OWNER'S HANDBOOK FOR BUKH MARINE DIESEL LIFEBOAT ENGINE TYPE DV36 ME BUKH A/S Aabenraavej 13 - 17 DK - 6340 Krusaa Tel: +45 74 62 20 88 Fax: +45 74 62 74 07 E-mail: bukh@bukh.dk www.bukh.
OPERATING MANUAL FOR BUKH DV36ME ENGINES CONTENTS Page Pictures for recognition of engine ................................................ 3 Introduction .................................................................................. 4 Standard equipment ..................................................................... 4 Operating manual......................................................................... 4 Preparation for the first start.........................................................
OPERATING MANUAL FOR BUKH DV36ME ENGINES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41.
OPERATING MANUAL FOR BUKH DV36ME ENGINES INTRODUCTION BASIC ENGINE CONFIGURATION: The BUKH Marine Diesel engine is a four-stroke marine diesel engine with direct fuel injection and the following basic equipment: Crankcase with oil pan, one-piece cylinder head with 2 valves per cylinder, forged crankshaft with counterweights, balance weights, cast iron connecting rods, light metal pistons, water-cooled exhaust manifold; all necessary pipework for exhaust, coolant, fuel and lubricating oil are fitted on engi
OPERATING MANUAL FOR BUKH DV36ME ENGINES Preparation before first start 1. 2. 3. 4. 5. 6. Pour lubricating oil through filling hole on top of valve cover. Check that oil level is between the marks on the dipstick, placed at the port side of the engine. Check oil level as mentioned below: a) remove and wipe dipstick b) reinsert dipstick in the pipe c) withdraw dipstick, check oil level.
OPERATING MANUAL FOR BUKH DV36ME ENGINES After Start 1. When the engine has started, the RPM should be 900-1000 RPM when idling. 2. Check the oil pressure. Normally this should be 2-4.5 bar. With cold engine the RPM should be kept down so that the oil pressure does not exceed 4.5 bar. When idling at warm engine the oil pressure must not be below 1 bar. 3. Immediately after start the oil pressure warning lamp should go out. During normal operation the lamp should stay off. 4.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Fuel lift pump The fuel lift pump is a cam shaft driven sealed type diaphragm pump, which cannot be dismantled for repair or cleaning. It is recommended to install a water/dirt accumulating filter in the suction line to the pump. After repairs the fuel system must be bled as described under ”Preparation for the first start” if necessary.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Freshwater cooling When using freshwater cooling it will be possible to reach a higher operating temperature of 70-95°C which will prolong the life of the engine. This cooling system is recommended for engines operating for more than 500 hours a year. A pump circulates the freshwater in a closed system. This circulation pump is fitted on the back end of the engine.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Propeller equipment (As supplied by BUKH – for other types consult individual manufacturer’s instructions) Flexible stern tube: Every three years replace the three seal rings in the stuffing box “A” and the rubber hose “B” connecting stuffing boxand intermediate tube “C” . Fill the flexible stuffing box “A” with Out-board gear oil through the filler hole in this or via the automatic stern tube lubrication “D” supplied as extra equipment to the stern tube arrangement.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Galvanic corrosion To avoid corrosion of the propeller due to galvanic action it is advisable to fit a sacrificial zinc anode on the outside of the hull. To obtain a high degree of protection, electrical contact between sacrificial zinc (anode) and propeller (cathode) has to be established. This is obtained by fitting the sacrifial zinc and connecting electrically, as shown on the sketch. For the DV36 a sacrificial zinc of BERA 2B type is recommended.
OPERATING MANUAL FOR BUKH DV36ME ENGINES WINTER STORAGE OF THE ENGINE 1. 2. 3. 4. 5. 6. 1. Carry out the following whilst the boat is still in the water: Run the engine until normal workingtemperature is reached. Drain off engine and gear oil with the oil bilge pump. Fill the engine and gearbox with preservative lubricating oil of a recognized make up to the upper mark on the dipstick. Fill the fuel tank with fuel preservative oil in the rate of mixture prescribed by the oil manufacturer.
OPERATING MANUAL FOR BUKH DV36ME ENGINES TECHNICAL MAIN DATA DV36ME WORKING PRINCIPLE………………………………………………………………………..…4-STROKE NUMBER OF CYLINDERS ................. ........................................ ......................................3 CYLINDER BORE/STROKE ............... ........................................ ......................................85 mm / 85 mm CYLINDER VOLUME.......................... ........................................ ......................................1.
OPERATING MANUAL FOR BUKH DV36ME ENGINES RECOMMENDED MAINTENANCE AND A CHECK LIST FOR BUKH ENGINES CHECK RECTIFY IF NEEDED W E E K L Y M O N T H L Y Y E A R L Y EVERY 5 YEARS 1. 1.1 Tightness of connections through hull: stern tube hull connection change sealing 2. 2.1 a 2.1.b 2.2.a 2.2.b 2.3 Check of lubricating oil: engine engine gearbox gearbox lubricating oil filter change oil check oil level change oil check oil level change - 3. 3.1 3.2 3.3 3.4 3.5 3.
OPERATING MANUAL FOR BUKH DV36ME ENGINES IRREGULAR OPERATION - CAUSES AND REMEDIES 1.
OPERATING MANUAL FOR BUKH DV36ME ENGINES LUBRICATING OIL CHART Lubricating oil for Auxiliengine: aries temp range X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X DIRECTIONS FOR LUBRICATION Designation Engine:DV36/48 PRM120 Marine Gear Oil Filter Stern Tube (flexible) 009W0327-R03 Application Point Change first time after 25 h and every 150 h or once a year
OPERATING MANUAL FOR BUKH DV36ME ENGINES 009W0327-R03 - 16 -
OPERATING MANUAL FOR BUKH DV36ME ENGINES Installation: DV36 009W0327-R03 - 17 -
OPERATING MANUAL FOR BUKH DV36ME ENGINES BUKH DISTRIBUTORS – WORLDWIDE Fiala & Cia. S.R.L. Av. Presidente Roque Saenz Peña 710 Piso 3º “D” 1035 Buenos Aires ARGENTINA Bukh Diesel Australia Pty. Ltd. P.O. Box 448 Caringbah, N.S.W. 1495 AUSTRALIA Tel: +54-11-4328-1474 / 6280 Fax: +54-11-4328-2838 E-mail: info@fialaycia.ar Tel: +61-2-9525-0011 Fax: +61-2-9526-1084 E-mail: sales@bukhdiesel.com.au Website: www.bukhdiesel.com.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Montmontaza Greben d.o.o. Obala 4 Br. 50 20270 Vela Luka CROATIA Imocom Ecuatoriana Cia. Ltda. Casilla 17-17-292 Quito ECUADOR Dolphin Marine Co 66 Eltaweniate, Smouha Alexandria EGYPT Bukh Diesel (UK) Ltd. 24 Benson Road Nuffield Industrial Estate Poole, Dorset BH17 0GB ENGLAND Beta Group OÜ Rannamoisa tee 4 13519 Tallinn ESTONIA P/F Mekanik (P/F Olivar Rasmussen) Postboks 72 Fjøruvegur FO-620 Runavik FAROE ISLANDS Dan Andersson Fma.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Scandiesel Via Coloredo 38 28069 Trecate (NO) ITALY Tel: +39-0321-777880 Fax: +39-0321-777959 E-mail: info@scandiesel.it Website: www.scandiesel.it Contact: Attilio Origo, Tiziana Dellera Tel: +81-6-6863-5233 Fax: +81-6-6863-5029 E-mail: mizuno@mizuno-marine.co.jp Website: www.mizuno-marine.co.jp Contact: Nobuyuki Shimazaki Tel: +82-54-623-1100 Fax: +82-54-623-1150 E-mail: bnskorea@empal.com Website: www.bnskoreaco.com Contact: J.H. Lee, T.Y.
OPERATING MANUAL FOR BUKH DV36ME ENGINES Civic International Pte Ltd 38 Benoi Place Singapoe 629952 SINGAPORE Tel: +65-6861-7633 Fax: +65-6861-5069 E-mail: chee_keong_chia@civic.com.sg E-mail: civicint@singnet.com.sg Contact: Chia Chee Keong / Han Jock Kwong Tel: +65-6863-0788 Fax: +65-6863-6960 E-mail: sherry.li@keppelseascan.com Contact: Ms Sherry Li Shaoling Tel: +2721 5102420 Fax: +2721 5102467 E-mail: info@southernmarine.co.za Website: www.southernmarine.co.
OPERATING MANUAL FOR BUKH DV36ME ENGINES General Terms of Sale and Delivery 1. Introduction The terms of sale and delivery specified below shall apply to all quotations, orders and consignments unless otherwise specified in any other written agreement. 2. Quotations Quotations shall be subject to confirmation and the goods being unsold. Bukh A/S reserves the right to change unconfirmed quotations without notice. The prices stated are exclusive of value‐added tax and other duties. 3.
