Type 8645 FreeLINE Modular Electrical and Pneumatic Automation System Operating Instructions
We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous resérve de modification techniques. © 2007 Bürkert Werke GmbH & Co.
Table of Contents Modular Electrical and Pneumatic Automation System GENERAL INFORMATION..............................................................................................................7 The operating manual........................................................................................................................... 8 General safety precautions................................................................................................................. 9 Electrostatic charges.
Table of contents RIO module...........................................................................................................................................83 Combination modules.........................................................................................................................88 Pneumatic module...............................................................................................................................96 Valve integration....................................
Table of Contents Storage, Disposal................................................................................................................163 Storage............................................................................................................................................... 164 Disposal.............................................................................................................................................. 165 Accessories.......................................
English Table of contents - 8645
General information GENERAL INFORMATION The operating manual............................................................................................................8 Symbols................................................................................................................................................... 8 Safety Precautions........................................................................................................................... 8 Recommendations and Information.........
General Information The operating manual The operating manual describes the entire life cycle of the device. Store this manual in such a way that is easily accessible to every user and is available to every new owner of the FreeLINE System NOTE! Read the operating manual through carefully. In particular, pay attention to the chapter General safety precautions. Symbols Safety Precautions English This symbol draws attention to the various safety precautions given in this operating manual.
General information DANGER! • Hazard due to high pressure! Working on the unit involves acute risk of injury. Switch off the pressure and depressurise the system before loosening pipes and modules! WARNING! • The general rules of technology apply to the planning and operation of the device! Failure to observe these rules may result in injury and/or damage to the equipment or its surroundings. Observe the general rules of technology.
General Information Intended use� The FreeLINE Type 8645 modular, electrical and pneumatic automation system may only be used for the applications described in chapter FreeLINE System Description and only in conjunction with equipment and components from other companies recommended or approved by Bürkert. Observe the instructions in this operating manual, as well as the conditions of use and permissible data specified in the chapter Technical Data.
General information International The contact addresses are found on the last page of this instruction manual as well as on the internet at: www.buerkert.com Bürkert Company Locations Warranty terms CAUTION! The warranty covers only the freedom from errors of the FreeLINE Type 8645 modular electrical and pneumatic automation system. No liability is accepted for consequential damage of any kind that results from device failure or malfunctioning.
English General Information 12 - 8645
FreeLINE SYSTEM DESCRiption FreeLINE System Description General description............................................................................................................ 14 Characteristic Features and Benefits.............................................................................................14 Field of Application..............................................................................................................................15 Marking ...................................
FreeLINE SYSTEM DESCRiption General description English Type 8645 FreeLine (hereafter referred to as FreeLINE) is a modular, electrical and pneumatic automation system with elevated protection class IP 65/67 that has been developed for use in open areas. In a homogeneous system, all the electronic and pneumatic components are standardised so that just by observing a few simple rules, pneumatic, electrical and electronic modules with different functions can be very easily combined with one another.
FreeLINE SYSTEM DESCRiption The benefits of FreeLINE � • Flow-optimized valve configuration • Pressure range from vacuum up to 10 bar (depending on the valve variant employed)� • Flow rate of approx.
FreeLINE SYSTEM DESCRiption Technical data� Max. power consumption see chapter Technical Data of the respective module Ambient temperature 0 °C to +55 °C Storage temperature -20 °C to +60 °C Rated operating mode 100% CDF (continuous operation) Operating voltage 24 V DC -15 % / +20 % Current consumption • Inputs / logic (UL) • Outputs (UO) max. 1 A max.
FreeLINE SYSTEM DESCRiption Complete System with Multipole Module 36 37 37 37 37 39.5 3.2 148.45 2 3. Ø 34.75 English 5.75 126.2 Ø 105.55 59.75 37 223.5 37 37 Illustration: Complete system with multipole module Equipment Modular electrical and pneumatic automation system ready for operation, without connecting cables.
English FreeLINE SYSTEM DESCRiption 18 - 8645
Configuration and Function of the FreeLINE System Configuration and Function of the FreeLINE System Configuration.......................................................................................................................... 20 English Function........................................................................................................................................
Configuration and Function of the FreeLine system Configuration The illustration shows schematically the structure of the FreeLINE system. English Termination module Pneumatic module 2 PO Pneumatic module 4 PO Combination module 2 PO / 4 DI Fieldbus module 1 (e.g. Profibus) Combination module 4 PO / 4 DI Central controller (e.g. PLC) Fieldbus module 2 Fieldbus module ...
Configuration and Function of the FreeLINE System Function FreeLINE is modular. Pneumatic and electrical modules can be arranged in any sequence desired, and pneumatic and electrical functions can be realized on one module for the first time. In addition to the valve cluster as a central unit, it is possible to use decentralized single modules and/or to combine one central station with decentralized units. The electrical connection can be made either via multipole interfaces or via fieldbus.
English Configuration and Function of the FreeLine system 22 - 8645
Configuration and function of the modules Configuration and Function of the Modules Fieldbus module PROFIBUS®............................................................................................ 29 Configuration and Function...............................................................................................................29 Technical Data......................................................................................................................................
Configuration and function of the modules Electrical connections........................................................................................................................42 Safety Precautions.........................................................................................................................42 Power supply M12.........................................................................................................................42 CANopen M12 Fieldbus Connection............
Configuration and function of the modules Troubleshooting...................................................................................................................................71 Bus Error..........................................................................................................................................71 FN/FS Error Messages and Warning LEDs . ..........................................................................71 Further Description of the Fieldbus Node DeviceNet....
Configuration and function of the modules RIO module................................................................................................................................... 83 Configuration and Function...............................................................................................................83 Technical Data......................................................................................................................................83 General Technical Data............
Configuration and function of the modules Technical Data......................................................................................................................................96 General Technical Data.................................................................................................................96 Pneumatic Data...............................................................................................................................96 Dimensions...........................
Configuration and function of the modules Overview ...................................................................................................................................... 109 Electrical connections..................................................................................................................... 110 Displays............................................................................................................................................... 111 Termination module...
Configuration and function of the modules Fieldbus module PROFIBUS ��������® Configuration and Function English The fieldbus module connects the FreeLINE automation system to a fieldbus network. The module is used for digital networking with the higher level control system.
Configuration and function of the modules Dimensions 18.25 72.6 36 Ø3 .2 English 7,75 14.75 22.5 25 45.75 621) 69.5 138.2 131.75 124 67.35 132 36 6.75 35.3 27 7 34.75 Ø 3.2 5.75 10.25 79.5 51.3 0 Illustration: Dimensions [mm] – Fieldbus module �������� PROFIBUS® 30 - 8645 19.25 15.75 32.25 38.75 21.75 92.25 109.43 14.
Configuration and function of the modules Overview 8 9 10 11 1 2 3 4 12 13 5 14 15 6 7 English 16 Illustration: Overview - Fieldbus module PROFIBUS® Legend 1 Type plate 8 FE connection UO- output voltage 2 Spring clip 9 DIN rail mounting US- sensor voltage 3 BUS IN connection (M12-b) 10 Diagnostic/status LEDs: 4 BUS OUT label panel BUS status 12 Power label panel 5 BUS OUT connection (M12-b) FS error select 13 Power connection 6 Rotary encoder switch (x1) FN error number 14
Configuration and function of the modules Electrical Connections Safety Precautions CAUTION! The system is live. Working on the unit involves acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment.
Configuration and function of the modules Pneumatic Connections Safety Precautions WARNING! Danger from excessive pressure in the casings! The safety vent on the casing allows the air to escape from the module. It must always be connected and must never be closed off, otherwise the protective function and type of protection are not guaranteed.
Configuration and function of the modules Operating and Display Elements Rotary Encoder Switch Location: The rotary encoder switch is located in the lower part of the Fieldbus module PROFIBUS® (see illustration Rotary encoder switch).
Configuration and function of the modules Troubleshooting Bus Error Status BUS (BO) OFF BUS (BF) ON FS OFF FN OFF Ui ON UO ON US ON Description Response monitoring time on FreeLINE has expired. The master has not responded. Cause of Error During commissioning: Check network configuration at master (controller) and station address of the valve cluster. During operations: Check master (controller) and bus cable.
Configuration and function of the modules FN/FS Error Messages and Warning LEDs The following table lists the error messages and warnings indicated by the LEDs FN (Failure Number) and FS (Failure Select). The error type is indicated by flashing (number) of the FN when FS in ON. The error number is indicated by flashing of the FN when FS is OFF.
Configuration and function of the modules Diagnostic Telegram Status- PDU block Byte No.
Configuration and function of the modules Channel Display Short Circuit Bus Header If a short-circuit is detected in the segment of the Fieldbus module Profibus®, the output channel on which the error is to be remedied is described in this byte.
Configuration and function of the modules Fieldbus module CANopen Configuration and Function The fieldbus module connects the FreeLINE automation system to a field bus network. English The module is used for digital networking with the higher level control system.
Configuration and function of the modules Dimensions 18,25 7,75 22,2 14,75 25,5 72,3 Ø 36 3,2 English 62 69,5 138,2 131,75 124 132 36 6,95 67,35 10,25 BAUD 7 34,75 Illustration: Dimensions [mm] - Fieldbus module CANopen 40 - 8645 5,75 35,3 27 Ø 3,2 79,5 51,3 0 19,25 15,75 32,25 38,75 21,75 92,25 108,06 14,25
Configuration and function of the modules Overview 9 10 11 12 1 2 3 13 14 4 15 16 5 6 7 8 English 17 Illustration: Overview Fieldbus module CANopen Legend 1 Type plate 8 2 Screw terminal (separate FE connection) Rotary encoder switch Baud rate 9 FE connection 3 BUS IN connection (M12-b) 10 DIN rail mounting 13 Power label panel 4 BUS OUT label panel 11 Diagnostic/status LEDs 14 Power connection 5 BUS OUT connection (M12-b) BUS status 15 RIO label panel 6 Rotary encoder switch (
Configuration and function of the modules Electrical connections Safety Precautions CAUTION! The system is live. Working on the unit involves acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment.
Configuration and function of the modules Pneumatic Connections Safety Precautions WARNING! Danger from excessive pressure in the casings. The safety vent on the casing allows the air to escape from the module. If it is not connected or closed, the protective function and protection type are not assured. Connect the safety venting connection to the housing.
Configuration and function of the modules Operating and Display Elements Rotary Encoder Switch - Address and Baud rate Location: The rotary encoder switch is located in the lower part of the CANopen fieldbus module (see illlustration Rotary encoder switch).
Configuration and function of the modules CANopen RUN LED CANopen RUN LED Device status Description Single flash STOPPED Fieldbus module is status STOPPED. Blinking PRE-OPERATIONAL Fieldbus module is status PRE-OPERATIONAL. ON OPERATIONAL Fieldbus module is status OPERATIONAL. CANopen ERROR LED Device status Description Remedy OFF no error Device is ready for operations. - Single flash Warning Limit Fieldbus module has detected a certain number of transmission errors (warning limit).
Configuration and function of the modules Troubleshooting Bus Error NOTE! Information on the subject of bus errors can be found under Operating and Display Elements / LED Status Displays / Table CANopen ERROR LED. FN/FS Error Messages and Warning LEDs English The following table lists the error messages and warnings indicated by the LEDs FN (Failure Number) and FS (Failure Select).
Configuration and function of the modules Chanal KS RIO/ZM Address RIO/ZM Chanal KS bus header Error number (FN) Error type (FS) Error Reg Error code (MSB) Identifier Error code (LSB) Emergency Message Protocol 11 Bit CANopen Identifier 2 Byte Error code (see table FN/FS Error Messages and Warning LEDs) 1 Byte Error register English (see table FN/FS Error Messages and Warning LEDs and chapter Further Description of the Fieldbus Node CANopen / Object Overview / Object 1001hex) 1 Byte Error typ
Configuration and function of the modules Further Description the Fieldbus Node CANopen The valve island corresponds to the ”Pre-defined device“ according to CANopen – standard V4.10. The ”Device Profile 401 (I/O – Modules) V1.4“ applies to the functions and objects. NOTE! The terms ”address“ (abbreviated ”Adr.“) and node ID have the same meaning in this description. Identifier English The following IDs are used.
Configuration and function of the modules Object Overview The following objects are supported by FreeLINE.
Configuration and function of the modules Detailed Description of the Supported Objects Object 1000 hex - Device type Describes the device type and the profile applied. Length: 32 Bit Value: 0x3191 Bit 0-15 Device Profile Number 401 Bit16 Digital Input Bit17 Digital Output Object 1001 hex - Error register English Register for device errors; part of the emergency object.
Configuration and function of the modules Object 100C hex - Guard time Guard time - Value in ms Guard time multiplied by the life time factor gives the life time for the guarding protocol. The value ”0“ means that the object is not used. Length: 16 Bit Default value: 500 ms Object 100D hex - Life time factor Life time factor – value Description, see object 100C hex guard time.
Configuration and function of the modules Object 1018 hex - Identity Object Sub index Description Length 00 hex Number of object entries 8 Bit 01 hex Vendor ID 32 Bit 02 hex Product Code 32 Bit 03 hex Revisions Number 32 Bit 04 hex Serial Number 32 Bit Object 1050 hex - Serial number hardware This object allows the serial number of the hardware to be read out.
Configuration and function of the modules Object 1403 hex - 4th Receive PDO communication parameter Parameterizes the first Receive PDO. Sub index Content Default 00 hex Highest supported sub index 01 hex COB ID used by the PDO 02 hex ”Transmission Type“; values 00 hex to FF hex Access read write 02 hex X - 500 hex + Address X X FF hex X X Object 1600 hex - 1st Receive PDO mapping Mapping of the first Receive PDO.
Configuration and function of the modules Object 1602 hex - 3rd Receive PDO mapping Mapping of the third Receive PDO.
Configuration and function of the modules Object 1801 hex - 2nd Transmit PDO communication parameter Sub index Content Default 00 hex Highest supported sub index 01 hex COB ID used by the PDO 02 hex ”Transmission Type“; values 00 hex - FF hex Access read write 05 hex X - 280 hex + Address X X FF hex X X 03 hex ”Inhibit Time“ (0.
Configuration and function of the modules Object 1A01 hex - 2nd Transmit PDO mapping Mapping of the second Transmit PDO.
Configuration and function of the modules Object 3000 hex - Write EEPROM Writing of system-specific data to the EEPROM. Length: 8 Bit Value Description 1 The actual module list (object 3001 hex) is projected onto the nominal module list (object 3002 hex) or stored in the EEPROM. A voltage reset is obligatory in order for the nominal module list to become valid.
Configuration and function of the modules Inputs Object 6000 hex - Read state 8 Input Lines The statuses of the inputs configured on FreeLINE are transmitted in the groups of 8. English Sub index Content Default Access read write 00 hex Number of object entries (here: 01 hex - 20 hex) 00 hex - FF hex X - 01 hex Status of 1. group inputs (Inputs always on the CANopen module) 00 hex - FF hex X - 02 hex Status of 2.
Configuration and function of the modules Input filter Object 6003 hex - Input filter The input filter suppresses interference affecting the input modules. Meaning 1 Input filter deactivated 0 Input filter activated CAUTION! When the filter is active, only signals with a length of at least 4 ms are detected. In order to comply with the directives of the EMC Act, the input filter must be activated.
Configuration and function of the modules Outputs Object 6200 hex - Write state 8 Output Lines Sets the outputs in groups of 8. English Sub index Content Default Access read write 00 hex Number of object entries (here: 01 hex - 20 hex) 00 hex - FF hex X - 01 hex Status of 1. group outputs (Outputs always on the CANopen module) 00 hex - FF hex X X 02 hex Status of 2. group outputs (Outputs always on the CANopen module) 00 hex - FF hex X X 03 hex Status of 3.
Configuration and function of the modules Object 6206 hex - Error mode 8 Output Lines Defines the reaction of the outputs when an error occurs (in groups of 8). Meaning: 0 bin: In the event of an error, the output retains its current status; 1 bin: In the event of an error, the output is switched to the failsafe status that is entered at the corresponding point in the object 6207 hex.
Configuration and function of the modules Object 6207 hex - Error state 8 Output Lines Defines the status of the outputs when an error occurs (in groups of 8).
Configuration and function of the modules Object 621F hex - Activation / deactivation of output messages Activation and deactivation of the diagnostic messages (short circuit and idle) for the outputs. Meaning 0 Diagnostic messages for outputs are activated 1 Diagnostic messages for outputs are deactivated NOTE! Only when the value 2 is written to the object 3000 hex (sub-index 0) are the settings transferred permanently to the EEPROM.
Configuration and function of the modules FIeldbus module DeviceNet Configuration and Function The fieldbus module connects the FreeLINE automation system to a field bus network. English The module is used for digital networking with the higher level control system.
Configuration and function of the modules Dimensions 18.25 19.25 English Ø3 36 138.2 131.75 124 72.6 .2 7.75 14.75 22.5 25 45.75 62 69.5 15.75 32.25 38.75 21.75 92.25 108.85 14.25 36 6.75 67.35 79.5 132 51.3 35.3 27 7 34.75 Ø 3.2 5.75 10.
Configuration and function of the modules Overview 9 1 2 3 4 5 English 6 7 8 10 11 12 13 14 15 16 17 Illustration: Overview Field bus module DeviceNet Legend 1 Type plate 9 2 Screw terminal 10 DIN rail mounting FE connection 12 BUS IN label panel 13 Power label panel (separate FE connection) 11 Diagnostic/status LEDs: 14 Power connection 3 BUS IN connection (M12-b) BUS status 15 RIO label panel 4 BUS OUT label panel FS error select 16 RIO connection (M8) 5 BUS OUT connection (M12-b)
Configuration and function of the modules Electrical connections Safety Precautions CAUTION! The system is live. Working on the unit involves acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment.
Configuration and function of the modules Pneumatic Connections Safety Precautions WarnIng! Danger from excessive pressure in the casings. The safety vent on the casing allows the air to escape from the module. If it is not connected or closed, the protective function and protection type are not assured. Connect the safety venting connection to the housing.
Configuration and function of the modules Operating and Display Elements Rotary Encoder Switch – Address and Baud rate Location: The rotary encoder switch is located in the lower part of the DeviceNet fieldbus module (see illustration Rotary Encoder Switch).
Configuration and function of the modules Status of the BUS STATUS LEDs LED Unit Condition Explanation Problem Solving Dark no power / not online • Unit has no supplied power. • Connect further units, in case this unit is the only one in network. • Unit has not yet finished the Duplicate MAC ID test. (Test takes approx. 2 hrs.) English • Unit can not finish Duplicate MAC ID test. • Exchange the unit. • Check baud rate. • Check bus connection.
Configuration and function of the modules Troubleshooting Bus Error NOTE! Information on the subject of bus errors can be found under Operating and Display Elements / LED Status Displays / BUS STATUS LED Condition Table FN/FS Error Messages and Warning LEDs The following table lists the error messages and warnings indicated by the LEDs FN (Failure Number) and FS (Failure Select).
Configuration and function of the modules Further Description of the Fieldbus Node DeviceNet • The DeviceNet is a field bus system based upon the CAN protocol (Controller Area Network). It allows for the networking of actors and sensors (slaves) with superior controllers (master). • In DeviceNet, the valve island is a slave according to the fixed and pre-defined master/slave connection set of the DeviceNet specifications.
Configuration and function of the modules Object Class Instance Attributes Access Length Byte Area Default Short Description Report outputs 150 1 3 Get/ Set 1 0 or 1 0 Turn on/off output reports (short circuit or non-present OUT) 0: Activate output reports 1 : Deactivate output reports Filter inputs 150 1 4 Get/ Set 1 0 or 1 0 Input filter 1: Filter OFF 0: Filter ON Write EEPROM 150 1 5 Set 1 1 to 3 1: Actual module list is written in EEPROM.
Configuration and function of the modules Object Class Instance Attributes Access Length Byte Area Default Short Description Error Action 9 1 to 16 5 Get/ Set 2 0x0000 to 0xFFFF 0x0000 Action after failure or offline 0: Error Value 1: Hold last state Error Value 9 1 to 16 6 Get/ Set 2 0x0000 to 0xFFFF 0x0000 Action after failure or offline Configuration of the Process Data English Either a static input or a static output assembly are available for the transfer of process data over
Configuration and function of the modules Multipole module Configuration and Function English The multipole module brings a bundle of individual core pairs together to form a multi-core cable that enables the signal to pass from the higher-level controller to the FreeLINE automation system.
Configuration and function of the modules Dimensions 12/14 82/84 32.25 38.75 21.75 3/5 15.75 1 2 36 138.2 131.75 124 72.6 Ø 3. English 7.75 14.75 22.5 25 1) 62 69.5 36 6.75 79.5 132 63.65 23.15 34.75 Ø 3.2 5.75 10.25 0 7 Illustration: Dimensions [mm] - multipole module Overview 1 Legend 1 FE contact 2 Labelling field 2 3 Type plate 4 Labelling field M23,1 3 5 Connection M23.1 / jack 4 6 7 Illustration: Overview of multipole module 76 - 8645 6 Labelling field M23.
Configuration and function of the modules Electrical connections Pin assignment M23.1 Inputs / jack PIN PIN 1 2 3 4 Pin assignment M23.2 Outputs / plug 1to 5 IN1-IN5 1to 5 OUT1-OUT5 6 GND_Input 6 GND_Output 7 to 11 IN6-IN10 7 to 11 OUT6-OUT10 12 24 V_Input 12 GND_Output 13 to 18 IN11-IN16 13 to 18 OUT11-OUT16 19 GND_Input 19 GND_Output English Illustration: Electrical connections - multipole module Legend 1 Labelling field M23.1 3 Labelling field M23.2 2 Connection M23.
Configuration and function of the modules Intermediate module (Inside Module) Configuration and Function English The intermediate module allows the field bus node to be expanded by a further 16 input and 16 output lines. Illustration: Intermediate module (Inside Module) Technical Data General Technical Data Operating voltage Residual ripple Current consumption Input Logic Ui Output U0 Connections Power supply Address setting Material Weight 78 - 8645 24 V -15 % / +20 % 2 Vss max. 1 A max.
Configuration and function of the modules Dimensions 11 7 Push Turn 106.95 6 Ext. 12/14 39.5 24.5 82/84 3/5 1 6.25 9.75 17.5 Ø 3.2 14.5 30.1 42.25 Int 50.7 8.5 21.5 English 138.2 131.54 123.95 RIO 35.5 UO 74.52 8.05 I 130.5 6.75 U US 53.23 Power 3.5 79.5 3.6 0 9.5 6.2 Ø 17.5 3.
Configuration and function of the modules Electrical connections Safety Precautions CAUTION! The system is live. Interventions may result in an acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment.
Configuration and function of the modules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings! The safety vent on the casing allows the air to escape from the module. It must always be connected and must never be closed off, otherwise the protective function and type of protection are not guaranteed. Push Turn Connector Assignment Ext. 12/14 1 Int.
Configuration and function of the modules English LED Status Displays Abbreviation Colour Relevance RIO Explanation green RIO OK RIO communication active red RIO FAULT RIO fault flashes green Addressing incorrect Voltage reset of the bus module (main header) necessary so that an automatic addressing of the intermediate modules takes place. flashes red Diagnostics Indication that there is a diagnosis*. Detailed display of the diagnosis on the bus header.
Configuration and function of the modules RIO module Configuration and Function English The RIO module allows the system to be expanded by a further remote 16 input and 16 output lines.
Configuration and function of the modules Dimensions 7.75 22.5 72.6 14.75 62 69.5 Ø3 .2 36 English 19.25 15.75 32.25 38.75 21.75 92.25 108.85 14.25 18.25 138.2 131.75 124.1 67.35 132 36 6.95 79.5 51.3 35.3 7 Ø 3.2 5.75 0 10.25 34.
Configuration and function of the modules Electrical connections Safety Precautions CAUTION! The system is live. Interventions may result in an acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment.
Configuration and function of the modules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings! The safety vent on the casing allows the air to escape from the module. It must always be connected and must never be closed off, otherwise the protective function and type of protection are not guaranteed.
Configuration and function of the modules LED Status Displays Display during normal operation RIO_OK (RO) RIO_FAULT (RF) FAILURE_SELECT (FS) FAILURE_NUMBER (FN) U_LOGIC_OK (Ul) U_DRIVER_OK (UO) U_SENSOR_OK (US) RIO (RO) RIO (RF) FS FN Uo Ul US ON OFF OFF OFF ON ON ON Illustration: Allocation of the LEDs on the RIO Module English LED Status Displays Abbreviation Colour Relevance Explanation RO green RIO OK RIO communication active RF red RIO FAULT RIO fault FS yellow Failure select Def
Configuration and function of the modules Combination modules Configuration and Function English The combination module performs both pneumatic and electrical functions. Two valves from each of types 6524, 6525 or 0460 are integrated into the module; the electrical indicators are located on the top.
Configuration and function of the modules Pneumatic Data 6524 3/2-way 6525 5/2-way 6524 2x 3/2-way Method of operation1) Nominal size [mm] QNn2) [l/min] Opening time3) 10 % [ms] Closing time3) 10 % [ms] Pressure range4) [bar] C/D H 2xC 2.5 to 7 Vacuum to 7 Vacuum to 10 1 1/4 4 300 12 20 2.5 to 7 Vaccum to 7 Vacuum to 10 1 1/4 2.5 to 7 1 to 7 Vacuum to 10 2 1/2 Output [W] Output [W] after pick-up time (<120 ms) Displays 1) 2) 3) 4) 0460 5/2-way pulse, 5/3-way H pulse, L, N 2.
Configuration and function of the modules Overview Combination module with 4 pneumatic outputs and 4 digital inputs 2 * 2x 3/2-way valve (Type 6524) with M8 connections Legend 1 2 1 FE contact 2 Label panels 3 LEDs for switching status V1 – Valve function 1, English 3 V2 – Valve function 2 V3 – Valve function 3 , V4 – Valve function 4 4 4 DIN rail mounting 5 7 5 Emergency manual control valve 1 6 8 13 6 Emergency manual control valve 2 7 Emergency manual control valve 3 8 Emergency
Configuration and function of the modules 2 * 5/2-way valves pulse-type or 5/3-way valve, pilot-controlled (Type 0460) with M8 connections Legend 2 1 FE contact 2 Label panels 3 LEDs for switching status 3 4 5 7 8 9 10 15 6 11 12 13 14 16 V1.1 – Valve function 1.1 V1.2 – Valve function 1.2 V2.1 – Valve function 2.1 V2.2 – Valve function 2.2 4 DIN rail mounting 5 Emergency manual control valve 1.1 6 Emergency manual control valve 2.1 7 Connection DI1.1 (M8) 8 Label panel DI1.
Configuration and function of the modules Overview Combination module with 2 pneumatic outputs and 4 digital inputs 2 * 5/2-way valves (Type 6525) or 3/2-way valves (Type 6524) with M8 connections Legend 1 2 1 FE contact 2 Label panels 3 LEDs for switching status V1 – Valve function 1 3 English 5 7 8 9 10 V2 – Valve function 2 4 4 DIN rail mounting 6 5 Emergency manual control valve 1 6 Emergency manual control valve 2 11 7 Connection DI1,1 (M8) 8 Label panel DI1,1 12 13 14 9 Conn
Configuration and function of the modules Pneumatic connections Connection Variants All connection variants are suitable for the same mounting bore and can be subsequently interchanged. Changing the Pneumatic Connectors Caution! NOTE! • Danger may result from loosening the pneumatic connector. Pressure may only be connected once all the safety clamps habe been attached correctly. Pay attention that the safety clamps are fitted correctly.
Configuration and function of the modules Electrical connections The pins of the round plug connectors are allocated as follows: Allocation M8 Pin 1: 24 V Pin 3: GND Pin 4: IN X PIN 3 GND transmitter PIN 4 IN X PIN 4 IN X English PIN 1 +24 V transmitter PIN 1 +24 V transmitter PIN 3 GND transmitter Allocation M12 Pin 1: 24 V Pin 2: IN (X+1) Pin 3: GND Pin 4: IN X PIN 3 GND transmitter PIN 2 IN (X+1) PIN 1 +24 V transmitter PIN 4 IN X Displays KM PO2/DI4 M8 KM PO4/DI4 M8 1 2 1 2 3 4 13 14 15
Configuration and function of the modules KM PO2/DI4 M12 KM PO4/DI4 M12 (0460) KM PO4/DI4 M12 1 2 3 4 1 2 13 14 15 16 5 6 9 10 7 8 11 12 5 6 7 8 English Illustration: Displays on the modules KM PO2/DI4, KM PO4/DI4 and KM PO4/DI4 (type 0460) with M12 connections Legend LEDs for switching status 1 V1–Valve function 1 LEDs for feedback input KM PO2/DI4, KM PO4/DI4 (0460) LEDs for feedback input KM PO4/DI4 2 V2–Valve function 2 5 DI1.1-Feedback input 1.
Configuration and function of the modules Pneumatic module Configuration and Function The pneumatic module performs pneumatic functions. English Two valves each of types 6524, 6525 or 0460 can be integrated into the module.
Configuration and function of the modules 98,35 Dimensions 11,4 23 17,5 12,5 371) Ø 50,7 8,5 21,5 3, English 2 130,5 A 3,5 79,5 6,75 35,5 138,2 131,54 124 0 9,5 Ø 6,2 3, 17,5 2 371) Illustration: Dimensions [mm] - pneumatic module Overview of Pneumatic Modules 2 * 2x 3/2-way valves (Type 6524) 1 2 3 4 5 6 Legend 1 FE contact 2 Label panels 3 LEDs for switching status V1 – Valve function 1 V2 – Valve function 2 7 8 V3 – Valve function 3 V4 – Valve function 4 4 DIN rail moun
Configuration and function of the modules 2 * 5/2-way valves (Type 6525) or 3/2-way valves (Type 6524) 1 2 3 Legend 1 FE contact 2 Label panels 3 LEDs for switching status V1 – Valve function 1 4 English 5 6 V2 – Valve function 2 4 DIN rail mounting 5 Emergency manual control valve 1 6 Emergency manual control valve 2 Illustration: Overview PM PO2 2 * 5/2-way valve pulse-type or 5/3-way valve, pilot-controlled (Type 0460) 1 2 3 Legend 1 FE contact 2 Label panels 3 LEDs for switching
Configuration and function of the modules Pneumatic connections Connection Variants All connection variants are suitable for the same mounting bore and can be subsequently interchanged. Changing the pneumatic connectors CAUTION! NOTE! • Danger may result from loosening the pneumatic connector. Pressure may only be connected once all the safety clamps have been attached correctly. Pay attention that the safety clamps are fitted correctly.
Configuration and function of the modules Displays LED display for switching status on pneumatic module LED ON - switched 1 LED OFF - not switched English 1 Legend 1 Illustration: LEDs to indicate the switching status 100 - 8645 V1 to 4 – Valve functions 1 to 4
Configuration and function of the modules Valve integration (in combination and pneumatic modules) Pilot Valves Types 6524/6525 Configuration and Funtion The pilot valves of Type 6524 and 6525 consist of a tilting solenoid pilot control valve and a pneumatic seat valve. Type 6524 is also available as a 2 x 3/2-way valve. It consists of two tilting solenoid pilot control valves and a pneumatic seat valve.
Configuration and function of the modules Pilot Valve Type 0460 Configuration and Function The pilot valve of Type 0460 consists of a tilting solenoid pilot control valve with double coil and one pneumatic spool valve. Illustration: Pilot valves, Type 0460 Technical Data Housing material Gasket material Media Line connection Rated operating mode Aluminium NBR Oiled compressed air, oil-free dry neutral gases; (5 µm filter recommended) Flange 24 V DC Overview H 2.5 4 QNn value air [l/min] [bar] 200 2.
Configuration and function of the modules Electronic module digital Inputs Configuration and Function English The electronic module performs electrical functions in the form of digital inputs. These feedbacks are transmitted to the higher level unit. Illustration: Electronic Module Digital Inputs Technical Data General Technical Data Supply current transmitter Supply voltage transmitter Inputs Logic level low Logic level high Connections max.
Configuration and function of the modules Dimensions Ø 3, 2 50,7 8,5 21,5 6,75 130,5 35,5 English 138,2 131,54 124 77 71 78 57 51 37 31 17 96,85 11 0 9,5 6,2 14 17,5 37 Ø 3,2 0 3,5 Illustration: Dimensions [mm] - Electronic Module Digital Inputs M8 104 - 8645
Configuration and function of the modules Ø 3, 2 50,7 8,5 21,5 English 35,5 130,5 138,2 131,54 124 74,5 6,75 78 54 33,5 13 0 9,5 98,7 Ø 6,2 17,5 37 4,5 3,2 0 3,5 Illustration: Dimensions [mm] - Electronic Modules Digital Inputs M12 Overview Electronic Module 8 Digital Inputs M8 Legend 1 1 FE contact 2 Label panels 3 DIN rail mounting 2 4 Label panel DI1 5 Connection DI1 (M8) 3 12 13 14 15 16 17 18 19 4 5 6 7 8 9 6 Label panel DI2 7 Connection DI2 (M8) 8 Label panel DI3 9 Connectio
Configuration and function of the modules Electronic Module 8 Digital Inputs M12 (double allocation) 1 Legend 1 FE contact 2 Label panels 2 3 DIN rail mounting 4 Connection DI1 / DI2 (M12) 3 8 9 10 11 English 12 6 Connection DI5 / DI6 (M12) 4 7 Connection DI7 / DI8 (M12) 5 9 Label panel DI2 6 13 5 Connection DI3 / DI4 (M12) 8 Label panel DI1 10 Label panel DI3 11 Label panel DI4 12 Label panel DI5 13 Label panel DI6 14 7 15 14 Label panel DI7 15 Label panel DI8 Illustration: Electronic M
Configuration and function of the modules Displays 1 1 1 LED of the 24 V inputs LED ON - feedback LED OFF - no feedback 1 1 1 1 1 Legend 1 LED of the 24 V inputs LED of the 24 V inputs 1 LED ON - feedback LED OFF - no feedback 1 1 English Illustration: Displays on the module 8 digital inputs M8 1 1 Legend 1 LED of the 24 V inputs Illustration: Display on the module 8 digital inputs M12 (double allocated) Electronic module digital Outputs Configuration and Function The electronic module perfor
Configuration and function of the modules Technical Data General Technical Data Supply current transmitter Supply voltage transmitter Connections max. 500 mA per output 24 V, -15 % / +20 % 8x M8, 3-pin, jack 4x M12, 4-pin, double allocation 8 LEDs for switching status ohmic, inductive, capacitive, lamp load PBT 325 g Displays Load type Material Weight Observe the total current of the system (max. 4 A with M12 on the Fieldbus module).
Configuration and function of the modules Ø 3, 2 50,7 8,5 21,5 35,5 130,5 138,2 131,54 124 English DO1 74,5 6,75 DO2 DO3 54 78 DO4 DO5 33,5 DO6 DO7 13 98,7 DO8 0 9,5 Ø 6,2 17,5 37 4,5 3,2 0 3,5 Illustration: Dimensions [mm] - Electronic Module Digital Outputs M12 Overview Electronic Module 8 Digital Outputs M8 Legend 1 1 FE contact 2 Label panels 3 DIN rail mounting 2 4 Label panel DO1 5 Connection DO1 (M8) 3 12 13 14 15 16 17 18 19 6 Label panel DO2 4 7 Connection DO2 (M8)
Configuration and function of the modules Electronic Module 8 Digital Outputs M12 (double allocation) Legend 1 1 FE contact 2 Label panels 3 DIN rail mounting 2 4 Connection DO1 / DO2 (M12) 5 Connection DO3 / DO4 (M12) 3 8 4 9 10 5 11 7 Connection DO7 / DO8 (M12) 8 Label panel DO1 9 Label panel DO2 10 Label panel DO3 11 Label panel DO4 12 English 6 Connection DO5 / DO6 (M12) 6 13 12 Label panel DO5 13 Label panel DO6 14 7 15 14 Label panel DO7 15 Label panel DO8 Illustration: Electronic M
Configuration and function of the modules Displays 1 LED of the 24 V outputs 1 LED ON - feedback LED OFF - no feedback 1 1 1 1 1 Legend 1 1 LED of the 24 V outputs English Illustration: Displays on the Module 8 Digital Outputs M8 LED of the 24 V outputs 1 LED ON - feedback LED OFF - no feedback 1 1 Legend 1 1 LED of the 24 V outputs Illustration: Displays on the Module 8 Digital Outputs M12 Termination module Configuration and Function The Termination module serves as both an electrical a
Configuration and function of the modules Technical Data General Technical Data English Fieldbus installed Multipole not installed PBT approx.
Packaging, Transport Packaging, Transport Packaging..................................................................................................................................114 Disposal of the Packaging ............................................................................................................ 114 Transport..................................................................................................................................
Packaging, Transport Packaging The modules of the FreeLINE Type 8645 are packed in non-slip, highly elastic and highly resistant film (Korrvu® upholstered film / Retenchen™ packaging). This packaging guarantees maximum protection and absorbs blows and vibrations and prevents damage, even in the event of multiple influences. It protects delicate products from even extreme transport stresses.
Installation Installation Safety precautions............................................................................................................116 Wall mounting........................................................................................................................117 Block mounting.....................................................................................................................120 Safety Precautions................................................................
Installation Safety precautions WARNING! English Caution! Note! 116 - 8645 • Unintentional operation or impermissible damage can lead to generally dangerous situations including physical injury. Take suitable measures to prevent unintentional operation or inadmissible damage! • Hazardous situations can occur during installation. This work may only be carried out by specialist personnel using appropriate tools! • The system is live. Interventions may result in an acute risk of injury.
Installation Wall mounting Mark the position of the necessary holes for mounting of the FreeLINE system on the wall. Then drill the holes. First, fasten the filed bus / multipole module to the two mounting points on the wall. English Mounting Mounting Illustration: Mounting for wall installation Remove the blue connection bracket. Release the 3 locking pins (modules) by turning to the left (1/4 turn). Note that the 3 locking pins snap upwards.
Installation Install the FE connection on the front of the fieldbus module. Connect the FE contacts via the FE rail. FE contacts English Screw (separate FE connection) Illustration: FE connections / contacts of the FreeLINE system note! Both the FE connection on the front of the module and the FE rail must be connected to FE. Mounting on din rail Install the DIN rail at its intended location (wall, machine, control cabinet, etc.). Install the modules from left to right.
Installation Release the 3 locking pins (modules) by turning to the left (1/4 turn). Note that the 3 locking pins snap upwards. Open the DIN rail mounting. Place the module onto the DIN rail. Push the module tothe left up to the block. (This point does not apply for the fieldbus / multipole module.) Connect the modules by pressing and subsequently turning (1/4 turn) the 3 locking pins (modules) to the right. Screw the DIN rail mounting tight. Install all the modules in the same way.
Installation Block mounting English Safety Precautions Note! Compliance with the EMC Act is only assured when all FE connections have been made. Caution! The DIN rail must be secured and the locking pins (modules) must be locked. If this is not assured, the system may not be watertight and airtight. Be sure to lock all open fixtures and locks before commissioning. Block Mounting on the Wall Install the block on the wall. Install the FE connection on the front of the fieldbus module.
Installation Expansion of the system or replacement of a module If the system is to be expanded or a module replaced, proceed as follows: Remove the blue connection bracket(s). Release the 3 locking pins (modules) by turning to the left (1/4 turn). Note that the 3 locking pins snap upwards. Open the DIN rail mountings or loosen the screws of the wall mounting.
English Installation 122 - 8645
Commissioning Commissioning Safety precautions............................................................................................................124 Profibus®...................................................................................................................................125 Fieldbus Module PROFIBUS®...................................................................................................... 125 Configuration................................................................
Commissioning Safety precautions Warning! English Caution! 124 - 8645 • Unintentional operation or impermissible damage can lead to generally dangerous situations including physical injury. Take suitable measures to prevent unintentional operation or inadmissible damage! • Hazardous situations can arise during installation work. This work may only be carried out by specialist personnel using appropriate tools! • The system is live. Interventions may result in an acute risk of injury.
Commissioning Profibus® The task of the bus system is to provide a high-speed serial connection between the decentralised periphery and the central master (controller). In addition to the input and output data, parameter, configuration and diagnositc data are also transmitted. The PROFIBUS®-DP is defined in accordance with DIN 19245 Part 3. Many PROFIBUS® masters (controllers) require a configuration program with which the network structure is described.
Commissioning English Examples for hardware configuration and explanation of the different module types Illustration: Example of maximum configuration with 16 IN / 16 OUT Termination module Combination module 4PO / 4DI Combination module 4PO / 4DI Combination module 4PO / 4DI Combination module 4PO / 4DI Type 8645 / MK01 Pull the main/inside module DI16/DO16 into the slave, Type 8645/MK01 (drag and drop).
Commissioning Different examples of hardware configuration English Illustration: Example of configuration with 8 IN/8 OUT Illustration: Example of configuration with 8 IN/8 OUT with add-on DO8 and DI8 With this configuration (8 IN/8 OUT with add-on DO8 and DI8), you can freely assign the addresses for the second output and input byte. This is not possible with the main/inside DI16 / DO16 module. The second byte is automatically one address higher than the first byte.
Commissioning Parameterisation of the slave, Type 8645/MK01 To parameterise the slave, proceed as follows: English Right click on the slave, Type 8645/MK01. Then select the point Object properties (alternatively, double click on the slave, Type 8645/MK01). Illustration: Parameterisation of the slave - object properties 1 Now select Parameter Assignment.
Commissioning English The following mask appears: Illustration: Parameterisation of the slave - object properties 3 Explanation of the device-specific paramters Parameters Explanation Data Exchange Mode Without Global Control-Operate Activate / deactivate Global Control Operate On Global Control-Operate only In order to enter Data Exchange mode, the master must transmit a Global Control Operate. Otherwise, the BUS (BF) LED flashes (e. g.if the PLC is at stop).
Commissioning Parameterisation of the individual module Proceed as follows to parameterise a module: Click with the right mouse key on the desired module, e. g. main/inside DI16/DO16. Then select the point Object properties (alternatively, double click on the desired module). English Select Parameter Assignment.
Commissioning Intermediate module The intermediate modules allow you to expand your system by a further 16 DI/16 DO. Before commissioning, the voltage plugs have to be inserted and the pneumatic connections made. note! Notes on the electrical and pneumatic connections can be found in chapter Configuration and Function of the Modules. Configuration Before you start the configuration of the intermediate modules, the configuration of the Profibus® module must have been completed.
Commissioning To expand the system with an intermediate module (expansion by 16 DI/16 DO), proceed as follows: Drag a further Main/Inside DI16/DO16“ module into the slave Type 8645/MK01 (drag and drop). The same module types are available as already described for the commissioning of the Profibus® field bus module.
Commissioning RIO Module The RIO modules allow you to expand your system by a further remote 16DI/16DO. Before commissioning, make all plug connections (voltage, internal bus) and the pneumatic connections. Set the internal address. Note! Instructions for this can be found in the chapter Configuration and Function of the Modules. Address Setting The first module must be assigned the address 0, the second the address 1 and so forth.
Commissioning To expand the system with a remote RIO module (expansion by 16DI/16DO) proceed as follows: Pull the module RIO DI16/DO16 into the slave, Type 8645/MK01 (drag and drop).
Commissioning Example of a configuration with one Profibus® module, 2 intermediate modules, one RIO module and 2 RIO modules 8640 English Termination module Combination module 16PO/16DI Intermediate module 2 Combination module 16PO/16DI Intermediate module 1 Combination module 16PO/16DI Termination module Combination module 16PO/16DI module 24PO/32DI modules 24PO/32DI RIO module (Address 1) RIO module 8640 (Address 2) RIO module 8640 (Address 0) Profibus®-Modul Central controller (e. g.
Commissioning Parameterisation of the individual modules English For parameterisation of a module, proceed as described in chapter Commissioning / Fieldbus Module Profibus®.
Commissioning RIO Modules 8640 All plug connector (voltage, internal bus) and the pneumatic connections must be made before commissioning. In addition, the internal address must be set. Note! Notes on the RIO modules can also be found in the operating manual Type 8640 Modular Valve Cluster for Pneumatics - chapter Internal bus expansion. Configuration Configure at least on module on the fieldbus module as described in chapter Commissioning / Fieldbus module Profibus® / Configuration.
English Commissioning Illustration: Example of Profibus® header 16 IN/16 OUT with full expansion and 1 RIO 8640 32 IN/24 OUT Different examples of hardware configurations Illustration: Example: Configuration of Profibus® nodes 8 IN/8 OUT with DO8 and DI8 and 1RIOModul 8 IN/8 OUT with 3 add-on DI8 and 2 add-on DO� 8 Illustration: Example: Configuration of Profibus® nodes 8 IN/8 OUT with add-on DO8 and DI8 and 2 RIO modules each 8 IN/8 OUT with 1 add-on DI8 and 1 add-on DO8� Each RIO 8640 DI../DO.
Commissioning Parameterisation of the RIO 8640 Module To parameterise the module, proceed as follows: English Right click on the desired module (here e. g. RIO 8640 DI8/DO8). Then, select the point Object properties (alternatively, double click on the desired module). Illustration: Parameterisation of the module - object properties 1 Select Parameter Assignment.
Commissioning English The following mask appears: Illustration: Parameterisation of the module - object properties 3 Explanation of the device-specific parameters Parameters Value Error Behaviour 140 - 8645 Explanation Defines the status to which the outputs go in the event of an error. Output: 0 All outputs are set to 0. Hold last Value The last switching status before the error is maintained. Switch replacement value The value indicated under replacement value byte to bit to is assumed.
Commissioning CANopen The function of the bus system is the high-speed serial connection of decentral peripheral elements with the central master (controller). Diagnostic data are transmitted in addition to the input / output data. Many CANopen master (controllers) require a configuration program. This program requires an Electronic Data Sheet (EDS) file containing bus-specific data.
Commissioning Commissioning using an Example The chapter contains the CANopen command sequence for switching the FreeLINE Type 8645 to the OPERATIONAL state, for saving the nominal module list, for setting outputs and for being able to read in inputs. System Example English A FreeLINE Type 8645 with one Fieldbus module CANopen, 2 Intermediate modules and 4 RIO 8645 is to be commissioned. All modules have 2 byte input and output data. 1 CANopen main node (COP main address 1) 2 1.
Commissioning Step 3 Save / project nominal module list Alternative 1 Write the value 1 to the object 3000 hex with an SDO command. The object 3000 hex is described in greater detail in chapter Configuration and Function of the Modules / Fieldbus Module CANopen. Alternative 2 First note or record the current settings of the rotary encoding switches (baud rate and address).
Commissioning Step 6 Switch all nodes in the network to the OPERATIONAL state. English On entering the OPERATIONAL state, the status of the inputs is transmitted once. In OPERATIONAL state, the BUS LED lights up steady green. MASTER Example: Identifier = 0 Length = 2 Data = 01 00 xx xx xx xx xx xx hex Identifier = 0 Length = 2 Data = 01 00 hex (xx: don’t care) SLAVE (only PDO1 shown!) Example: Identifier = 180 hex + set address (e. g.: 181hex at Adr.
Commissioning Step 10 Reset Node This command sets the node back to the SYSTEM INIT state. The node then switches automatically to the PRE-OPERATIONAL state (see step 5) and from here can be switched to the OPERATIONAL state again (see step 6). MASTER Example: Identifier = 0 Length = 2 Data = 81 00 xx xx xx xx xx xx hex Identifier = 0 Length = 2 Data = 81 00 hex (xx: don’t care) 4 PDOs are defined in each direction as standard. Direction Send (index 6000) PDO TX1 Byte 1 ... ... ... ... ... ...
Commissioning PDO Mapping of the System Example FreeLINE Type 8645 with one CANopen FBM (COP main), 2 Intermediate modules (IM1 and IM2) and 4 RIO 8645 (RIO0 to RIO3) each with 2 byte input and output data. Output Data Direction Send (index 6000) PDO TX1 COP Main ZM1 ZM2 RIO0 (6000 / 1) hex PDO TX2 (6000 / 8) hex RIO1 RIO2 RIO3 ... (6000 / 9) hex PDO TX3 Byte 17 ... ... ... ... ... ... English (6000 / 11) hex PDO TX4 Byte 25 Byte 16 (6000 / 10) hex Byte 24 (6000 / 18) hex ... ... ..
Commissioning DeviceNet The task of the bus system is the high-speed serial connection of decentralized peripheral elements with the central master (controller). Diagnostic data is transmitted in addition to the input / output data. DeviceNet-Master (controllers) requires a configuration program. This program requires an Electronic Data Sheet (EDS) file containing bus-specific data.
English Commissioning 1 DeviceNet nodes (DVN Main Address 1) 2 1. inside module (ZM Address 1) 3 2. inside module (ZM Address 2) 4 Termination module with resistance 5 1. RIO 8645 (RIO Address 0) 6 RIO 8640 (RIO Address 1) 7 2. RIO 8645 (RIO Address 2) 8 3. RIO 8645 (RIO Address 3) 1 ... 2 ... 3 5 ... 7 ... 6 ... 8 ... Starting the RS-Networx Ensure that the RSlinx has started and that 1770-KFD-Box has been configured.
English Commissioning Illustration: Online Mode Select the 1770-KFD-Box and click OK. Confirm the following message with OK. The network is then scanned and all active devices appear on the screen along with their respective addresses. Illustration: Active Devices in the Network Configuration of Type 8645 Open the properties for Type 8645. Either double-click on the symbol or right-click on the symbol and then on properties.
English Commissioning Illustration: Properties of Type 8645 Choose the Parameter tab and upload them. You will then get an overview of all adjustable device parameters. The IDs 57-82 are not displayed separately here. These are Parameter Error Action and Error Value for modules 3 to 15. Illustration: Overview of the device parameter settings.
English Commissioning Illustration: Overview of the device parameter settings The parameters are explained in this table: ID Parameter 1 Produce Size Poll Number of bytes of input data (in the desired module list) 2 Consume Size Poll Number of bytes of output data (in the desired module list) 3 Output Diagnosis The output diagnosis (output short-circuit report or attempt to control a non-existent output) can be activated or de-activated with this parameter.
Commissioning Configuration of Magnetic Valve Safety Setting for Bus Errors During bus errors, the bus status LED can display; blinking green, blinking red and red. (a description is found in the chapter Condition of the Bus Status LED). The objects Error Action and Error Value can be used to configure the magnetic valve when there is a bus error. These are represented by the Ids 51 to 82 in the parameter overview.
Commissioning Actual Module and Desired Module List English As already mentioned the actual module list must first be projected into the desired module list and then placed into EEPROM. Illustration: Overview of the device parameter settings As you can see in the illustrations, in this case they so not agree with one another. The value NO MODULE (desired module list) is entered in each case for the parameters Configured Module 1 to Configured Module 6.
English Commissioning Illustration: Class Instance Editor Here, the actual module list can be projected into the desired module list using Explicit Message. Choose Service Code Set Single Attribute (10). Enter the value Class 96 (Hex) / Instance 1 / Attribute 5. Enter either 1 (without bus diagnosis) or 2 (with bus diagnosis) under Data sent to the device. Confirm with Execute.
Commissioning Possibility 2: on the device Note the current position of the rotary encoder switch (baud rate and address). Apply the following special settings to the rotary encoder switch: • left rotary encoder switch (baud rate) 7 without diagnosis byte via Bus 6 with Diagnosis byte • middle rotary encoder switch (Address x10) 0 • right rotary encoder switch (Address x1) 0 Do a hub current reset. Now the actual module list will be projected into the desired module list in EEPROM.
Commissioning Configuration of the 1747 SDN Scanner Module In order to communicate with the slave (Type 8645) DeviceNet must be configured as a master. Open the properties of the 1747 SDN Scanner Module, either by double-clicking on the symbol or right-clicking on the symbol and after that, choose the properties. Choose Scanlist and upload the data. Choose the Available Device Type 8645 and add it to the Scanlist. English Confirm the message that appears with OK.
Commissioning Confirm the values with OK. Confirm the following two messages with “yes” Confirm the message with OK. Download the changes. This completes the configuration. Mapping the Input and Output Data Module Number Module Required Input Bytes Required Output Bytes 1 Hub DVN 2 2 2 1. interior module 2 2 3 2. interior module 2 2 5 1. RIO 8645 2 2 6 RIO 8640 4 3 7 2. RIO 8645 2 2 8 3. RIO 8645 2 2 16 15 Total: English Using our example, the I/O data mapping is shown.
Commissioning Output Data Allocation English Bits 15 to 0 Module Module Allocation Number O:1.1 1 Hub DVN O:1.2 2 1. interior module O:1.3 3 2. interior module O:1.4 5 1. RIO 8645 O:1.5 6 RIO 8640 O:1.6 (Bits 0 to 7) 6 RIO 8640 O:1.6 (Bits 8 to 15) 7 2. RIO 8645 O:1.7 (Bits 0 to 7) 7 2. RIO 8645 O:1.7 (Bits 8 to 15) 8 3. RIO 8645 O:1.8 (Bits 0 to 7) 8 3.
Service, Maintenance Service, Maintenance Service.........................................................................................................................................160 Servicing the Modules..................................................................................................................... 160 Cleaning.............................................................................................................................................. 160 Maintenance...........
Service, Maintenance Service Servicing the Modules The modules of the FreeLINE system are maintenance-free when operated in accordance with the instructions in this operating manual. Cleaning Use only the normal cleansing agents and foam cleaners for cleaning the outside of the device. Do not use alkaline cleansers as these have a damaging effect on the materials used. English note! 160 - 8645 Before using the cleanser, check the compatibility with the housing materials and gaskets.
Service, Maintenance Maintenance warning! caution! • Unintentional operation or impermissbile damage can lead to generally dangerous situtations including physical injury. Take suitable measures to prevent unintentional operation or inadmissible damage! • Hazardous situations can arise during installation work. This work may only be carried out by specialist personnel using appropriate tools! • The system is live. Interventions may result in an acute risk of injury.
Service, Maintenance Changing the Pneumatic Connectors Connection Variants All connection variants are suitable for the same mounting bore and can be subsequently interchanged. English Illustration: Connection variants Canging the Connections caution! note! • Danger may result from loosening the pneumatic connector. Pressure may only be connected once all the safety clamps have been attached correctly. Pay attention that the safety clamps are fitted correctly.
Storage, Disposal Storage, Disposal Storage.......................................................................................................................................164 Storage Conditions for Modules in Original Packaging.......................................................... 164 Decommissioning............................................................................................................................. 164 Restarting...........................................................
Storage, Disposal Storage Storage Conditions for Modules in Original Packaging The following information applies to modules stored in their original packaging. Requirement Admissible range Temperature -20 to +60 °C Temperature change 20 K/h Atmospheric pressure 1080 to 660 hPa (corresponding to an altitude of -1000 m to +3500 m) Relative humidity 5 to 95 %, non-condensing English Decommissioning Caution! • The system is live. Inverventions may result in an acute risk of injury.
Storage, Disposal Disposal Disposal of the Packaging Korrvu® upholstered film / Retenchen™ packagings are recyclable packagings. They can be recycled by the cellulose industry worldwide as a secondary raw material. Note! In Germany, recycling is guaranteed by the Resy™ organisation (see also chapter Packaging, Transport). Note! English Disposal of the Block / Modules Observe the applicable national regulations and directives on waste disposal.
English Storage, Disposal 166 - 8645
Accessories Accessories System Accessories...........................................................................................................168 Fieldbus module PROFIBUS®..........................................................................................168 Accessory........................................................................................................................................... 168 Accessory............................................................................
Accessories System Accessories Description Item no.
Accessories Fieldbus module CANopen Accessory Item no.
Accessories Multipole module Accessory Description M23, 19-pin, convertible straight 902 558 angled on request Multipole socket M23, 19-pin, convertible straight 902 559 M23, 19-pin, pre-assembled, with 5 m cable angled 902 560 Blanking plug brass, jack/plug M23 Set 4x plug-in couplings Blanking-off plug English Item no.
Accessories Electronic module - digital inputs Accessory Description Protecting cap Item no. for coupling housing M8 902 556 M12 902 557 Electronic module - digital outputs Description Protecting cap Item no. for coupling housing M8 902 556 M12 902 557 Combination module Accessory Description Plug connector M8 Item no.
English Accessories 172 - 8645
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