Manual

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The smart choice of Fluid Control Systems

www.buerkert.com

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous resérve de modiﬁ cation techniques.

Operating Instructions 0705/03_EU-EN_00804350

Quickstart

Modular Electrical and Pneumatic

Automation System

Type 8645 FreeLine

THE QUICKSTART

WARNING!

Danger due to misuse if the Quickstart has not been

read.

Injuries may occur or the device might fail.

Read the Quickstart through carefully. Pay attention in

particular to the chapters General Safety Precautions and

Intended Use.

•

The Quickstart will enable you to install the system.

You will ﬁ nd more detailed information in the operating

instructions on the enclosed CD or on the Internet

at:

www.buerkert.com

technical data data sheets

type 8645

Trademarks

PROFIBUS

PROFIBUS Nutzerorganisation e.V.

SCOPE OF DELIVERY

Immediately upon receipt of the delivery, ensure that there is

no damage to its contents and that the nature and scope of

the delivery corresponds to the delivery note and the packing

list. Please inform us immediately of any discrepancies.

Germany

Contact address:

Bürkert Fluid Control Systems

Sales Centre

Chr.-Bürkert-Str. 13-17

D-74653 Ingelﬁngen

Tel.: +49 (0)7940 - 10 111

Fax: +49 (0)7940 - 10 448

E-mail: info@de.buerkert.com

International

For contact addresses, please see the last pages of these

operating instructions.

Also on the Internet at:

www.buerkert.com

Bürkert Company Locations

Summary of content (16 pages)

PAGE 1
Quickstart The smart choice of Fluid Control Systems Type 8645 FreeLine www.buerkert.com We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous resérve de modiﬁcation techniques. Modular Electrical and Pneumatic Automation System © 2006 - 2007 Bürkert Werke GmbH & Co. KG Operating Instructions 0705/03_EU-EN_00804350 GB THE QUICKSTART WARNING! Danger due to misuse if the Quickstart has not been read. Injuries may occur or the device might fail.
PAGE 2
DEPICTIONS INTENDED PURPOSE The following depictions are used in these instructions. The FreeLINE Type 8645 modular, electrical and pneumatic automation system may only be used for the applications described in the chapter FreeLINE System Description and only in conjunction with equipment and components from other companies recommended or approved by Bürkert. Observe the instructions in this quick-start, as well as the conditions of use and permissible data speciﬁed in the chapter Technical Data.
PAGE 3
CAUTION! CAUTION! Danger due to electromagnetic ﬁelds! The device contains electronic components that are sensitive to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects endangers these components. In the worst case they can be destroyed immediately, or fail after commissioning. • Observe the requirements according to EN 100015 - 1 in order to minimise or avoid the possibility of damage from sudden electrostatic discharge.
PAGE 4
INSTALLATION CAUTION! Danger due to electromagnetic ﬁelds! If the FE connectors are not connected, the EMC-law conditions are not adhered to! • Pay attention to the correct positioning of the gaskets around the electronic and pneumatic components. Start with the ﬁeld bus / multipole module. The sequence of modules is random to the right of the ﬁeld bus / multipole module.
PAGE 5
C) Block mounting CAUTION! Proceed with block mounting as follows: Wall: → install the block on the wall → install the FE connection on the front of the ﬁeld bus module Material damage due to leakage in the system! Open DIN rail mountings and locking bolts (modules) result in leaks within the system.
PAGE 6
8 9 13 14 15 16 17 18 19 20 21 22 23 24 25 26 20 FE contact FE contact Type plate Label panel BUS IN Connection BUS IN (M12-b) Label panel BUS OUT Connection BUS OUT (M12-b) Rotary encoder switch (x1) Rotary encoder switch (x10) Diagnostic / Status LEDs (see detail drawing) DIN rail mounting Label panel Power Connection Power Label panel RIO Connection RIO (M8) Diagnose and update interface Electrical connections Voltage supply Proﬁbus incoming Proﬁbus outgoing RIO Address setting Address range Integrate
PAGE 7
Electrical connections Voltage supply CANopen incoming CANopen outgoing RIO Address setting Address range Integrated diagnostic LEDs M12, plug 4-pin, max. 4 A M12, plug 5-pin, a-coded M12, jack 5-pin, a-coded M8, jack via rotary encoder switch 0 to 99 3-pin, (RM 2.54) 2 x bus status 2 x fault indication 3 x supply voltage DEVICENET FIELD BUS MODULE Technical Data Operating voltage Residual ripple Current consumption Inputs / Logic Outputs DeviceNet Transmission rate 24 V; -15 % / +20 % 2 Vss max.
PAGE 8
MULTIPOLE MODULE 8 27 PIN connection 8 FE contact 27 Labelling ﬁelds 13 Type plate 22 Labelling ﬁeld Input M23 23 Connection Inputs M23 13 22 23 24 Labelling ﬁeld Outputs M23 24 25 Connection Outputs M23 25 28 PIN M23 Inputs jacks M23 Outputs jacks Assignment 1 ... 5 IN1 ... IN5 6 GND_Inputs 7 ... 11 IN6 ... IN10 12 24V_Inputs 13 ... 18 IN11 ... IN16 19 GND_Inputs PIN Assignment 1 ... 5 OUT1 ... OUT5 6 GND_Outputs 7 ... 11 OUT6 ... OUT10 12 GND_Outputs 13 ...
PAGE 9
RIO MODULE Technical Data 8 8 9 Operating voltage Residual ripple Current consumption Inputs / Logic Outputs 24 V; -15 % / +20 % 2 Vss max. 1 A max.
PAGE 10
Safety venting and external / internal auxiliary control air for ﬁeld bus, multipole and RIO modules COMBINATION MODULE KM P04 (PO2)5) / DI46) Technical Data Supply voltage (transmitter) Supply current (transmitter) 46 Safety vent M5, D6, D4, D1/4“ 47 Switching between external / internal auxiliary control air. Connector 12/14 must be closed for internal auxiliary control air. 24 V; -15 % / +20 % max.
PAGE 11
KM PO4 / DI4 PIN connection 2 * 5/2-way valves pulse-type (Type 0460) or 2 * 5/3way valve (Type 0460) with M8 connections PIN Connection 1 +24 V 3 GND 4 IN X 8 27 49 21 29 40 30 33 39 37 35 34 40 38 36 31 32 FE contact DIN rail mounting Labelling ﬁelds Emergency manual control valves 1.1/2.1 Emergency manual control valves 1.2/2.2 Connections DI 1.1/1.2 (M8) Connections DI 2.1/2.2 (M8) Labelling ﬁelds DI 1.1...2.2 49 LEDs for switching status V1.1...2.2 - valve functions 1.1 ...
PAGE 12
44 KM PO2 / DI4 PIN connections 2 * 5/2-way valves (Type 6525) or 2 * 3/2-way valves (Type 6524) with M8 connections PIN Connections 1 +24 V 3 GND 4 IN1 ... IN2 FE contact DIN rail mounting Labelling ﬁelds Emergency manual control valve 1...2 Connections DI 1.1/1.2 (M8) Connections DI 2.1/2.2 (M8) Labelling ﬁeld DI 1.1/1.2 Labelling ﬁeld DI 2.1/2.2 49 LEDs for switching status V 1...2 - valve functions 1...
PAGE 13
Pneumatic module PM PO2 8 27 29 48 8 Pneumatic module PM PO4/ PM PO4 (0460) FE contact 21 DIN rail mounting 27 Labelling ﬁelds 8 8 8 27 27 27 Labelling ﬁelds 49 49 29 ... Emergency manual 30 control valve 1...2 49 21 49 29 30 LEDs for switching status V1 valve function 1 V2 valve function 2 FE contact 29 Emergency ... manual con32 trol PMPO4 valves 1...4 31 PMPO4 29 (0460) valves 1.1...2.
PAGE 14
Assembly → Connect the new pneumatic connection. → Connect all safety clamps (48). → Admit pressure. ELECTRONIC MODULE DIGITAL INPUTS Technical Data Supply voltage (Transmitters) Supply current (Transmitters) max. 700 mA (in the system) Connections 8 x M8, 3-pin, jack 4 x M12, 4-pin, double allocation, jack Displays 8 LEDs for the status of the feedback 48 Safety clamp Inputs Logic level high Logic level low short circuit-proof 52 24 V; -15 % / +20 % 13 ... 30 V 0 ...
PAGE 15
ELECTRONIC MODULE DIGITAL OUTPUTS EM DO8M8 Technical Data 8 Output voltage Output current 24 V; -15 % / +20 % max. 500 mA / Output Connections 8 x M8, 3-pin, jack 4 x M12, 4-pin, double allocation, jack Displays 8 LEDs for the status of the digital outputs 27 21 41 29 42 38 yes 31 39 DIN rail mounting 27 Labelling ﬁelds 29 ... Connections DO 36 1 ... 8 (M8) 37 ... Labelling ﬁelds 44 DO 1 ... 8 PIN connection M8 34 PIN DO1 ...
PAGE 16
VALVE DATA Power consumption per valve function (at 24 V) during pick-up (≤ 120 ms): ≤ 60 mA lowered to: ≤ 25 mA Type 6524 You will ﬁnd directions on this subject in the operating instructions, or please contact our Sales Centre: Bürkert Fluid Control Systems Sales Centre Chr.-Bürkert-Str. 13-17 D-74653 Ingelﬁngen Tel.: +49 (0)7940 - 10 111 Fax: +49 (0)7940 - 10 448 E-mail: info@de.buerkert.com Under normal conditions, operation of the system is maintenance-free.