
109529-03 - 11/19
Figure 6: Piping Arrangement for Drain Valve and Indirect Water Heating Return
Step c. Pipe discharge of relief valve as 
shown in Figures 9A and 9B. Installation 
of the relief valve must be consistent 
with ANSI/ASME Boiler and Pressure 
Vessel Code, Section IV.
  WARNING
 Safety valve discharge piping must be piped 
near floor to eliminate potential of severe burns.  
Do not pipe in any area where freezing could 
occur. Do not install any shut-off valves, plugs 
or caps.
2.  Install drain valve and indirect water heater 
return piping, see Figure 6.
Step a.   Apply pipe sealant to both ends of 
1-1/4" NPT x 5" lg. nipple. Thread nipple 
into 1-1/4" NPT lower rear tapping on rear 
section.
Step b.  Thread 1-1/4" x 1-1/4" x 3/4" NPT tee 
on opposite end of 5" lg. nipple installed in 
Step a.
  NOTE: Based on access for servicing 
and location of sewer or floor drain, when 
tightening these fittings, determine if drain 
valve is to be located on the left or right 
side.
  Tighten nipple and tee into 1-1/4" NPT lower 
rear tapping or rear section until joints are 
water tight for desired position.
Step c.  Apply sealant to 3/4" NPT thread on 
drain valve. Thread into 3/4" NPT tapping 
on side outlet of tee. Use hex nut portion to 
tighten valve until water tight.
Step d.  If an Alliance⢠SL water heater is 
connected to system, do not install 1-1/4" 
NPT pipe plug. Connect piping as shown in 
Figures 9A and 9B, as applicable. Also refer 
to Alliance⢠SL instructions for additional 
information.
3.  Installing stainless steel flueway baffles. Baffle 
requirements differ from model to model, see 
Table 3.
NOTE: Read caution statement before proceeding.
Step a.  Install stainless steel baffles provided 
in miscellaneous parts carton as follows, 
refer to Table 3 and Figure 7:
2 Packaged Boiler Assembly - Trim (continued)
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