inland Model 2500 For serial number 03BM2500001 and later Operator’s and Parts Manual Hayliner Bale Carrier P4186 08/03
INLAND WARRANTY POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
bühler 2500 Hayliner OPERATORS AND PARTS MANUAL Table of Contents Description TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………... GENERAL SPECIFICATIONS…..………………………………………………… INTRODUCTION……………………………………………………………………. Serial Decal Location……………………………………………………………. Warranty Registration……………………………………………………………. SAFETY……………………………………………………………………………… General Safety Notes……………………………………………………………. Safety Decals…………………………………………………………………….. Important Precautions…………………………………………………………… PRE OPERATION CHECKLIST...
Center Bale Stop END ORANGE FLOURESCENT 17 SIDE RED 15 Bale Lift Arm Pusher Bale Fork Second Crossmember YELLOW 16 Front Crossmember AMBER 18 REFLECTOR LEFT SIDE YELLOW 16 13 Front Stop YELLOW 16 7 12 YELLOW 16 Valve Bank Jack 10 11 Note: 1) Refer to page 8 for detailed information on safety decals 2) Awarness signs are shown on right side only for clarification. Signs are provided on both left and right sides except for numbers 9 and 14 which are only on the position indicated.
bühler 2500 Hayliner GENERAL SPECIFICATIONS: Dimensions: - Length: 45’ (13.7 m) - Deck Length: 37’ (11.3 m) - Width: 12’ 9” (3.9 m) - Weight (empty): 9,375 LB (4252 kg) - GVW: 37440 LB (16983 kg) Capacity: - Total bale payload: 28065 LB (12731 kg) - Bales up to 6’ (1.8 m) diameter maximum to 4’ (1.2 m) diameter minimum - Hay crop, small grains, and flax straw - Sixteen 4’ (1.2 m) wide bales - Fourteen 5’ (1.52 m) wide bales Tires: - 8-12.
bühler 2500 Hayliner INTRODUCTION CAUTION: Your 2500 Hayliner requir es a recommended minimum 100 hp (75kw) tractor. The maximum loaded t ransportation speed of 20 mph (32 km/h) and 37440 LB (16983 kg) must not be exceeded. This manual has been provided as informa tion regarding the specifications, saf e operation and maintenance of your agricultural 2500 Ha yliner. Read and understand this manual and the tractor manual prior to operating to obtain the best use of operating your 2500 Hayliner.
bühler 2500 Hayliner SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near t he machine, learn how to c ontrol and operate your 2500 Hayliner properly. It is your responsibility to inform subsequent operators and owners of these precautions. General Safety Notes Keep young children away from machinery and bales at all times. Be aware that accidents oft en happen when the oper ator is tired or in a hur ry to get finished.
bühler 2500 Hayliner Never leav e the tractor unattended while the 2500 Hayliner is hooked up, alway s shut tractor off and remove key before leav ing the tractor seat. A child or ev en a pet could engage an idling machine. Keep the 2500 Hayliner on so lid ground, rocks and holes c an be dangerous for operation and movement. Prior to use, check to ensure the attachment is properly hitched. Improper use of the 2500 Hayliner and tractor can cause serious injury or death.
bühler 2500 Hayliner Safety Decals The Terminology And Decal Location Illustration show the approximate location and detail of safety decals. To in stall safety decals ensure the installation area is clean a nd dry. Decide on the exact posit ion before you remove the backing paper. Remove the smallest portion of the split bac king paper and align over the specified ar ea. Carefully press in place. Slowly peel back the rema ining paper and smooth t he remaining portion in place.
bühler 2500 Hayliner Important Precautions The alert symbol is used throughout this manual . It indicates at tention is r equired and identifies hazards and alerts you that your safety is involved. Follow the recommended precautions. CAUTION Indicates a potentially hazardous situation, which may result in injury. It may also be used to alert against unsafe practices.
bühler 2500 Hayliner PRE-OPERATION CHECKLIST CAUTION Make sure the tractor has a 100 hp (75 kw) or greater rating and a mas s of 25000 LB (11340 kg). Make sure the drawbar is c apable of s upporting the 2500 Hayliner empty or loaded. WARNING The tractor must be equipped with an approved Roll over Protection Structure (R OPS) and safety belts to help pr event personal injury or death caused by tractor roll over.
bühler 2500 Hayliner OPERATION CAUTION Prior to operation ensure the operator has read and understands the safety requirements of t he 2500 Hay liner. Ensure the pre-operation checks have been completed prior to operation. 1. Attaching Bale Carrier To Tractor CAUTION Shut off tractor, engage parking brake and remove key before working around 2500 Hayliner. Refer to tractor manual for tractor parking procedures. CAUTION Use only the drawbar to couple the 2500 Hayliner to the tractor.
bühler 2500 Hayliner 3. Carrier Control Operation To begin 2500 Hay liner operation engage t he remote hydraulic valve in the extension position. Lock valve in detent. Valve to remain constantly on during operation. The control handle is fitted with one (1) rocker switch and four ( 4) momentary contact rocker switches. They function as follows: o PUSHER SPEED: Select (HIGH) to operate pusher motors in series at high speed or (LOW) to operate in paralle l at low speed.
bühler The Fixed Pick Up Arm requires the operator to drive at 90° to the baling direction. The bales are loaded “End On”. The bale is loaded onto the carri er deck by depressing and holding LH or RH LIFT ARM UP until the bale rolls off the pickup arm and onto the carrier beams. The Bale Deflector attached to the fixed pick up arm allows the bales to be picked up from either “End On” or “S ide On.” The deflector rotates the bale 90° before it is lifted up ont o the carrier.
bühler 2500 Hayliner 5. Bale Pusher Operation CAUTION To avoid misbalanc ed loads t he operator is only required to push back one bale length to prepare for the next bale. NOTE: Lower loading arm before operating the pusher. Depress and hold LH or RH PUSHER BACK an d move bales far enough to the rear to provide room to load the next bale. Return pusher all the way to the front by depressing and holding LH or R H PUSHER FWD. Hi speed / Low torque mode is recommended for normal use.
bühler 2500 Hayliner 7. Unloading DANGER Make sure area is c lear before unloading. Failure to do s could result in serious injury or death. o NOTE: Left or rig ht decks can be unloaded indivi dually or together. However, the pusher moves faster and has more torque when operated individ ually. Do not run pushers all the way t o the end, the result ing shock load may cause damage to chain and drive. Extend tilt cylinder to raise carrier beams by engaging the tractor’s extens ion hydraulics.
bühler 2500 Hayliner LUBRICATION CAUTION Place all c ontrols in neutral, stop engine, set parking brake and remove ignition key before inspecting, se rvicing, adjusting or repairing the 2500 Hayliner. CAUTION Ensure the 2500 Hayliner tires a nd hitch ar e securely block. Otherwise, verify the 2500 Hayl iner is properly coupled to the drawbar on a tractor with a minimum mass of 25000 LB (11340 kg).
bühler 2500 Hayliner MAINTENANCE CAUTION Place all c ontrols in neutral, stop engine, set parking brake, remove ignition key and wait for all moving parts to stop before serv icing, adjusting or repairing the 2500 Hayliner. CAUTION Ensure the 2500 Hayliner tires a nd hitch ar e securely block. Otherwise, verify the 2500 Hayl iner is properly coupled to the drawbar on a tractor with a minimum mass of 25000 LB (11340 kg). NOTE: conditions.
bühler 2500 Hayliner 2. Hydraulic System WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal in jury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. WARNING Never operate the 2500 Hay liner with frayed or damaged hoses or leaking fittings. A burst would cause the lift arm to drop suddenly and result in serious injury or death and cause damage to the loader or tractor.
bühler 2500 Hayliner 4. Chains Check for proper chain tension and sprocke t alignment after first use and every 50 hours thereafter. Turn the front sprocket adjusting bolt clockwise until there is approximately 6” (15 cm) of upward slack in the chain at the center of the track. Clockwise increases tension and counter clockwise reduces tension. Proper chain tension may be verified by raising the chain by hand. See lubrication section for further maintenance instructions. FRONT ADJUSTING BOLT 5.
bühler 2500 Hayliner 6. Storage CAUTION Place all c ontrols in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing the 2500 Hayliner. CAUTION Ensure the 2500 Hayliner tires a nd hitch ar e securely block. Otherwise, verify the 2500 Hayl iner is properly coupled to the drawbar on a tractor with a minimum of 25000 LB (11340 kg). Start of Season Clean and inspect the bale carrier when taking it out of storage.
bühler 2500 Hayliner APPENDIX LIST Description Appendix Assembly Instructions……………….…….…………………………………. A Hydraulic Assembly……………...…………………………………………… B Electrical Assembly……………...………………………………..………….. C General Assembly……………………………………….…………………...
bühler 2500 Hayliner APPENDIX A Assembly Instructions Table of Contents Description Page Center Bale Stop……………………………………………………………………. 22 Fixed Loading Arm..………………………………………………………………… 22 Bale Deflector Arm Assembly.…………………………………………………….. 23 RPU Assembly………………………………………………….…………………...
bühler 2500 Hayliner CAUTION Make sure area is c sufficient room for safe assembly. lear of obstructions, well lit, and ha s CAUTION Ensure the 2500 Hayliner tires a nd hitch ar e securely block. Otherwise, verify the 2500 Hayl iner is properly coupled to the drawbar on a tractor with a minimum of 25000 LB (11340 kg). Center Bale Stop Remove the hardware that is attached to the center bale stop a nd place c enter bale stop bar on bolt plates in the position shown on page 3.
bühler 2500 Hayliner Bale Deflector Arm Assembly Remove all hardware that is included with the deflector assembly. Remove the two top bolts from outer fork on lift arm. Maintain the spacing of the forks if already preset. If not set spacing as des cribed in the fixed pick up arm assembly section. Insert the coned end of the deflector onto the end of the outer fork. Align the bolt holes from the removed bolts on the outer fork and t he end of the deflector attachment.
bühler 2500 Hayliner Align the lift cylinder rod and reinstall the pin. ADJUSTABLE FORK Adjust the outside bale fork to be positioned at the end of the lift arm and the inner bale fork 6” (15 cm) to 8” (20 cm) bigger than the BALE WIDTH + 6” TO 8” size of bale that is being loaded. Install the hydraulics according to the way the hydraulic assembly Appendix B calls out.
bühler 2500 Hayliner APPENDIX B Hydraulic Assembly NOTE: 1) Hydraulic Assem bly methods and layo uts are common to the right and left sides. Only one side of each component is shown in this manual. 2) Seal Kit s and Service Parts are only list ed in the parts lists and are not indic ated on the illustrations. Table of Contents Description Carrier Hydraulic Assembly Schematic…………………………………………... Valve Bank Assembly………….….……………………………………….….... FPS Directional Valve Bank Assembly……………………………………...
*29172 TO TRACTOR COUPLER (EXTEND) 9 TO TRACTOR COUPLER (RETRACT) NOTE: ALL ITEMS THAT ARE MARKED WITH A "*" ARE NOT SUPPLIED ON THE MAIN ASSEMBLY 9 4 11 3 2 *812270 1 3 *812270 5 11 7 bühler 10 Carrier Hydraulic Assembly Schematic (Part # A7000-04) 26 1 9 8 TO TRACTOR COUPLER (EXTEND) 4 2500 Hayliner 6 TO TRACTOR COUPLER (RETRACT)
bühler 2500 Hayliner Carrier Hydraulic Assembly (Part # A7000-04) Item 1 2 3 4 5 6 7 8 9 10 11 27 Component Part # 115169 29108 29110 29176 A7005-00 A7010-00 A7011-00 A7012-00 A7013-00 A7014-00 A7007-00 Description HOSE 3/8 X 132 9/16 SWFJIC X SWFJIC HOSE 1/2 X 16 3/4 SWFJIC X SWFJIC HOSE 1/2 X 32 3/4 SWFJIC X SWFJIC HOSE 1/2 X 54 3/4 SWFJIC X SWFJIC VALVE BANK ASSEMBLY HYD ASSY 1/2 X 130 RETURN LINE HYD ASSY 1/2 X 130 PRESSURE LINE TILT ASSY 3.0 X 16.
bühler 2500 Hayliner Valve Bank Assembly (Part # A7005-00) 11 11 12 2 10 11 11 3 3 13 12 12 13 1 8 8 14 14 10 10 10 8 7 12 10 8 2450 PSI PLUGS TO THE FRONT 9 4 5 4 4 28 6 4
bühler 2500 Hayliner Valve Bank Assembly (Part # A7005-00) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 29 Component Part # C7041-00 C7042-00 811414 81549 E7050-00 B7009-00 E2781-00 810582 812362 812080 813667 812081 B7010-00 812107 Description VALVE BANK MOUNT WELDMENT LH VALVE BANK MOUNT WELDMENT RH ELBOW 90 3/4 MORB ADJ X 3/4 MJIC BOLT HEX 0.313 NC X 0.75 GR5PL PAN / VALVE BANK FPS DIR VALVE ASSY 4 BANK FLOW RESTRICTOR BOLT HEX 0.313 NC X 3.00 GR5PL NUT LOCK (STEEL) 0.
bühler 2500 Hayliner FPS Directional Valve (Part # B7009-00) 2 1 1 2 3 4 B7009-00 FPS Valve Service Parts Item 30 1 2 Component Part # 22208-02 22149 3 4 5 6 22208-01 22083-03 X2684 813842 Description Qty MV4-17 LOCK VALVE CROSS OVER RELIEF VALVE HAYLINER SET @ 800 / 2450 PSI MVA-17 SPOOL SECTION C07-12TD COIL SEAL KIT VALVE BANK (ITEM NOT VISIBLE) BOLT KIT VALVE (4) BANK 4 2 4 8 4 1
bühler 2500 Hayliner Series Parallel Valve Low and High Speed (Part # B7010-00) 2 1 B7010-00 Parallel Valve Service Parts Item 1 2 3 31 Component Part # 22083-03 22083-01 X2684 Description C07-12TD COIL SERIES PARALLEL VALVE (LOW &HIGH SPEED) SEAL KIT VALVE BANK (ITEM NOT VISIBLE) Qty 1 1 1
bühler 2500 Hayliner Hydraulic Return Line Assembly (Part # A7010-00) 1 3 2 5 4 Item 1 2 3 4 5 32 Component Part # 29170 812841 813119 813305 813666 Description HOSE 1/2 X 130 3/4 MORB X 3/4 MALE TIP 0.5 BODY 0.75 ORB ADAPTOR STR 3/4 MORB X 3/4 MORB DUST CAP 0.
bühler 2500 Hayliner Hydraulic Pressure Line Assembly (Part # A7011-00) 1 2 3 Item 1 2 3 33 Component Part # 29170 812841 813305 Description HOSE 1/2 X 130 3/4 MORB X 3/4 MALE TIP 0.5 BODY 0.75 ORB DUST CAP 0.
bühler 2500 Hayliner Carrier Tilt Assembly (Part # A7012-00) 1 3 5 1 5 4 2 Item 1 2 3 4 5 Component Part # 29172 22510 813640 E2872-00 887572 Description Qty HOSE 3/8 X 18 9/16 SWFJIC X SWFJIC CYLINDER 3.0 DIA X 16 INLAND ELBOW 90 9/16 MORB ADJ 3/8 ELBOW RESTRICTOR MALE 90° TEE 9/16 MJIC X 9/16 SWFJIC 2 1 1 1 2 22510 Cylinder 3.0 Diameter Service Parts Component Part # 813407 X2504 24957 115519 24958 34 Description LOCKNUT 1.00 NF SEAL KIT FOR ITEM 22510 TUBE WELDMENT 3.0 DIA SHAFT WELDMENT 1.
bühler 2500 Hayliner Fixed Pick Up Cylinder Assembly (Part # A7013-00) TO LIFT PORT ON MAIN VALVE BANK (FRONT PORT) USE 3/8 X 132" HOSE SUPPLIED WITH MAIN FRAME 1 TO LIFT PORT ON VALVE BANK (REAR PORT) USE 3/8 X 132" HOSE SUPPLIED WITH MAIN FRAME 3 2 Item 1 2 3 Component Part # 813640 22510 E2872-00 Description Qty ELBOW 90 9/16 MORB ADJUSTABLE X 3/8 CYLINDER 3.0 DIA X 16 INLAND RESTRICTOR ELBOW MALE 90 1 1 1 22510 Cylinder 3.
bühler 2500 Hayliner Carrier Tilt Cylinders Hydraulic 3/8 Line (Part # A7014-00) 1 3 2 Item 1 2 3 36 Component Part # 29173 812841 813303 Description HOSE 3/8 X 216 9/16 SWFJIC X ¾RB MALE TIP 0.5 BODY 0.75 ORB DUST CAP 0.
bühler 2500 Hayliner Pusher Motor Assembly (Part # A7007-00) 8 4 6 7 1 9 5 2 10 Item 1 2 3 4 5 6 7 8 9 10 Component Part # C7031-00 C7030-00 C2768-00 967275 84051 84048 813663 B2799-00 812270 811416 3 Description Qty SPROCKET DRIVE WELDMENT MOTOR 22.2 CU MT WELD SPROCKET ADJUSTING BOLT FRONT 1NC BOLT HEX 0.500 NC X 2.00 GR8PL NUT HEX JAM 1.00 NC GR2 WASHER 0.500 FLAT SAE BS PL NUT LOCK (STEEL) 0.500 NC GRCPL MOTOR 22.
bühler 2500 Hayliner Carrier Hydraulic Assembly Hardware (Part # A7000-04) 2 5 5 2 5 3 2 5 3 2 1 2 3 6 3 3 3 Item 1 2 3 4 5 6 38 Component Part # E7049-00 811795 812363 812364 E1932-00 E2345-00 4 4 2 6 1 4 4 Description VALVE MT / U BOLT HAYLINER 0.5 NC BOLT HEX 0.375 NC X 2.00 GR5PL NUT LOCK (STEEL) 0.375 NC GRBPL NUT LOCK (STEEL) 0.500 NC GRBPL CYL PIN 1 DIA X 5 9/16 C1045 CYL PIN 1 DIA X 4.
*115169 A2300-86 *A7013-00 *A7005-00 NOTES: 1) ALL ITEMS IN THE HYDRAULIC SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY. 2) LOOP ALL HOSES THROUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP. 3) DURING FIRST USE CHECK FOR CLEARANCE AND BINDING.
L3 (IN29067) A L4 (IN29074) L1 (*115169) L3 L6 (812176) L2 L6 L4 L5 L5 DETAIL A B L5 (29150) FRONT OF CARRIER bühler L2 (*115169) Hydraulic RPU Assembly Schematic (Part # A2400-34) (Optional) 40 *A7005-00 NOTES: 1) THE LABELLED LINES IN THE SCHEMATIC CORRESPOND WITH THE PORTS IN DETAIL VIEWS A AND B. BRACKETS REPRESENT THE PART NUMBER.
bühler 2500 Hayliner RPU Squeeze Cylinder (Part # A2400-35) 2 3 TO ROTATE CYLINDER ROD END 9/16 TEE OPEN END THAT POINTS IN THE DIRECTION OF CYLINDER EXTENSION 2 1 4 TO ROTATE CYLINDER BASE END 9/16 TEE OPEN END Item 1 2 3 4 Component Part # IN29074 813640 IN29067 24367 Description Qty HOSE 3/8 X 60 9/16 SWFJIC ELBOW 90° 9/16 MORB ADJ X 3/8 HOSE 3/8 X 68 9/16 SWFJIC CYLINDER 2.0 X 18.0 INLAND 1 2 1 1 24367 Cylinder 2.
bühler 2500 Hayliner RPU Lift Cylinder (Part # A2400-37 Assembled To Existing 22510 Cylinder) CYLINDER PORT (CHECKED FLOW IN) 3 2 SIDE PUMP PORT (FREE FLOW IN) PILOT PORT TO LIFT LOWER PORT ON MAIN VALVE (FRONT PORT) USE EXISTING 3/8 X 132 HOSE SUPPLIED WITH MAIN FRAME 1 TO SEQUENCE VALVE (PORT #2) USE EXISTING 3/8 X 108 HOSE SUPPLIED WITH ROTATE CYLINDER ASSEMBLY TO ROTATE CYLINDER BASE END USE 3/8 X 96 HOSE SUPPLIED WITH ROTATE CYLINDER ASSEMBLY Item 1 2 3 Component Part # 22510 E2872-00 A2400
bühler 2500 Hayliner Pilot Check Valve Assembly (Part # A2400-37) 1 3 2 4 5 6 7 Item 1 2 3 4 5 6 7 43 Component Part # IN29098 29043 22203 29020 29023 29039 29015 Description HOSE 3/8 X 14 3/8 FNPT X 9/16 SWFJIC ADAPTOR STR 9/16 MJIC X 3/8 MNPT PILOT CHECK VALVE PC-37 CONNECTOR 9/16 MJIC X 1/4 MNPT TEE 1/4 FNPT RUN X 1/4 MNPT ADAPTOR STR 1/4 MNPT X 9/16 FJIC TEE 9/16 MJIC RUN X 9/16 MORB Qty 1 1 1 1 1 1 1
bühler 2500 Hayliner RPU Rotate Cylinder (Part # A2400-36) 2 3 1 4 TO LIFT CYLINDER PILOT CHECK VALVE "SIDE" PUMP PORT 8 5 6 3 2 FLOW CONTROL CLOCKWISE ADJUSTMENT -INCREASES LIFT -DECREASES ROTATE COUNTER CLOCKWISE ADJUSTMENT -INCREASES ROTATE -DECREASES LIFT TO SQUEEZE CYLINDER ROD END USE 3/8 X 68 HOSE SUPPLIED WITH SQUEEZE CYLINDER ASSEMBLY 1 7 11 TO LIFT RAISE PORT ON MAIN VALVE (REAR PORT) USE BASE END LIFT CYLINDER 3/8 X 132 HOSE SUPPLIED WITH MAIN FRAME ASSEMBLY SEQUENCE VALVE ENSURES TH
bühler 2500 Hayliner Open Center Kit Hydraulic Schematic (Optional) NOTE: ITEMS IN THE SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY.
bühler 2500 Hayliner Open Center Kit (Part # A7016-00 Optional) 9 10 2 9 8 6 5 6 5 3 5 7 3 5 7 4 1 Item 1 2 3 4 5 6 7 8 9 10 Component Part # 810582 811414 81549 813667 812362 812081 B7010-00 812080 29105 C7043-00 Description Qty BOLT HEX 0.313 NC X 3.00 GR5PL ELBOW 90 3/4 MORB X 3/4 MJIC BOLT HEX 0.313 NC X 0.75 GR5PL TEE RUN 3/4 MJIC X 3/4 MORB NUT LOCK (STEEL) 0.
bühler 2500 Hayliner Hydraulic Schematic 47 2500 Hayliner
bühler 2500 Hayliner APPENDIX C Electrical Assembly WARNING Read and understand the safety messages listed in the 2500 Hayliner operator manual. Shut off all power to unit before inspecting, servicing, adjusting or repairing the 2500 Hayliner. WARNING For proper operation of the S nubber, power must be supplied to the RED power wir e from t he control handle. Ens ure that there is a 15 amp fuse in place to protect this circuit. Verify prior to installing Snubber.
bühler 2500 Hayliner Electrical Schematic LH LOW SPEED 13-BLACK-WHITE 2 LH PUSHER BACK 9-GREY 1 LH ARM UP 10-WHITE 4 LH ARM DN 11-PURPLE 3 LH PUSHER FWD 8-YELLOW RH PUSHER FWD. 6-BLUE RH ARM DN. 4-PINK NOTE: 1) VALVE HARNESS (1) TERMINATES WITH THE FEMALE SPADE CONNECTORS TO MATCH THE SOLENOID COIL. 2) ITEM 3 IS SUPPLIED WITH THE PARTS BOX A7009-00. OPEN CENTER 5-ORANGE 5 GROUND 12- GREEN RH ARM UP 2 - TAN RH PUSHER BACK.
bühler 2500 Hayliner Control Handle Assembly (Part # A7022-00) 3 5 4 6 2 8 7 1 Item 1 2 3 4 5 6 7 8 50 Component Part # A7022-01 22105 813539 INE22106 813779 813778 813540 INE22105-01 Description CONTROL HANDLE WIRES 2500 HAYLINER CONTROL HANDLE 8-32 X 3/8 TRUSS HEAD MACHINE SCREW SWITCH COVER PLATE ROCKER SWITCH ON / OFF ROCKER SWITCH ON / OFF ON MOMENTARY 8-32 X 1/2 ROUND HEAD MACHINE SCREW WIRE CLAMP PLATE Qty 1 1 4 1 1 4 2 1
bühler 2500 Hayliner APPENDIX D General Assembly Table of Contents Description Carrier Final Assembly…………………..…………………………………………. Carrier Initial Assembly……………………………………………………….……. Tandem Axle Assembly…………………………………………………………. Tire Assembly…………………………………………………………………. Tandem Axle Assembly……………………………………………………… Hub Assembly………………………………………………………………. Pusher Assembly………………………………………………………………… Roller / Chain Guide Assembly…………………………………………………. Slow Moving Vehicle Sign Assembly…………………………………………..
3 26 40 15 28 39 4 11 49 50 37 35 27 16 50 41 46 9 18 42 7 51 50 36 25 51 44 50 bühler Carrier Final Assembly (Part # A7000-04) 52 20 1 10 24 8 13 23 6 12 38 52 48 22 43 51 21 38 11 50 14 17 31 1 52 48 19 41 35 50 51 29 5 41 50 51 2 45 46 33 30 2500 Hayliner 32
bühler Carrier Final Assembly (Part # A7000-04) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part # A7006-00 A7007-00 A7008-00 A7017-00 B2363-00 C7007-00 C7012-00 C7034-00 C7035-00 C7036-00 C7048-00 C7054-00 C7057-00 C8010-00 E2345-00 E2409-03 E2413-00 E2937-00 E7040-00 INE7003-00 INE7038-00 INE7039-00 52955-456 813643 814195 814196 814193 814197 813646 814198 813602 813641 813958 99053 813949 8152
bühler Carrier Initial Assembly (Part # A7000-04) 54 4 2500 Hayliner
bühler 2500 Hayliner Carrier Initial Assembly (Part # A7000-04) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 55 Component Part # A7004-00 C7000-00 C7001-00 84277 84048 812364 C7055-00 84268 812482 C7056-00 C7006-00 C7016-00 C2369-00 813515 813590 813648 C7008-00 E2348-00 81207 813685 Description TANDEM AXLE ASSEMBLY LEFT SUBFRAME RIGHT SUBFRAME BOLT HEX 0.500NC X 1.50GR5 PL WASHER FLAT SAE 0.500 BS PL NUT LOCK (STEEL) 0.500NC GRBPL OUTER CARRIER BEAM BOLT HEX 0.625NC X 1.
bühler 2500 Hayliner Tandem Axle Assembly (Part # A7004-00) 1 3 4 2 Item 1 2 3 4 56 Component Part # C2322-00 813646 B2700-03 B2722-00 Description AXLE BEARING WELDMENT GREASE ZERK 1/4" SELF TAPPING TIRE ASSEMBLY TANDEM AXLE 2500/4000 HAYLINER Qty 2 2 4 1
bühler 2500 Hayliner Tire Assembly (Part # B2700-03) 3 1 2 Item 1 2 3 57 Component Part # 813655 813656 813657 Description Qty 15 X 10lb X 6 BOLT P65 RIM TR-416-MS VALVE STEM WITH CAP TIRE 12.
bühler 2500 Hayliner Tandem Axle Assembly (Part # B2722-00) 7 6 5 2 4 1 3 Item 1 2 3 4 5 6 7 58 Component Part # C2722-00 81206 813649 813651 813673 813650 C2339-00 Description TANDEM AXLE WELDMENT 3/16" X 1-1/2 " COTTER PIN BLACK DUST SHIELD WASHER FLAT 1-1/32" X 2" X .188" BLK. NUT CASTLE 1.
bühler 2500 Hayliner Hub Assembly (Part # C2339-00) 2 1 3 4 5 Item 1 2 3 4 5 59 Component Part # 813652 967205 967208 967204 813653 Description 6 BOLT WHEEL HUB BEARING CONE OUTER BEARING CONE INNER OIL SEAL SAE-30 9/16" HUB BOLT Qty 1 1 1 1 6
bühler 2500 Hayliner Pusher Assembly (Part # A7006-00) 1 4 3 2 7 5 4 3 5 4 2 4 Item 1 2 3 4 5 6 7 60 Component Part # C7027-00 E2749-00 E2750-00 813558 813561 E7032-00 813644 6 NOTE: USE LOCKTITE ON ALL BRASS SCREWS Description PUSHER TOP SLIDER SIDE SLIDER SCREW MACH M8 X 20 FLHD BRASS NUT HEX M8 BRASS CENTER SLIDER SCREW MACH 0.313NC X 1.
bühler 2500 Hayliner Roller / Chain Guide Assembly (Part # A7008-00) 1 2 1 Item 1 2 61 Component Part # 813645 INE7037-00 Description BEARING / 6205LLU/25.
bühler 2500 Hayliner Slow Moving Vehicle Sign Assembly (Part # A7017-00) 2 2 4 1 3 3 Item 1 2 3 4 62 Component Part # E2795-00 81525 84498 967066 Description Qty DECAL MOUNT SLOW MOVING VEHICLE SIGN BOLT HEX 0.25 NC X 0.75 GR5PL NUT LOCK (STEEL) 0.
bühler 2500 Hayliner Fixed Pick Up Arm Assembly LH Side (Part # A2300-86) 10 13 11 6 2 7 6 5 2 13 8 3 7 9 7 5 7 1 14 4 12 3 ITEM 3 NOT VISIBLE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 63 Component Part # 811795 812087 812363 812364 813509 81581 81677 84277 C2315-00 C2329-00 C2330-00 E2345-00 E2445-00 INE2485-00 Description BOLT HEX 0.375 NC X 2.00 GR5PL BOLT HEX 0.625 NC X 6.00 GRBPL NUT LOCK (STEEL) 0.375 NC GRBPL NUT LOCK (STEEL) 0.500 NC GR5PL NUT HEX 0.625 NC GR5PL BOLT HEX 0.
bühler 2500 Hayliner Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) 7 5 7 7 5 8 2 14 7 11 6 1 13 2 10 12 6 13 3 9 4 ITEM 3 NOT VISIBLE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 64 Component Part # 811795 812087 812363 812364 813509 81581 81677 84277 C2316-00 C2329-00 C2330-00 E2345-00 E2445-00 INE2485-00 Description BOLT HEX 0.375 NC X 2.00 GR5PL BOLT HEX 0.625 NC X 6.00 GRBPL NUT LOCK (STEEL) 0.375 NC GRBPL NUT LOCK (STEEL) 0.500 NC GR5PL NUT HEX 0.625 NC GR5PL BOLT HEX 0.375 NC X 2.
24 5 18 8 37 31 4 19 1 32 23 11 11 29 30 16 13 29 11 6 15 9 9 21 30 11 32 4 14 10 2 34 31 35 14 8 15 28 10 6 22 12 7 3 bühler RPU Assembly LH Side (Part # A2400-34) 65 25 5 35 7 36 26 17 7 27 20 7 2500 Hayliner
bühler 2500 Hayliner RPU Assembly LH Side (Part # A2400-34) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 66 Component Part # 20252 22050-01 22060-01 810215 811795 812087 812363 812364 813509 813602 813611 813646 813795 81581 81677 81978 84277 A2400-35 A2400-36 A2400-37 C2417-00 C2423-00 C2428-00 C2695-00 C2696-00 C2697-00 E2345-00 E2413-00 E2419-00 E2420-00 E2421-00 E2422-00 E2424-00 E2429-00 E2445-00 INE2485-00 811796 Description Qty BUSHI
23 11 15 16 13 11 30 29 32 25 9 15 31 14 4 30 35 8 8 5 11 29 36 4 37 5 31 20 32 17 bühler 21 6 RPU Assembly RH Side (Part # A2400-32) (Optional) 67 22 10 3 34 3 33 26 7 7 1 12 14 19 10 28 35 ITEM 7 NOT VISIBLE 7 NOTE: ITEM 2 GOES ON THE ENDS OF ITEM 3 2500 Hayliner 18 24 27
bühler 2500 Hayliner RPU Assembly RH Side (Part # A2400-32) (Optional) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 68 Component Part # 20252 22050-01 22060-01 810215 811795 812087 812363 812364 813509 813602 813611 813646 813795 81581 81677 81978 84277 A2400-35 A2400-36 A2400-37 C2417-00 C2418-00 C2423-00 C2499-00 C2694-00 C2695-00 E2345-00 E2413-00 E2419-00 E2420-00 E2421-00 E2422-00 E2424-00 E2429-00 E2445-00 INE2485-00 811796 Description
bühler 2500 Hayliner Bale Deflector Assembly LH (Part # A2400-17) 9 7 8 1 2 6 3 4 5 Item 1 2 3 4 5 6 7 8 9 69 Component Part # C2452-00 E2456-00 81914 81593 813507 813547 812076 81677 813509 Description BALE DEFLECTOR LH MAIN FRAME SKID COVER LH UHMW POLY BOLT CARR 0.375 NC X 1.00 GR5PL WASHER 0.375 LOCK PL NUT HEX 0.375 NC GR5PL SET SCREW SQHDCUP 0.500 NC BOLT HEX 0.625 NC X 6.50 GR5PL WASHER LOCK 0.625 PL NUT HEX 0.
bühler 2500 Hayliner Bale Deflector Assembly RH (Part # A2400-16) 9 8 1 3 7 2 6 5 4 Item 1 2 3 4 5 6 7 8 9 70 Component Part # C2451-00 E2453-00 81914 81593 813507 813547 812076 81677 813509 Description BALE DEFLECTOR RH MAIN FRAME SKID COVER RH UHMW POLY BOLT CARR 0.375 NC X 1.00 GR5PL WASHER 0.375 LOCK PL NUT HEX 0.375 NC GR5PL SET SCREW SQHDCUP 0.500 NC BOLT HEX 0.625 NC X 6.50 GR5PL WASHER LOCK 0.625 PL NUT HEX 0.
bühler 2500 Hayliner CHECKLIST Predelivery Verify Hardware Torque Verify Rear Wheel Bolt Torque Verify Tire Pressure Inspect Bearing Seals Inspect All Lubrication Points Inspect Chain Drives Inspect Hydraulic Hoses and Electrical Harnesses Dealer Representative: Date: Customer Delivery Review safety procedures regarding 2500 Hayliner operation and maintenance. Review Operator’s and Part’s Manual. Review proper operating procedures. Review general adjustment and setup procedures.
DIVISION LOCATIONS U.S. WAREHOUSES Inland Division 675 Washington Ave. Winnipeg, MB R2K 1M4 Ph: (204) 667-7854 Fax: (204) 669-2599 Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Farm King Division 301 Mountain Street S. Morden, MB R6M 1X7 Ph.: (204) 822-4467 Fax: (204) 822-6348 B.I.I. Division rd 1330 43 Street N.W. Fargo, ND 58102 Ph: (701) 282-7014 Fax: (701) 282-5865 CANADIAN WAREHOUSES B.C.
