Install Instructions

10
EMP
Installation & Service Manual
109529-03 - 11/19
A. REMOVE CRATE.
1. Remove all fasteners at crate skid.
2. Lift outside container and remove all other
inside protective spacers and bracing.
Remove miscellaneous parts carton.
B. REMOVE BOILER FROM SKID.
1. To reduce the risk of damage to boiler jacket,
use the following procedure to remove from
skid, see Figure 3:
Step 1. Boiler is secured to base with (4) 5/16”
cap screws, (2) in front and (2) in rear of
shipping skid, see Figure 3. Remove all
securing hardware.
Step 2. Place wooden block(s) 12” from rear
of skid as shown (one piece 4” x 4” x 16” lg.
or two pieces of 2” x 4” x 16” lg.)
Step 3. Insert 1” Sch. 40 pipe handles through
leg hole in front and rear legs. Center end
of pipe on wooden blocks as shown in
Figure 3.
NOTE: Pipe handles should extend a
minimum of 48” beyond jacket front panel
for best leverage.
Step 4. Using the pipe handles, lift boiler until
adjustable legs are elevated above the
deck boards.
Step 5. Remove skid from underneath the
boiler.
Step 6. Lower pipe handles until front
adjustable legs touch floor. If necessary,
place wooden blocks under front legs
before lowering to provide hand clearance.
Step 7. To lower rear of boiler, tilt unit slightly
forward by pushing on smokebox collar or
lift pipes protruding through rear legs until
wooden blocks can be removed (see Figure
3). Slowly allow the weight of the boiler to
tilt backward until rear legs rest on floor.
Step 8. If wooden block was placed under
front legs, lift pipe handles, remove wooden
block and lower front legs to floor. Remove
pipe handles.
CAUTION
Do not drop boiler. Do not bump boiler jacket
against floor.
C. MOVE BOILER TO PERMANENT POSITION
by sliding or walking.
D. PROCEDURE TO OPEN, CLOSE AND
SECURE BURNER SWING DOOR
Throughout this manual you will be instructed to
open and close the burner swing door for various
reasons. There is a proper and improper method
to closing and securing the burner swing door
opened for inspection, cleaning or field service.
Figure 3: Packaged Boiler Removal from Skid
2 Packaged Boiler Assembly - Trim
!