Service and Repair Manual

61
SERVICE (CONT.)
Liquid Autofill System
Location:
Under each hopper motor cover there are two
constant flow (CF) valves, one for water and one for
syrup. Located on top of the cover is a needle valve for
adjusting water flow.
Test Procedure:
The water screw adjustment valve is used to set the
product mix ratio, but only as long as the incoming
water pressure is between 30-80 psi. Rotate the
adjustment screw with a standard screwdriver.
Turning the screw clockwise will decrease the water
flow and counter-clockwise will increase water flow.
NOTE: If water source is not within the specification
of water pressure requirement(s), a water booster
pump will need to be installed and adjusted to
maintain the 30 to 80 psi requirement.
CO2 Tank with Pressure Regulator is an alternate
source used in conjunction with syrup CO2 pumps
to move bag-in-box syrup product. Several factors
are involved when setting the actual pressure be-
cause of product viscosities, length and positioning
of lines (vertical or horizontal). Optimal psi range
is 40-80. A typical set point is 65 psi.
Check for voltage at the Water valve solenoid between
the WHT and WHT/YEL wires. The reading should be 120
vac for 120V machines, or 230 vac for 230V machines.
Check for voltage at the Syrup valve solenoid between
the WHT and WHT/YEL wires. The reading should be 120
vac for 120V machines, or 230 vac for 230V machines.
If voltage is not present as indicated, replace solenoid
valve(s).
Removal and Replacement:
1. Shut off and disconnect the product and water
supply lines to the solenoid valves.
2. Disconnect the product and water supply lines to
the hopper from the solenoid valves.
3. Remove the auger motor cover.
4. Remove WHI and WHT/YEL wires from solenoid
valve.
5. Remove YEL and WHT/YEL wires from the pressure
switch.
6. Replace the faulty solenoid valve with new valve.
7. Reconnect WHI and WHT/YEL wires to solenoid
valve.
8. Reconnect YEL and WHT/YEL wires to the pressure
switch.
9. Reinstall auger motor cover.
10. Reconnect the supply lines from the solenoid valves
to the hopper.
11. Reconnect the water and syrup supply lines to the
solenoid valves.
12. Turn on the water and syrup supply.
13. Inspect for leaks.
FIG. 69 SOLENOID WIRING CONNECTIONS
WHT/YEL
WHT/YEL
WHT/YEL
WHT
YEL
41084 081216