MODEL 51ZC ZERO CLEARANCE CABINET FOR USE WITH FIREPLACE MODELS 51, T-51, 74, T-74 ONLY. MAY BE INSTALLED IN RESIDENTIAL AND MOBILE HOME. Contact your insurance company for coverage and installation inspection. BUCK STOVE WARNING Do not attempt to build a fire in this product. It has been designed and safety tested for use only with Models 51,T-51,74,T-74 manufactured by NEW BUCK CORPORATION. Read and follow the installation and operating instructions for this model.
TABLE OF CONTENTS SECTION I: Residential Installation………………………………………………………..2 Chimney Location ………………………………………………………………………….4 Floor Protection .…………………………………………………………………………….6 Framing Construction Installation……………………………………………………….….7 Corner Location Framing …………………………………………………………………...10 SECTION II: Mobile Home Installation ………………………………………………….13 Framing Construction Installation ………………………………………………………...14 Alternate Floor Protector . ………………………………………………………………….17 Safety Precaution ..
SECTION I RESIDENTIAL INSTALLATION Listed NEW BUCK CORPORATION: Model 51ZC Zero Clearance Cabinet Assembly For Use With Models 51, T-51, 74, and T-74 Only. CAUTION: Read through all of these instructions carefully. Follow approved Chimney Manufacturer’s Installation exactly. Failure to install the Cabinet Fireplace, Stove and Chimney as described in the instructions will void the manufacturer’s warranty and may have an effect on your Homeowner’s Insurance.
INSTALLATION PRECAUTIONS The following precautions are mandatory for a safe installation. (A) Compliance with local building codes and regulations is mandatory. (B) Be careful not to damage the unit in handling and unpacking component parts and accessories. (C) Model 51zc Cabinet, use only 6"listed 2100º UL 103 HT TYPE Chimney with the 51zc Cabinet (ONLY AFTER) one of the follwing new Buck Corparation Stoves 51, T-51, 74, T-74, has been installed into the 51ZC Cabinet.
SELECTING A CHIMNEY INSTALLATION AND LOCATION There are two basic types of chimney installation possible with the 51ZC; straight up through a ceiling, or a chase installation, either outside or inside. These are normally used as follows: CHIMNEY CAP CHIMNEY CAP CHIMNEY PIPE STORM COLLAR FLASHING STORM COLLAR CHIMNEY PIPE METAL FIRE STOP FLASHING METAL FIRE STOP METAL FIRE STOP Z.C. CABINET Z.C.
A. Straight up through ceiling (See Page 4 Figures 1 and 2). This is a simple installation normally used when installing a Model 51ZC inside an existing room, and in some cases, in new construction. Refer to page 4 Figure 3 if an offset to clear an obstruction is needed. WARNING: Only one pair of 15 degree or 30 degree offsets can be used. CHIMNEY CAP STORM COLLAR FLASHING CHIMNEY PIPE OPTIONAL METAL FIRESTOP RADIATION SHIELD WALL BAND Z.C. CABINET FIGURE 4 EXTERIOR WALL CHASE B.
Floor Protection: or Hearth Protector Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1. Convert specification to R-value: R-value is given—no conversion is needed.
FRAMING CONSTRUCTION AND INSTALLATION Except as noted, the 51ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. See Figure 9 and Figure10 to make sure that these clearance restrictions are met. It is much wiser to place your Model 51ZC correctly at the start. You must ensure that the floor is of adequate strength to accept the load of this unit. If inadequate, the floor will require additional support, such as bracing.
CONTINUED FRAMING AND INSTALLATION FINISHED WALL WARNING: Install the hearth protector only as specified. The hearth extension must be a minimum of 16" in “A MINIMUM OF 30 1/2" FROM front of the stove door opening and TOP OF UNIT TO TRIM OF must be 37 1/2" wide minimum. MANTEL OR SUPPORTS” (See page 6) MANTEL or SUPPORTS 30 1/2"MIN. NOTE: No floor protector is needed FINISHED HEARTH 16" FLOOR LINE WOODEN BASE 2 1/2" DIMENSION (A) directly under the Model 51ZC Cabinet, only the hearth protector.
CONTINUED FRAMING AND INSTALLATION ATTACH SAFETY SHIELD USING SHEET METAL SCREWS NOTE: For raised hearth, safety shield must be under cabinet (See Page 8, Figure 7-A). Also shield must cover any face of combustible material supporting cabinet where hearth connects. (See Figure 7-B) RAISED HEARTH 1-B. Safety shields for brick or rock hearth: cut vertical shield to fit installation height as needed. Use 26 GA. Minimum metal being sure to cover any combustibles on the base area. FIGURE 7-B 2.
CORNER LOCATION FRAMING CHIMNEY CAP STROM COLLAR ROOF FLASHING 2" X 4" STUDDING CHIMNEY PIPE METAL FIRE STOP USE FIRE CODE SHEET ROCK 2" X 4" STUDDING i A SINGLE HEADER MUST BE INSTALLED ABOVE CABINET. VERTICAL 2" X 4"‘s MUST BE TURNED FLAT. 37 1/2" 34 3/4" NOTE: FINISHED WALL MUST BE 2" IN FRONT OF FACE OF ZC CABINET (WITHOUT HOOD TRIM ATTACHED). NOTE: A DOUBLE HEADER MUST BE USED ON A LOAD . BEARING WALL.
CONTINUED FRAMING AND INSTALLATION Position Model 51ZC for installation as follows: 1. Thoroughly clean the area where the unit and hearth extension will be placed. Remove any carpeting/padding from the area where the 51ZC will be installed. 2. Layout the location on the floor for the ZC cabinet .(See Page 7 Figure 5.) 3. Now place the Model 51ZC in desired location. 4. A sheet metal safety shield is placed 3" under the cabinet. It must extend out under the floor protector. 5.
CONTINUED FRAMING AND INSTALLATION 1. Chimney height is at least 12' to 15' minimum. 2. The chimney must extend a minimum of 3' above the highest point where it penetrates the roof. 3. The chimney must extend a minimum of 2' higher than any portion of the building within 10' of the chimney. g. Install the chimney cap and storm collar. 7. The 51ZC cabinet is now ready for framing as follows: a. Frame the 51ZC using 2" x 4" studs or local building code framing. Some minor framing restrict tions are required.
SECTION II MOBILE HOME INSTALLATIONS Listed NEW BUCK CORPORATION: Model 51ZC Zero Clearance Cabinet Assembly For Use With Models 51,T51,74, and 74 Only. CAUTION: Read through all of these instructions carefully. Follow approved Chimney Manufacturer’s Installation exactly. Failure to install the cabinet fireplace, stove and chimney as described in the instructions will void the manufacturer’s warranty and may have an effect on your Homeowner’s Insurance.
FRAMING CONSTRUCTION AND INSTALLATION FRAMING CONSTRUCTION AND INSTALLATION Except as noted, the 51ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. See Page 6, Figure 5, and Page 7, Figure 6, also Figure 12 to make sure that these clearance restrictions are met. It is much wiser to place your 51ZC correctly at the start of the installation than to be forced to relocate it after much of the work is done.
5. 6. Obtain the Listed and Approved Chimney Installation instructions and follow exactly. a) Obtain the starter section of pipe and install on the 51ZC cabinet. It may be necessary to crimp the inside of the starter pipe to ease installation into the 51ZC cabinet. b) Obtain the two short sheet metal “ell” brackets and sheet metal screws provided with the 51ZC and secure the starter section of pipe to the 51ZC cabinet.
NOTE: Follow building and fire codes for each individual state. Optional Fire Code Sheet Rock And Metal Fire Stop TOPPER STORM COLLAR ROOF FLASHING 2 In. Min. CAUTION: Refer to chimney manufacturer’s instructions for assembly and disassembly of chimney parts. Be sure to follow chimney instructions for proper clearances to combustibles and proper air spacing required. TRIPLE WALL PIPE 2 " X 4" STUDDING USE FIRE CODE SHEET ROCK 15FT. MAX.
K Factors of Alternate Materials: Material Ceroform 126 Limestone Concrete Sandstone Marble K .21 8.0 8.0 13.0 18.0 Required Thickness 1/8" 3.2" 3.2" 5.2" 7.2" Hearth extension or floor protector thickness above four (4) inches is generally not acceptable due to cost, floor load capacity, and look. The alternate we recommend is using Ceroform No. 126 millboard 1/8" thick minimum and putting any type decorative brick or stone (any thickness) on top of it.
CLEANING THE UNIT A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black paint. B. If the unit is located in a moist or damp location, check thoroughly for signs of condensation during times when the unit is not in use. C. When the heating season is over, the unit can be cleaned out completely with a wire brush or cloth to help eliminate ash and burned wood smell. SAFETY PRECAUTIONS 1.
PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS CHIMNEY A. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds nests, etc. CREOSOTE-FORMATION AND NEED FOR REMOVAL When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining.
REMOVING MODELS 51, T-51, 74, AND T-74 ROOM HEATER FROM THE MODEL 51ZC CABINET At some point you may need to remove your Model 51, T-51, 74,T-74 room heater from the Model 51ZC cabinet, if so follow these instruction exactly. Remember if the room heater has been in use allow time for cooling. 1. First remove the seven (7) 5/16" screws from the Top Front Trim. You may need a standard screwdriver to lift one of the outer corners of the Top Front Trim before being able to remove it. (See Page 22, Figure 18.
Continued Removing Room Heater From ZC Cabinet 6. Facing the unit from the front, lift the room heater up and pull out by the front corners of the room heater top. You must lift the room heater up high enough for the bottom to clear the brackets (front stove stops) on the bottom front of the ZC Cabinet. NOTE: If you need more clearance to lift the room heater inside the ZC cabinet at this point you may need to adjust the Flue Connector up more.
Continued Reinstalling Room Heater In ZC Cabinet 5. Next reconnect the heater power cord to the ZC cabinet receptacle. 6. Replace the Right Side Trim using the three (3) 5/16" screws. 7. Then replace the Top Front Trim using the seven (7) 5/16" screws.
NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out. PRODUCTS NOT COVERED This warranty does not cover the following: Glass, Refractory Material, Firebrick or Gaskets.
If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 Email: info@buckstove.com CONDITIONS AND EXCLUSIONS A. Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option. B There is no other express warranty. All implied warranties of Merchantability and Fitness for Use are limited to the duration of the Express Warranty. C.
