Installation Instructions

Contents
Logano G515 – 6 720 647 208 (2014/09)2
About this manual
This installation and maintenance instructions contain important
information for the safe and proper installation, initial start-up and
maintenance of the oil/gas-fired boiler Logano G515.
These installation and maintenance instructions are designed for
specialists, who, due to their vocational training and experience, are
knowledgeable in handling heating systems and oil and gas installations.
The oil/gas-fired boiler Logano G515 is available in two variants
(disassembled and assembled).
These installation and maintenance instructions explain the installation
and maintenance of both boiler types.
Contents
1 Guideline to symbols and safety instructions . . . . . . . . . . . . . 3
1.1 Guideline to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Compliance with standards and regulations . . . . . . . . . 6
2.4 Additional regulations for installations in the
Commonwealth of Massachusetts . . . . . . . . . . . . . . . . . .7
3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Logano G515 – Delivery as a pre-assembled block . . 10
4.2 Logano G515 – Delivery in loose sections . . . . . . . . . . 10
5 Transporting the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Positioning the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 Tools and auxiliary materials . . . . . . . . . . . . . . . . . . . . . 11
6.1.1 Boiler assembly tool size 2.2 . . . . . . . . . . . . . . . . . . . . . 11
6.1.2 Boiler assembly tool size 2.3 (
complete in the toolbox) . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Recommended wall clearances . . . . . . . . . . . . . . . . . . . 12
6.3 Installing the boiler on a boiler base or foundation . . . 12
7 Boiler block assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1 Assembly of a boiler block from sections . . . . . . . . . . . 13
7.2 Joining the boiler block assembly
(delivery as loose sections) . . . . . . . . . . . . . . . . . . . . . 14
7.3 Setting up the boiler block – (assembled block) . . . . . 18
7.4 Inserting the supply pipe (parts crate) . . . . . . . . . . . . . 18
7.5 Installing the sensor well . . . . . . . . . . . . . . . . . . . . . . . . 18
7.6 Leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.6.1 Carrying out leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.6.2 Sealing leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.7 Boiler water connections . . . . . . . . . . . . . . . . . . . . . . . . 20
7.8 Installing draft diverter, baffles and burner door . . . . . 20
7.8.1 Positioning the draft diverter . . . . . . . . . . . . . . . . . . . . 20
7.8.2 Screwing cleanout cover onto rear section . . . . . . . . . 20
7.8.3 Fitting the burner door . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.8.4 Hot gas check plates on front section . . . . . . . . . . . . . . 21
7.8.5 Insert the flue gas baffle plates . . . . . . . . . . . . . . . . . . . 22
7.9 Installation of the boiler jacket . . . . . . . . . . . . . . . . . . . 22
7.9.1 Mount the brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.9.2 Fitting the profile rails . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.9.3 Fitting the thermal insulation . . . . . . . . . . . . . . . . . . . . 24
7.9.4 Fitting side panels and top covers . . . . . . . . . . . . . . . . 27
The appliance conforms to the basic requirements of the
relevant directives.
The conformity has been confirmed.
The corresponding documentation and the original
Declaration of Conformity are on file with the
manufacturer.