Detailed Operation Manual Embroidery Machine Product Code:882-T51 Be sure to read this document before using the machine. We recommend that you keep this document nearby for future reference.
Introduction Thank you for purchasing this embroidery machine. Before using this machine, carefully read the “IMPORTANT SAFETY INSTRUCTIONS”, and then study this manual for the correct operation of the various functions. In addition, after you have finished reading this manual, store it where it can quickly be accessed for future reference. IMPORTANT SAFETY INSTRUCTIONS Please read these safety instructions before attempting to use the machine.
5 Always keep your work area clear: • Never operate the machine with any air openings blocked. Keep ventilation openings of the machine free from the build up of lint, dust, and loose cloth. • Do not use extension cords. Plug the machine directly into the electrical outlet. • Never drop or insert any object into any opening. • Keep fingers out of all machine openings, such as near the carriage, otherwise injuries may result.
9 For repair or adjustment: • Do not try to disassemble, repair or alter this machine in any way, otherwise a fire, electric shock or injuries may result. • If the light unit is damaged, it must be replaced by an authorized Brother dealer. • In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.
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Trademarks IMPORTANT: READ BEFORE DOWNLOADING, COPYING, INSTALLING OR USING. By downloading, copying, installing or using the software you agree to this license. If you do not agree to this license, do not download, install, copy or use the software. Intel License Agreement For Open Source Computer Vision Library Copyright © 2000, Intel Corporation, all rights reserved. Third party copyrights are property of their respective owners.
Warning Labels The following warning labels are on the machine. Be sure to observe the precautions described in the labels. 1 2 Label locations Please put a drop of oil onto the hook once a day before use.
Machine Structure and Features ■ Three-dimensional materials can be embroidered Since the embroidering surface is a cylindrical arm, three-dimensional or tubular materials such as bags and T-shirts can easily be positioned in order to sew beautiful embroidery. ■ Insert line feeds in character patterns While entering character embroidery patterns, touch the line feed key ( ) to arrange the following characters on the next line. You can check the entered characters easily by touching .
■ Embroidery positioning marker The needle drop position can be easily found with the LED pointer. ■ Automatic threading mechanism Using the automatic threading mechanism, the needle can easily be threaded. ■ Available embroidery area Designs with a maximum size of 200 mm (H) × 200 mm (W) can be embroidered. When the optional sized frames are used, you may select from many additional styles and sizes of embroidery projects.
Manual Structure This manual is constructed as described below. Read before use Chapter 1: Getting Ready The setup of the embroidery machine and the various preparations required before starting to embroider are described in this chapter. Chapter 2: Embroidering Tutorial This chapter describes the basic embroidering operations in order—from turning on the machine and embroidering a pattern to finishing embroidering.
Contents Introduction ......................................................... 1 IMPORTANT SAFETY INSTRUCTIONS ................ 1 Trademarks........................................................... 5 Warning Labels..................................................... 6 Machine Structure and Features ........................... 7 Manual Structure.................................................. 9 11. Starting Embroidering .................................. 54 Read before use............................
Concerning optional embroidery cards .............................. 105 Concerning USB media...................................................... 105 Selecting an Embroidery Pattern ...................... 106 General pattern selection ................................................... Embroidery patterns/ Decorative alphabet patterns............. Frame patterns ................................................................... Alphabet patterns ...........................................................
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Chapter 1 GETTING READY After unpacking the machine, first refer to “Accessories” on page 16, and check that all listed accessories are included. After checking that all accessories are included, the embroidery machine can be set up. The setup of the machine and the various preparations required before starting to embroider are described in this chapter. Names of Machine Parts and Their Functions ......... 14 Front view.................................................................................
Names of Machine Parts and Their Functions The names of the various parts of the machine and their functions are described below. Before using the machine, carefully read these descriptions to learn the names of the machine parts. Front view Thread Guide Assembly Left side 1 Bobbin pretension disc Pass the thread around the pretension disk when winding the bobbin thread. (p. 34) 2 Thread guide hole Pass the thread through thread guide hole from front side to back when winding the bobbin thread. (p.
GETTING READY Right-side/rear view Operation panel 1 1 2 3 4 7 8 1 2345 6 1 “Start/Stop” button Press the “Start/Stop” button to start or stop the machine. The lighting status and color of the button changes depending on the operation condition of the machine. 5 6 1 Touch pen holder Use the touch pen holder to hold the touch pen when not in use. 2 USB port (USB 2.0) In order to send patterns from/to USB media, plug the USB media directly into the USB port. (p.
Accessories The accessories listed below are included with this machine. Make sure to use the accessories designed for this machine. Included accessories After opening the box, check that the following accessories are included. If any item is missing or damaged, contact your authorized Brother dealer. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. No.
GETTING READY No. Optional accessories The following are available as optional accessories to be purchased separately from your authorized Brother dealer. 2. 1. 4.
Setting Up the Machine The procedures for setting up the machine are described below. If the machine is not set up correctly, it may shake or produce loud noises and the embroidery will not be sewn correctly. An optional embroidery stand is also available. Setup and transporting precautions CAUTION • The temperature of the operating environment should be between 5 °C and 40 °C. If the machine is operated in an environment that is either too cold or too hot, the machine may malfunction.
GETTING READY Setup location 1 Setup the machine in a location that meets the following requirements.
Setting up the machine When setting up the machine, adjust the legs so that the machine is steady. Use the included wrench to turn the d adjustable foot nut on the foot. Turning the nut in direction 1 lengthens the leg; turning the nut in direction 2 shortens the leg. Make sure that all packing tape affixed to a the machine is peeled off and that all packing material is removed. Set up the machine while making sure that b there is sufficient space around it.
GETTING READY Preparing the thread guide assembly Assemble the thread guide assembly. Locate the included Phillips screwdriver. Remove the two screws from the thread a guide assembly support. Attaching the embroidery frame holder a Attach the embroidery frame holder to the carriage. Use the embroidery frame holder a appropriate for the embroidery frame that you are using. (Refer to “Embroidery frame types and applications” on page 74.) Remove the two thumb screws of the b embroidery frame holder.
Secure the embroidery frame holder with d the two thumb screws removed in step b Insert the pins on the frame-mounting plate . c of the carriage into the holes on both sides of the mounting plate of embroidery frame holder e. a b 1 Pins on the frame-mounting plate of the carriage 2 Holes in the mounting plate of embroidery frame holder e 1 Thumb screws Install and tighten the two thumb screws b. d removed in step Note • Using the disc-shaped screwdriver included, firmly tighten the thumb screws.
Chapter 2 EMBROIDERING TUTORIAL This chapter describes the basic embroidering operations in order—from turning on the machine and embroidering a pattern to finishing embroidering. Follow the steps of the tutorial to embroider a pattern and master the operation of this embroidery machine. Operating Precautions............................................. 24 11. Starting Embroidering ........................................54 Power supply precautions ......................................................
Operating Precautions The necessary points to ensure the correct operation of this machine are described below. Power supply precautions Be sure to observe the following precautions concerning the power supply. WARNING • Use only regular household electricity for the power source. Using other power sources may result in fire, electric shock, or damage to the machine.
EMBROIDERING TUTORIAL Needle precautions Be sure to observe the following precautions concerning the correct choice of needle for your machine. CAUTION • Your machine is designed to use household embroidery needles. The factory recommended needle is “HAX 130 EBBR” (Organ). Schmetz needles 130/705 H-E may be used as a substitute. Use of any other needles may break the needle or thread or damage the needle-threading mechanism or result in injuries. • Never use bent needles.
Bobbin precautions Be sure to observe the following precautions concerning the bobbin. CAUTION • Only use prewound bobbin (COATS “L” type/TRU-SEW POLYESTER “Filaments”) or bobbins designed specifically for this machine. Use of any other bobbin may result in injuries or damage to the machine. COATS L Polyester • Use a bobbin thread that has been correctly wound, otherwise the needle may break or the thread tension will be incorrect.
EMBROIDERING TUTORIAL Basic Procedures Basic embroidering procedures are described below. Check the overall procedure below, before operating the embroidery machine. Step Operation Tutorial Reference Page Operating Procedure Reference Page 1 Turn on the machine. p. 28 p. 24, 26 2 Install the bobbin. p. 32 p.26 3 Select an embroidery pattern. p. 37 4 Edit the embroidery pattern. p. 39 5 Specify the embroidering settings. p. 40 6 Check the previewed image. p.
1. Turning ON the Machine Connect the power supply cord, and then turn on the embroidery machine. For precautions concerning the power supply, refer to page 24. Plug the power supply cord into the a machine. Insert the plug of the power supply cord b into a household electrical outlet. e Touch . The pattern type selection screen appears, and the “Start/Stop” button lights up in red. f The carriage moves to its initial position.
EMBROIDERING TUTORIAL Setting your machine for the first time d Touch to start using your machine. Note When you first turn on the machine, set the language and time/date to your language and local time/date. Follow the procedure below when the settings screen appears automatically. Touch or a language. and to set your local b Touch c The message screen, confirming if you want to set time/date, appears. To set the time/ date, press ; to cancel the setting, press .
Understanding the screens When the machine is turned on and is touched, the pattern type selection screen appears. The operations described below will be entered using the operation panel. For precautions concerning the use of the touch panel, refer to page 26. No. * 30 Display 1 4 2 3 Key Name Function Reference Page 1 Clock key Touch this key to set the clock to your local time. p. 29 2 Settings key Touch this key to change the embroidery machine settings. p.
EMBROIDERING TUTORIAL Screen overview The basic operation flow is shown below. In the pattern type selection screen, select a pattern type. (Refer to page 37, 61.) 2 1 2 1 Touch this key to return to the pattern type selection screen and add another pattern. 2 Touch this key to continue to the embroidering settings screen. 1 1 Touch this key to continue to the pattern editing screen after at least one pattern has been selected. This key is not available unless a pattern has been previously selected.
2. Installing the Bobbin When the machine is purchased, an empty bobbin case is installed in the hook. You will need to install a bobbin wound with bobbin thread for embroidering. For precautions concerning the bobbin, refer to page 26. Grab the bobbin case latch, and remove the c bobbin case. Note • The machine does not indicate how much bobbin thread is remaining. Before starting to embroider make sure that there is enough bobbin thread for the pattern.
EMBROIDERING TUTORIAL Installing the bobbin a Insert the bobbin into the bobbin case. Note • Check that the thread winds off the bobbin clockwise as shown in the illustration. If the bobbin is installed with the thread winding off in the opposite direction, the machine will not embroider correctly. Installing the bobbin case a Insert the bobbin case into the hook. Insert the bobbin case while aligning the tab on the bobbin case with the notch in the hook, as shown in the illustration.
Winding the bobbin Place the thread spool on either the first or c second spool pin on the left side. Push the spool cap onto the spool pin as far as possible to secure the thread spool. Note • Use the included metal bobbin when winding the bobbin with the machine. • Circled numbers on the thread guide assembly indicate the threading path for winding the bobbin. Prepare the metal bobbin and the spool of bobbin thread. a 2 3 Turn the main power to ON.
EMBROIDERING TUTORIAL Pass the thread through thread guide hole e from front side to back. Wind the thread clockwise around the h bobbin 4 or 5 times, as shown in the illustration. 2 Pass the end of the thread through the guide i slit on the bobbin winder seat, and pull the thread. The cutter will cut the thread. 1 Thread guide hole Pass the thread around the pretension disc f as shown in the illustration. Make sure that the thread is correctly fed into the tension disc.
k Press . Cut the thread with the cutter and remove l the bobbin. The bobbin starts winding. The bobbin stops rotating when bobbin winding is completed. The bobbin winding switch will automatically return to its original position. Note • 1 Cutter Note changes to while the bobbin is winding. Press if you want to stop before the bobbin is fully wound. • Stay near the machine while winding the bobbin to make sure the bobbin thread is being wound correctly.
EMBROIDERING TUTORIAL 3. Selecting an Embroidery Pattern As an example, we will select the pattern shown at the right. In the pattern type selection screen, select a pattern category (type). Pattern type selection screen (For details on the keys and other information on the screen, refer to page 61.) In the pattern list screen, search for the desired pattern, and then touch the key for the pattern. Pattern list screen (For details on the keys and other information on the screen, refer to page 62.
Selecting an embroidery pattern a Touch c Touch the desired pattern. For this example, touch . to select the embroidery patterns. The selected pattern appears in the pattern display area. 1 2 The pattern list screen appears. 3 Touch (previous) or (next) until the b desired page is displayed. 2 3 4 4 1 • To select a pattern group other than the embroidery patterns, touch 1 Return key The pattern type selection screen appears.
EMBROIDERING TUTORIAL 4. Editing the Embroidery Pattern From this screen, the pattern can be edited. Pattern editing screen (For details on the keys and other information on the screen, refer to page 63.) 1 2 6 Continuing to the embroidering screen 7 a Press . 3 4 8 5 1 Shows the size of the embroidery pattern currently displayed in the pattern display area. The top value shows the height and the bottom value shows the width.
5. Specifying Embroidering Setting From this screen, the entire pattern can be edited and embroidering settings can be specified. In addition, the embroidering position can be checked and a pattern can be saved for later use. Embroidering screen (For details on the keys and other information on the screen, refer to page 65.) 4 5 1 Embroidery positioning marker The needle drop position is indicated with the LED pointer in the embroidering screen. Set the LED pointer to off or on in the settings screen.
EMBROIDERING TUTORIAL 6. Previewing the Image You can view an image of the completed pattern within the embroidery frame. Checking a preview image Display the preview image to check that the embroidery will be sewn as desired. a Touch . Touch or to select the type of b embroidery frame holder, and then select the embroidery frame you are going to use. Touch to display only the pattern (without the embroidery frame) so that it fills the screen.
7. Hooping the Fabric in the Embroidery Frame After selecting the pattern to be embroidered, check which embroidery frames can be used to sew the pattern. Select the appropriate frame, and hoop the fabric and stabilizer in the embroidery frame. (Refer to “Attaching Iron-On Stabilizer (Backing) to Fabric” on page 76 and “Hooping the Fabric” on page 77.) For precautions concerning the fabric, refer to page 26. Note • If the fabric is not taut, the pattern may be misaligned or the fabric may pucker.
EMBROIDERING TUTORIAL Securely tighten the screw, and then check Note • The embroidery frame indicators show all embroidery frame sizes in which the embroidery pattern can be sewn. Be sure to use an embroidery frame of the most suitable size. If the embroidery frame that is too large is used, the pattern may be misaligned or the fabric may pucker. (Refer to “Correctly Using the Embroidery Frames” on page 74.) b f that the fabric is taut.
8. Attaching the Embroidery Frame to the Machine After hooping the fabric in the embroidery frame, attach the frame to the embroidery machine. CAUTION • If the embroidery frame is not correctly attached, it may hit the presser foot and damage the machine, or cause injury to the user. • When attaching the embroidery frame, make sure that the “Start/Stop” button is lit in red. If the “Start/ Stop” button is flashing in green, the embroidery machine may start embroidering.
EMBROIDERING TUTORIAL Move the left arm to align the screw on the b right side with the mark for the embroidery frame to be installed, and then tighten the thumb screws. Hold the embroidery frame level, and then c simultaneously align both the left and right mounts with the embroidery frame holder clips. For this example, align with mark 3. 2 • The inner frame should be on top.
9. Checking the Embroidery Area Check the embroidery area to make sure that the embroidery will be embroidered in the desired location and will not be misaligned and that the embroidery frame will not hit the presser foot. If the embroidery frame is not correctly positioned, it moves to the correct position, and then the embroidering position is indicated. a Touch . The corners of the octagon showing the d embroidery area for the pattern are indicated by changing direction.
EMBROIDERING TUTORIAL 10. Upper Threading In addition to checking the thread colors, information such as stitch count, stitching time and various other editing options can be performed in the embroidering screen. 1 4 1 Shows the number of stitches, the embroidering time, and the number of thread color changes. 2 Use these keys to specify various editing settings. 3 To start the machine, touch this key to unlock the machine, and then press the “Start/Stop” button.
Upper threading Use embroidery thread to thread the needle bar. CAUTION • When threading the upper thread, carefully follow the instructions. If the upper threading is not performing correctly, the thread may break or become tangled, causing the needle to bend or break. Note • It is recommended that rayon or polyester embroidery thread be used (120 den/2, 135 dtex/2, 40 weight (in Americas and Europe), #50 (in Japan)).
EMBROIDERING TUTORIAL Place the thread spool on any spool pin a among the 4 positions. Push the spool cap onto the spool pin as far as possible to secure the thread spool. Pass the thread from the back to the front b through the hole in the thread guide just above the spool. 2 2 3 1 Spool cap 2 Thread spool 3 Spool pin • When using small spools of thread, be sure to place the included spool mat on the spool pin before placing the spool on the pin.
Wind the thread clockwise once around the e thread tension disc. Pass the thread along the slot to pass it g through the thread take-up lever hole from the right side. 1 Thread tension disc • Make sure that the thread is securely caught in the thread tension disc. 1 Pass around here. Pass the thread through the middle thread f guide under the guide plate from the left. 1 Thread take-up lever Drawing it down through the slot in the h thread guide, then through the hole in the cover.
EMBROIDERING TUTORIAL Use the included threader to pass the i thread through the needle bar thread guide. Threading the needle Use the automatic threading mechanism to thread the needle. a Press the “Automatic Threading” button. 2 1 Needle bar thread guide 2 Needle changing tool (Threader) The hook on the automatic threading mechanism passes through the eye of the needle.
Pull out about 150 mm of thread. Then, as b shown in the illustration, pass the thread Note under the fork of the automatic threading mechanism from the right, and then catch the thread with the hook that passes through the eye of the needle. • If the thread is not correctly passed through the groove in the thread cutter, the message “Wiper error” appears and the needle cannot be threaded. Be sure to securely pass the thread through the groove.
EMBROIDERING TUTORIAL ■ Using the spool net When using metallic thread or any other strong thread, place the included spool net over the spool before embroidering. If the spool net is too long, fold it once to match the size of the spool before placing it over the spool. It may be necessary to adjust thread tension when using the spool net. Tie the end of the thread on the new spool c with the end of the thread remaining from the previous color.
11. Starting Embroidering Now, the machine is ready to begin embroidering. When the machine starts embroidering, the presser foot is automatically lowered, and then at the end of stitching, the necessary thread trimming operations are performed. CAUTION • For safety reasons, the embroidery machine must not be left unattended while it is embroidering. • While the machine is in operation, pay special attention to the needle location.
EMBROIDERING TUTORIAL ■ Continuing embroidering To select a new pattern, touch . ■ Resume embroidering after the machine was turned off a Press the “Start/Stop” button. 2 The pattern type selection screen appears. Note • The embroidering speed can be changed, even while the pattern is being embroidered. (Refer to “Maximum Embroidering Speed Setting” on page 99.) Stopping embroidering The embroidery machine stops and the “Start/Stop” button lights up in red. • The thread is not trimmed.
d Set the main power switch to “”. The embroidery machine is turned off and the display and the “Start/Stop” button indicator go off. • Embroidering can resume after the embroidery machine is turned on again. Back up several stitches to overlap the stitching. For details, refer to “Resume Embroidering After Turning Off the Machine” on page 89. ■ If the thread breaks while embroidering If a problem occurs while embroidering, such as if the thread breaks, the machine stops automatically.
EMBROIDERING TUTORIAL 12. Checking the Thread Tension Check the embroidery to see if it was embroidered with the correct thread tension. If the thread tension is not adjusted correctly, the stitching may be uneven or there may be puckering in the fabric. The upper thread tension can be adjusted using the thread tension knob or the upper thread guide pretension knob.
13. Removing the Embroidery Frame and Fabric After embroidering is finished, remove the embroidery frame, and then remove the fabric from the frame. Removing the embroidery frame CAUTION • When removing the embroidery frame, make sure that the “Start/Stop” button is lit in red. If the “Start/Stop” button is flashing in green, the machine may start embroidering. If the machine accidentally starts operating, injuries may result.
EMBROIDERING TUTORIAL 14. Turning OFF the Machine After all embroidery is finished, turn off the machine. a Set the main power switch to “”. The embroidery machine is turned off and the display and the “Start/Stop” button indicator goes off. Memo • If the machine is turned off while it is embroidering, embroidering can continue when the machine is turned on again. (Refer to “Resume Embroidering After Turning Off the Machine” on page 89.
Screen Quick Reference Guide Descriptions of the keys and other information that appear in the screens are provided in the tables below. Key displays The appearances of the keys have the following meanings. 60 (Normal color display) : This key is not selected, but can be selected. (Dark-colored display) : This key is selected. (Gray display) : This key cannot be selected.
EMBROIDERING TUTORIAL Understanding the pattern type selection screen In this screen, select a pattern category (type). Display No. Function Page Key Name 2 7 5 3 6 8 8 7 Embroidery patterns stored in the machine memory key USB media keys 9 9 0 Computer (USB) key Display No.
Understanding the pattern list screen In this screen, select the pattern. Display No. 5 1 2 7 Previous page key 3 8 Next page key 4 9 Horizontal mirror image key 8 A 9 B 0 0 Set key Display No. Function Page Key Name 1 Pattern size 3 Pattern display area Shows the size of the embroidery pattern currently displayed in the pattern display area. The top value shows the height and the bottom value shows the width.
EMBROIDERING TUTORIAL Understanding the pattern editing screen In this screen, the pattern can be edited. Display No. 1 Function Page p. 136 Delete key Deletes the pattern. If touched, the pattern being edited is deleted. p. 119 Add key Adds a pattern. If touched, the pattern group selection screen appears. Displays an image of the pattern so that it can be previewed. p. 41 Shows the vertical distance that the pattern being edited is moved. p.
Display No. Function Page Key Name 9 Spacing key 0 Duplicate key 3 4 2 5 1 6 0 9 7 8 Display No. Function Page Key Name 1 Size key 2 Rotate key 3 Change thread color key 4 Border key 5 Horizontal mirror image key 6 Density key 7 Multi Color key 8 Array key 64 Changes the size of the pattern that is being edited. p. 122 Rotates the pattern that is being edited. p. 123 Changes the color of the pattern. p. 127 Makes and edits a repeating pattern. p.
EMBROIDERING TUTORIAL Understanding the embroidering screen From this screen, the total number of thread colors and the embroidering time can be checked, and the needle placement forward or backward can be done. Display No. 3 4 5 1 2 Function 6 7 7 8 Thread color sequence display 8 B Positioning keys A 0 9 C F G E J 9 D H Rotate all key I 0 Display No.
Display No. 3 4 5 1 2 Function Page Key Name 6 H Unlock key 7 Unlocks the machine so it can start embroidering within 10 seconds. When this key is touched, the “Start/Stop” button flashes in green. Return key Touch this key to quit embroidering and return to the embroidering edit screen. Memory key Save a pattern in the machine’s memory, USB media or a computer. I p. 54 8 B A J 0 9 C F G E J Memo D H I Display No.
EMBROIDERING TUTORIAL When You Have a Question, This May Help You TECHNICAL TERMS: ■ DST This is the extension of Tajima data file (*.dst) that is one of the data formats of embroidery patterns. Tajima data does not contain color information, therefore the embroidery machine automatically assigns colors when a Tajima (.dst) file is loaded. (Refer to “Colors of Tajima (.dst) embroidery data” on page 159.) ■ Wiper This is the mechanism for pulling the thread.
■ The frame came out from the carriage Make sure that the positioning pins are placed into the frame’s positioning slot and hole. (Refer to page 44.) To insure proper registration of pattern for embroidery, turning off the machine and turning it back on will allow the embroidery arm to reset it’s registration points.
EMBROIDERING TUTORIAL ■ Connecting the machine to the computer Using the included USB cable, the embroidery machine can be connected to your computer. 2 1 USB port for computer 2 USB cable connector Note • The connectors on the USB cable can only be inserted into a port in one direction. If it is difficult to insert the connector, do not insert it with force. Check the orientation of the connector.
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Chapter 3 OTHER BASIC PROCEDURES This chapter provides explanations on operations other than those described in Chapter 2, such as, changing the needles and changing thread spools. Changing the Needle ............................................... 72 Replacing the needle.................................................................72 Correctly Using the Embroidery Frames.................. 74 Embroidery frame types and applications .................................
Changing the Needle If the needle is bent or the tip of the needle is broken, replace the needle with a new one. Use the included Allen screw driver to replace the needle with one that is designed specifically for this machine and that passes the test described in “Checking the needle” on page 25. Replacing the needle a • Do not apply extreme force when loosening or tightening the needle set screw, otherwise the machine may be damaged. Turn off the embroidery machine.
OTHER BASIC PROCEDURES Hold the needle changing tool and press the end of the needle changing tool 1 in to extend the needlemounting clamp 2. Attach the clamp to the needle, and then release the pressed area to clamp the needle. To unclamp the needle, press 1 again. 1 End of the needle changing tool 2 Needle mounting clamp While holding the needle in place with your d left hand, tighten the needle set screw. 3 Use the Allen screw driver to turn the needle set screw clockwise.
Correctly Using the Embroidery Frames Various types of embroidery frames can be used with this machine to suit your project by changing the embroidery frame holders. In addition to the two included embroidery frames, there are many frames that can be used with this embroidery machine. (Refer to “Optional accessories” on page 17.) CAUTION • Only use embroidery frames of the sizes indicated in the screen, otherwise the embroidery frame may hit the presser foot, which may result in injuries.
OTHER BASIC PROCEDURES Embroidering area Embroidery type Reference Usage Compact frame (70/50/44/ Portrait orientation) Cap frame (optional) Embroidery frame holder e e 70: 41 mm (H) × 70 mm (W) 50: 50 mm (H) × 50 mm (W) 44: 38 mm (H) × 44 mm (W) Portrait orientation: 33 mm (H) × 75 mm (W) Refer to “Hooping the compact frame and attaching to the machine” on page 78. Use for embroidering small patterns or names on sleeves or pockets of pre-assembled products such as shirts, bags, and so on.
Attaching Iron-On Stabilizer (Backing) to Fabric In order to prevent shrinkage of the stitching or misaligned patterns, we recommend that iron-on stabilizer (backing) be used for embroidering. CAUTION • When embroidering on thin or stretch fabrics, fabrics with a coarse weave or fabrics that easily allow the stitching to shrink, be sure to use iron-on stabilizer (backing) for embroidering.
OTHER BASIC PROCEDURES Hooping the Fabric Hooping the fabric in the large embroidery frame a While stretching the fabric even more, d securely tighten the screw so that the fabric is taut. Loosen the screw on the outer frame. 1 Screw • After stretching the fabric, lightly tapping it should produce a drum-like sound. • Firmly clamp together the inner and outer frames so that their tops are even. Place the fabric with right side up on top of b the outer frame.
Hooping the compact frame and attaching to the machine Securely tighten the screw, and then check d that the fabric is taut. • Using the included screwdriver (large), firmly tighten the screw. Attach the embroidery frame holder e before using the compact frame. a Loosen the screw on the outer frame. 1 1 Screwdriver (large) Use both hands to grasp the frame hooped e with the item, and then attach it to 1 embroidery frame holder e.
OTHER BASIC PROCEDURES ■ Removing the compact frame While grasping the compact frame with both hands, lift up both springs with your fingers, and then pull off the compact frame toward you. Gently stretch the fabric, so that there are c no folds or wrinkles. Press the inner frame into the outer frame. d Remove the embroidery sheet. Note • Be careful not to pinch your fingers with the springs.
Large/small pieces of fabric This section provides information on embroidering fabric that is either much larger or much smaller than the embroidery frame. ■ Embroidering large pieces of fabric or heavy clothing ■ Embroidering the corner of fabric When embroidering the corner of a piece of fabric, use spray fabric adhesive to attach the corner of the fabric to stabilizer (backing), and then hoop the stabilizer (backing) in the embroidery frame.
OTHER BASIC PROCEDURES Embroidery Frame Position and Movement The following provides information concerning the embroidery frame when operating the embroidery machine. ■ Embroidery frames that cannot be used for embroidering As explained on page 42, the embroidery frame indicators at the top of the screen show the embroidery frames that can be used to embroider the currently selected pattern. Embroidery frames with an embroidering area smaller than the pattern cannot be used.
• The embroidery frame is replaced while the pattern editing screen or the embroidering screen is displayed, and then the key for checking the embroidering area, for moving the embroidery frame, or for starting embroidering is touched. The embroidery frame will move. Since the embroidery frame is moved to the correct position and paused, touch the desired key again.
OTHER BASIC PROCEDURES Changing the Embroidering Position When the embroidery machine is purchased, it was adjusted so that the beginning of the stitching was from the center of the pattern. Therefore, move the frame and adjust the embroidering position so that the center of the pattern aligns with the needle drop point at the embroidering position.
Memo Example: Original angle • With this operation, fine adjustments can be made to the angle; also, this operation is particularly useful when embroidering items, such as bags and tubular items, that have limitations to being hooped in the embroidery frame. Example: When embroidering a pillowcase Rotate the pattern 90 degrees to the left before embroidering.
OTHER BASIC PROCEDURES If the Thread Breaks or the Bobbin Thread Runs Out While Embroidering If the thread breaks or the bobbin thread runs out while embroidering, the machine will automatically stop. Since some stitches may be embroidered with only one thread, go back through the stitching to a point where stitches have already been embroidered before continuing embroidering. c Note • If the thread sensor is turned off, the machine does not stop until embroidering is finished.
If the bobbin thread breaks or runs out Touch , and then press the a thread trimming button. The upper thread is trimmed. • If the bobbin thread breaks or runs out, also trim the upper thread. Remove the stitches embroidered only with b the upper thread. Pull the trim end of the upper thread. • If the stitches cannot be cleanly removed, trim the thread with scissors. ■ If the bobbin thread ran out, replace the bobbin at this point in the procedure.
OTHER BASIC PROCEDURES Embroidering From the Beginning or Middle of the Pattern If you wish to restart embroidering from the beginning, for example, if trial embroidery was sewn and an incorrect thread tension was used or if the wrong thread color was used, restart the embroidering using the forward/backward stitch key. In addition, you can go forward or back through the stitching by thread color or by stitch to start stitching at any position of the pattern.
■ To select the stitch from where embroidering is to begin d Touch and to select a color in the thread color sequence, and then touch , , , , , , and to select the stitch. 6 7 8 9 1 2 3 4 0 A 5 B 1 Each touch of this key moves ten stitches back through the stitching. 2 Each touch of this key moves one stitch back through the stitching. 3 Each touch of this key moves one stitch forward through the stitching. 4 Each touch of this key moves ten stitches forward through the stitching.
OTHER BASIC PROCEDURES Resume Embroidering After Turning Off the Machine In either of the following cases, the remaining stitches of the embroidery are stored in the machine’s memory. • If the machine’s power switch is pressed to turn off after stopping embroidering. Cut the thread before the machine’s main power switch is turned off, otherwise the thread may be pulled or may catch when the carriage returns to its initial position after the machine is turned on again.
Touch two or three times to go back f two or three stitches. 1 1 Each touch of this key moves one stitch back through the stitching. • Check that the red pointer light indicates the needle drop point where stitches have already been done. g Touch . The embroidering screen appears again. Touch , and then press the h “Start/Stop” button to continue embroidering.
OTHER BASIC PROCEDURES Adjusting the Thread Tension The following procedure describes how to adjust the thread tension if the correct thread tension as described on page 57 was not used. After adjusting the tension of the bobbin thread, adjust the tension of the upper thread. Note • Be sure to check the tension of the bobbin thread each time that the bobbin is changed. Depending on the bobbin thread type and whether a prewound bobbin is used, the tension of the bobbin thread may differ.
Adjusting the tension of the upper thread When embroidering, the thread tension should be set so that the upper thread can slightly be seen on the wrong side of the fabric. a ■ Correct thread tension The pattern can be seen from the wrong side of the fabric. If the thread tension is not set correctly, the pattern will not finish well. The fabric may pucker or the thread may break. Turn the thread tension knob.
OTHER BASIC PROCEDURES ■ Upper thread is too loose The tension of the upper thread is too loose, resulting in a loose upper thread, loose thread locks or loops appearing on the right side of the fabric. 1 Right side 2 Wrong side Turn the knob in the direction of the arrow to increase the tension of the bobbin thread.
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Chapter 4 EMBROIDERING SETTINGS This chapter contains descriptions on the various embroidering settings, which make operation easier. Basting Embroidery ................................................. 96 Starting Position Settings ......................................... 97 Embroidering linked characters ................................................97 Maximum Embroidering Speed Setting.................... 99 Embroidery Color Management.............................
Basting Embroidery Before embroidering, basting stitches can be sewn along the outline of the pattern. This is useful for embroidering fabric that cannot have stabilizer material affixed with an iron or adhesive. By stitching stabilizer material to the fabric, shrinkage of the stitching or misaligned pattern can be minimized. d Note Touch to select the basting setting. • It is recommended to finish combining and editing the pattern before selecting the basting setting.
EMBROIDERING SETTINGS Starting Position Settings The machine can set the start point from the 9 points of the pattern. Those are upper-left corner, uppercenter, upper-right corner, center-left, center-center, center-right, lower-left corner, lower-center and lower-right corner. These settings can be used to repeatedly embroider a pattern along a diagonal. The starting position settings are specified from the embroidering settings screen.
i Note Touch . • To cancel the starting point setting and return the starting point to the center of the pattern, touch • Use . to select a different starting point for embroidering. Touch to return to the embroidering d screen. changes to while the starting point is set in the lower-left corner of the pattern. The needle bar is positioned in the lower-left corner of the pattern. The embroidery frame moves so that the needle is positioned correctly.
EMBROIDERING SETTINGS Maximum Embroidering Speed Setting The maximum embroidering speed can be set to one of seven levels at every 100 spm between 400 and 1000 spm. If the cap frame or the cylinder frame are used, the maximum embroidering speed can be set to one of five levels at every 50 spm between 400 and 600 spm.
Embroidery Color Management Uninterrupted embroidering (monochrome - using a single color) A selected pattern can be stitched out in one color instead of multicolor. The machine will hesitate but not stop between color steps, and then continue till the pattern is completed.
EMBROIDERING SETTINGS Thread Trimming Adjustment Using the automatic thread cutting function (End Color Trim) The automatic thread cutting function will cut the thread at the end of embroidering each color. This function is initially turned on. To turn this function off, touch and then . This function can be turned on or off during embroidering. • This setting returns to its default machine is turned off.
b Touch to turn off the thread trimming function. The key will display as . The machine will not trim the thread before moving to the next stitching. ■ Selecting the length of jump stitch not to trim When the thread trimming function is turned on, you can select the length of the jump stitch not to trim the thread. This function can be turned on or off during embroidering. Select a setting from 5 mm to 50 mm in 5 mm increments.
Chapter 5 SELECTING/EDITING/ SAVING PATTERNS This chapter provides details on selecting, editing and saving embroidery patterns. Using the Memory Function .................................. 104 ■ Saving the Custom Thread Table to USB media ......................133 ■ Recalling the Custom Thread Table data from USB media......134 Embroidery data precautions ..................................................104 Choosing a color from the custom thread table .....................
Using the Memory Function Embroidery data precautions Observe the following precautions when using embroidery data other than that created and saved in this machine. CAUTION • When using embroidery data other than our original patterns, the thread or needle may break when sewing with a stitch density that is too fine or when sewing three or more overlapping stitches. In that case, use one of our original data design systems to edit the embroidery data. ■ Types of embroidery data that can be used • Only .
SELECTING/EDITING/SAVING PATTERNS ■ Precautions on using the computer to create and save data • If the name of the embroidery data file/folder cannot be identified, for example, because the name contains special characters, the file/folder is not displayed. If this occurs, change the name of the file/folder. We recommend using the 26 letters of the alphabet (uppercase and lowercase), the numbers 0 through 9,”-”, and “_”. • Embroidery data larger than 200 mm (H) × 200 mm (W) cannot be used.
Selecting an Embroidery Pattern Various embroidery patterns are built into this machine. Other than the built-in patterns, various other patterns can be selected from embroidery cards (optional) and from the computer. Memo • Refer to page 112 about recalling the embroidery pattern from the embroidery cards (optional). General pattern selection The procedure for selecting a pattern differs depending on the type of pattern; however, the general procedure for selecting a pattern is described below.
SELECTING/EDITING/SAVING PATTERNS Embroidery patterns/ Decorative alphabet patterns Select the pattern category you want to a embroider. • If the wrong pattern was selected or you wish to select a different pattern, touch the desired pattern. d Touch . This confirms the pattern selection. The pattern editing screen appears. The types of embroidery patterns appear. b Select a type of pattern. Frame patterns a Touch 5 . The list of embroidery patterns appears.
From the upper tabs of the screen, select b the desired shape for the frame. Touch the desired frame shape. Alphabet patterns There are 20 built-in character fonts. Example: Entering “Lucky Color”. a Touch . The available frame patterns appear in the lower half of the screen. c Select a frame pattern. Touch the desired pattern. The font selection screen appears. b The selected pattern appears in the pattern display area.
SELECTING/EDITING/SAVING PATTERNS If the key for the character that you wish to c select is not displayed, touch the tab for the With the first character entered, touch e to change the size of the character. desired set of characters. 1 2 3 4 1 2 3 4 Uppercase letters Lowercase letters Numbers/symbols Accented characters The text input screen for the characters shown on the tab appears. to return • To change the character font, touch to the font selection screen. d Enter “L”.
g Touch to enter a line feed. h Touch and enter “C”. If the text is small and difficult to read on to check the text. j the screen, touch After checking the text, touch k return to the text input screen. to After entering all of the text as desired, . l touch This confirms the pattern selection. The pattern editing screen appears. i 110 Touch and enter “olor”.
SELECTING/EDITING/SAVING PATTERNS ■ Changing the text arrangement Touch to display the screen shown below. Touch the key for the desired text arrangement. After selecting the desired text arrangement, touch When the key displayed as the right. , text is aligned to to return to the text input screen. 1 2 3 7 4 5 8 6 1 2 3 4 5 6 7 Arranges the text on the inside of a wide curve. Arranges the text on the outside of a wide curve. Arranges the text on a straight line.
When connecting the USB card reader/writer to the machine’s USB port, be sure to secure the cable with the two hooks on the back panel. If the cable is not secured, the embroidery frame may catch on the cable while the frame is moving, causing the pattern to become misaligned. Embroidery cards (optional) ■ About embroidery cards (optional) • Use only embroidery cards manufactured for this machine. Using unauthorized cards may cause your machine to operate incorrectly.
SELECTING/EDITING/SAVING PATTERNS Touch the key of the USB port that the c embroidery card reader/USB card writer Touch when the pattern you want to a save is in the embroidering screen. module* is plugged into. The list of patterns on the embroidery card appears. Select the pattern as described on d pages 107 to 108. b * Touch Touch saving. .
Saving embroidery patterns to USB media c * Touch Touch saving. . to return to the original screen without When sending embroidery patterns from the machine to USB media, plug the USB media into the machine’s USB port. Memo • USB media is commercially available, but some USB media may not be usable with this machine. Please visit our website ( http://support.brother.com ) for more details.
SELECTING/EDITING/SAVING PATTERNS d * Touch . Touch saving. to return to the original screen without The pattern will be temporarily saved to “Removable Disk” under “Computer (My Computer)”. Select the pattern’s .phc file in “Removable e Disk” and copy the file to the computer. 1 USB port for computer 2 USB cable connector The “Removable Disk” icon will appear in “Computer (My Computer)” on the computer. Note • The connectors on the USB cable can only be inserted into a port in one direction.
Touch the key of the pattern you want to b retrieve. c * Touch Touch Touch b . . to delete the embroidery pattern. Embroidery patterns and a folder in a top folder are displayed. Touch when there is a subfolder to c sort two or more stitch patterns to USB media, the embroidery pattern in the subfolder is displayed. 2 1 The embroidering screen is displayed. Recalling from USB media You can recall a specific embroidery pattern from either direct USB media or a folder in the USB media.
SELECTING/EDITING/SAVING PATTERNS Touch the key of the pattern you want to d retrieve. * e * Touch Touch Touch media. Move/copy the pattern data to “Removable c Disk”. to return to the original screen. . to delete the pattern from the USB Pattern data in “Removable Disk” is written to the machine. Note • While data is being written, do not disconnect the USB cable. • Do not create folders within “Removable Disk”.
Touch the key of the pattern you want to e recall. f * Touch Touch . to delete the pattern from the computer. The Embroidery Edit screen is displayed.
SELECTING/EDITING/SAVING PATTERNS Editing the Embroidery Pattern (Pattern Editing Screen) The patterns can be edited from the pattern editing screen and the embroidering screen. Individual patterns can be edited with the pattern editing screen, and the entire pattern can be edited within the embroidering screen. The results of editing the pattern can be seen in the pattern display area. Combining patterns b Select an embroidery pattern. Select the pattern to be added as described on page 106 to 117.
Selecting the pattern to be edited If multiple patterns are selected, you can choose which pattern will be edited. a Touch or . The pattern that will be edited is the pattern enclosed by the red frame. Displaying the enlarged pattern image When selecting the small pattern, display the enlarged pattern image to check in detail. a Touch . Continue touching and until the red frame is around the pattern that you wish to edit.
SELECTING/EDITING/SAVING PATTERNS Moving a pattern Memo Determine where in the embroidery frame the pattern will be embroidered. If multiple patterns are combined, move each pattern to lay out the pattern. • The arrow keys in the embroidering screen are used to move the frame to select the embroidering position. Flipping a pattern horizontally Touch the key for the direction where you a wish to move the pattern. a Touch so that it changes to .
Changing the size of a pattern a Touch Touch the keys to adjust the pattern to the b desired size. Each touch of a key slightly enlarges or reduces the pattern. . 1 2 The screen shown below appears. 6 1 2 7 3 8 4 9 5 The size of the pattern is displayed after a key is touched to change it. 1 Vertical length 2 Horizontal width • The size that the pattern can be enlarged depending on the pattern or character.
SELECTING/EDITING/SAVING PATTERNS Touch the keys to adjust the pattern to the b desired angle. Rotating a pattern Each touch of a key rotates the pattern. The pattern can be rotated between 1 and 359 degrees either clockwise or counterclockwise. a Touch . 1 1 Shows the angle of the pattern after a key is touched to change it. • To return the pattern to its original angle, touch . The screen shown below appears. If necessary, touch the arrow keys to adjust c the position of the pattern.
Changing the text arrangement of a character Characters can be arranged on a horizontal line, on a slant or on an arc. a Touch . If necessary, touch the arrow keys to adjust d the position of the pattern. For more details, refer to “Moving a pattern” on page 121. e After making the desired changes, touch . The pattern editing screen appears again. Memo • The text arrangement specified when the character was selected on page 111 can be changed at this point.
SELECTING/EDITING/SAVING PATTERNS Touch the keys to adjust the characters to b the desired spacing. c Each touch of a key slightly increases or decreases the character spacing. • To return the characters to their original spacing, touch Use to select where the pattern is to be separated, and then touch to separate it. For this example, the pattern will be separated between “T” and “a”. . If necessary, touch the arrow keys to adjust c the position of the pattern.
Changing the thread density (only for some character and frame patterns) The thread density for some character and frame patterns can be changed. A setting between 80% and 120% in 5% increments can be specified. a Touch . c After making the desired changes, touch . The pattern editing screen appears again. Specifying multi-color text The alphabet pattern characters selected on page 108 are set to black.
SELECTING/EDITING/SAVING PATTERNS Changing the colors of the pattern 1 The colors of the pattern can be changed and previewed on the screen. By changing the colors of the pattern, the same pattern can be viewed in various ways. If your thread colors are registered in a color thread table and if you used the table for changing color, the thread spools can be assigned with the thread colors that you have.
Touch , , and to select the new c color from the color palette. Designing repeated patterns ■ Embroidering repeated patterns Using the border function, you can create repeated patterns. You can also adjust the spacing of the patterns within a repeated pattern stitch. a 1 2 1 Displays the name of the selected thread color 2 The color that appears enlarged is the color that is selected. In the pattern display area, the color of the selected part of the pattern is changed. d Touch .
SELECTING/EDITING/SAVING PATTERNS Select the direction in which the pattern b will be repeated. d Adjust the spacing of the repeated pattern. • To widen spacing, touch • To tighten spacing, touch . . 1 3 5 1 1 Touch to change a repeated pattern back to one single pattern. Memo • You can only adjust the spacing of patterns included in the red frame. Complete repeated patterns by repeating e steps through .
■ Repeating one element of a repeated pattern c Touch . By using the Cut function, you can select one element of a repeated pattern and repeat only that single element. This function allows you to design complex repeated patterns. Choose the direction in which the repeated a pattern will be cut. • Touch to cut horizontally. • Touch to cut vertically. The repeated pattern will be divided into separate elements. d Touch Use e repeat. .
SELECTING/EDITING/SAVING PATTERNS g After making the desired changes, touch . c Touch sewn. to select the thread mark to be The pattern editing screen appears again. Note • Once you have cut a repeated pattern into separate elements, you cannot return to the original repeated pattern. • Each element can be edited separately in the edit screen. Refer to “Selecting the pattern to be edited” on page 120.
Creating a custom thread table Use to select one of the thread c brands in the machine. You can create a custom thread table containing the thread colors that you most often use. You can select thread colors from the machine’s extensive list of thread colors from nine different thread brands. You can select any color and move the color to your custom thread table. Note • Some machines may already have an additional 300 Robison-Anton thread colors contained in the custom thread table.
SELECTING/EDITING/SAVING PATTERNS Repeat the previous steps until all desired e thread colors are specified. Note • If is not touched, the thread color number will not be changed. Repeat the previous steps until all desired f thread colors are specified. • To delete a specified color from the palette, touch . • To delete all the specified color from the palette, press . g Touch to return to the original screen. Note • To delete a specified color from the palette, touch .
Insert the USB media into the USB port on c the machine. 1 USB port 2 USB media d Press Insert the USB media containing the custom a thread table data into the USB port. 1 USB port 2 USB media . The “Saving…” screen is displayed. When the data is saved, the display returns to the original screen automatically. b Press c Press and then press . . Note • Do not insert or remove USB media while “Saving…” screen is displayed. You will lose some or all of the data you are saving.
SELECTING/EDITING/SAVING PATTERNS Choosing a color from the custom thread table You can select a color from the up to 300 thread colors you have set in the custom thread table. a Touch The custom thread (300 embroidery threads) table screen will appear. Touch • Use and to scroll through the custom thread table. • Touch . to choose a new color d from the custom thread table. to return to the original color.
Duplicating a pattern a Touch . The duplicate is positioned over the original pattern. Deleting a pattern a Touch . The screen shown below appears. b Touch . 1 The pattern is deleted. • To quit deleting the pattern, touch . 1 Duplicated pattern Note Note • If multiple patterns are displayed in the screen, only the pattern selected using and is duplicated. • Move and edit each duplicated pattern individually.
SELECTING/EDITING/SAVING PATTERNS Editing the Embroidery Pattern (Embroidering Screen) In the embroidering screen, a single pattern can be edited if patterns were not combined or an entire combined pattern can be edited as a single pattern. In addition, the arrow keys can be used to move the pattern in the pattern editing screen or move the embroidery frame in the embroidering screen. Touching these keys moves the embroidery frame. Rotating the entire pattern The entire pattern can be rotated. a Touch .
Editing a Combined Pattern In this section, we will combine text with floral alphabet pattern, which we will then edit. Example) a Touch . d To select the pattern, touch . → The pattern editing screen appears. e b Touch Touch . . → The pattern type selection screen appears again. c Select . → This pattern will be positioned at the center of the embroidery area.
SELECTING/EDITING/SAVING PATTERNS f Touch g Touch . i Type “Luck”. After touching “L”, touch the tab for lowercase letters to display the lowercase letters input screen, and then touch “u”, “c”, then “k”. . → The selected letters appear under the previously typed letterns. • To change the text alignment, touch . j After selecting the characters, touch . → The pattern editing screen appears. Touch / / and adjust the position of k the letters so that they are well balanced.
Touch , and then touch m preview the pattern. • Touch n to to return to the previous screen. After finishing all editing, touch . The embroidering screen appears. • To return to the pattern editing screen and continue editing the pattern, touch 140 .
Chapter 6 BASIC SETTINGS AND HELP FEATURE This chapter contains descriptions on the use of the settings keys and the machines operation guide keys, introduced on page 30. Details on changing the basic embroidery machine settings and viewing operations on the LCD will be provided. Using the Settings Key ........................................... 142 Understanding the settings screen ..........................................142 ■ ■ ■ ■ Page 1 .............................................................
Using the Settings Key Touch (settings key) to change many of the basic embroidery machine settings. Understanding the settings screen There are four pages in the settings screen. Touch and in the lower-center of the screen until the desired page is displayed. The key appears on all pages. ■ Page 2 7 8 ■ Page 1 2 3 4 5 1 6 1 Touch to save the current settings screen image to USB media (Refer to page 144).
BASIC SETTINGS AND HELP FEATURE ■ Page 3 ■ Page 4 9 D 0 E F A B G C H I J 9 Upper and Bobbin Thread Sensor Set “Upper and Bobbin Thread Sensor” to either “ON” or “OFF”. (Refer to page 146.) 0 Machine Speaker Volume The volume of operation sounds and alarm sounds can be adjusted. (Refer to page 15 or 147.) A Select to save the machine power by setting the “Eco Mode” or the “Shutoff Support Mode” (Refer to page 148).
Saving a settings screen image to USB media An image of the settings screen can be saved as a BMP file. A maximum of 100 images can be saved on a single USB media at one time. Changing the display guides The guides in the pattern display area can be set for the attached embroidery frame. The guide settings can be specified from page 1 of the settings screen. This function is available in all pages of settings screen. Insert the USB media into the USB port on a the right side of the machine.
BASIC SETTINGS AND HELP FEATURE Changing the thread color information ■ Sample displays Thread color number (#123) Embroidery (Polyester) Country (Cotton*) Madeira Poly (Polyester) Madeira Rayon (Rayon) Sulky (Rayon) Robison-Anton (Polyester) You can display the name of the thread colors, embroidery thread number or the embroidery time. When the embroidery machine is purchased, the thread color number (#123) is selected.
Changing the units of measurements The units of measurements can be set to millimeters or inches. When the embroidery machine is purchased, “mm” is selected. The measurement units setting can be specified from page 1 of the settings screen. Touch and to select the desired a measurement units. The desired units are displayed. Changing the background colors of the embroidery patterns or thumbnails The background colors of the pattern display area and pattern thumbnails.
BASIC SETTINGS AND HELP FEATURE Specifying the thumbnail size Touch a setting. or to select the desired You can set whether the thumbnails for selecting an embroidery pattern are displayed in normal size or large size. Large size is 1.5 times the normal size. When the embroidery machine is purchased, normal size is selected. The thumbnail size setting can be specified from page 2 of the settings screen. Touch and a thumbnail size. to select the desired Note • Normally, set thread sensor to “ON”.
Selecting the “Eco Mode” or “Shutoff Support Mode” You can save the machine power by setting the eco mode or the shutoff support mode. If you leave the machine without using for a specified period of time, the machine enters in one of these modes. “Eco Mode”; Machine will enter a sleep mode. Touch the screen or “Start/Stop” button to continue embroidering. “Shutoff Support Mode”; Machine will turn off after set period of time. Turn machine off and then back on to restart embroidering.
BASIC SETTINGS AND HELP FEATURE Turning “ON” or “OFF” the light You can turn on or off the machine light. When the machine is purchased, “ON” is selected. The light can be specified from page 4 of the settings screen. Touch a setting. or to select the desired Setting the LED pointer You can set the “LED pointer” to “ON” or “OFF”. The LED pointer shows the needle drop position in the embroidering screen when “ON” is selected. When “OFF” is selected, the LED pointer is lit off in any screen.
Using the Machine Operations Guide Key This machine contains information based on the contents of the Operation Manual, such as basic machine operations. Touch (machine operations guide key), and then select from the four topics that appear to display the available information. ■ Contents of Categories Principal Parts Displays and explains principal parts of the machine and their functions. Maintenance Instruction for maintaining your machine.
BASIC SETTINGS AND HELP FEATURE c Touch . The procedure for threading the upper thread appears. d Read the instruction. * Press to view the next page. * Press to view the previous page. e Touch to return to the original screen.
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Chapter 7 APPENDIX This chapter provides descriptions of techniques for sewing applications, pointers for creating beautiful embroidery, and details on maintenance procedures and corrective measures that should be taken when a problem occurs. Appliqué Sewing.................................................... 154 Sewing appliqué patterns ........................................................154 ■ Procedure for sewing appliqués .............................................
Appliqué Sewing This section describes the procedure for sewing appliqués. Remove the appliqué fabric from the c embroidery frame, and then carefully cut Sewing appliqué patterns along the embroidered cutline. Some of the built-in embroidery patterns can be used for sewing appliqués. Follow the procedures described below to sew appliqués using the patterns with “APPLIQUE MATERIAL”, “APPLIQUE POSITION” or “APPLIQUE” in the region display at the top of the thread color sequence display.
APPENDIX After attaching the appliqué piece, f embroider an “APPLIQUE” pattern. The Embroider the same pattern on the base b fabric. appliqué is finished. • Depending on the pattern, an “APPLIQUE” pattern may not be available. In this case, embroider the appliqué using thread in the color of a part of the embroidery. g Finish embroidering.
Using a frame pattern to create appliqués (2) There is another way of embroidering appliqués. With this method, there is no need to change the fabric in the embroidery frame. The appliqué can be created by embroidering two frame patterns of the same size and shape—one with straight stitches and the other with satin stitches. • Be sure to stop the machine before the cross at the center is embroidered.
APPENDIX Embroidering Split Embroidery Patterns Split embroidery patterns created with PE-DESIGN Ver.7 or later, or PE-DESIGN NEXT can be embroidered. With split embroidery patterns, embroidery designs larger than the embroidery hoop are divided into multiple sections, which combine to create a single pattern after each section is embroidered. b * * Select section to be embroidered. Select the sections in alphabetical order. A maximum of 9 sections can be displayed in one page.
Memo • The pattern can be rotated 90° to either the left or right when e Touch is touched. . Touch f embroidery machine. to unlock the Touch the “Start/Stop” button to embroider g the pattern section. When embroidering is finished, the h following screen appears. Touch . A screen appears so that a section of the split embroidery pattern can be selected. Repeat steps through to embroider the i remaining sections of the pattern.
APPENDIX Helpful Tips for the Operation of the Machine This section provides descriptions to operations useful in the operation of this machine. Color thread table Thread color display using a custom thread Additional explanations of the machine’s built-in color thread table and the custom thread table are provided below. Normally, the thread colors in the thread color sequence display and in the pattern display area are displayed in the colors of the machine’s builtin color thread table.
Creating Beautiful Embroidery The various precautions concerning the thread, embroidery frames and stabilizers (backings) that must be observed in order to create beautiful embroidery are described below. Threads Embroidery thread can be costly, therefore caring for it should be a priority. No matter how well a thread is manufactured, it must be appropriately stored if it is to sew properly.
APPENDIX Stabilizers (backing) Backing and topping serve to stabilize and support the product being embroidered so the stitches can be sewn with the least amount of interference or instability. They serve as stabilizers for your embroidery work. Without the proper type of stabilizer, the fabric may move too much within the embroidery frame causing poor alignment of the embroidery.
Hooping techniques “Use the right tool for the right job” is a statement many of us have heard throughout the years. This statement holds true even in the embroidery industry. The wrong size or type of embroidery frame may result in poor pattern alignment during sewing or damage the product altogether. You can take a perfectly created design and ruin the final results by simply not using the correct frame size, type or technique designed for its application.
APPENDIX Fabric/stabilizer compatibility chart Fabric/ Garment No. of Backing Pieces No. of Topping Pieces Comments 1 water-soluble Increase density and/or satin stitch width. Fine details and small lettering tend to get caught in the terry loops. Satin jacket Heavy lining: None Light or no lining: 1 tear-away None If garment slips in frame, causing alignment problems, wrap inner frame with masking tape or fabric bias tape.
Maintenance Simple embroidery machine maintenance operations are described below. Always keep the machine clean, otherwise malfunctions may occur. Cleaning the LCD Open the hook cover, and remove the b bobbin case. (Refer to page 32.) If the surface of the LCD is dirty, lightly wipe it with a soft dry cloth. Do not use organic cleansers or detergents. Cleaning the machine surface If the surface of the machine is slightly dirty, wipe it with a soft dry cloth.
APPENDIX Cleaning around the needle plate b Remove the needle plate. With an offset screwdriver, loosen the screws, and then remove the needle plate. If lint and dust collect around the moving knife, the fixed knife or the thread retaining plate, the thread may not be cut correctly and the error message may appear, or various parts of the machine may be damaged. Make sure to clean around the needle plate once a month. Use on offset screwdriver and the included cleaning brush.
Cleaning the bobbin case Use the included cleaning brush to remove c any lint and dust from inside the bobbin case. Thread wax and dust easily collect around the hole in the tension-adjusting spring on the bobbin case, resulting in an incorrect thread tension. Therefore, it should be cleaned each time when the bobbin is changed. Use a piece of paper with the thickness of a business card. Open the hook cover, remove the bobbin a case, and then remove the bobbin. (Refer to page 32.
APPENDIX c Reassembling the tension unit. Note • When reassembling the tension unit, be sure not to install the tension disc upsidedown. There is a magnet on the bottom. Bottom 1 Thread guide plate Top ■ Disassembling and cleaning the tension unit To remove tension dial, turn dial a counterclockwise as shown on illustration. 1 Magnet • When reassembling the tension unit, be careful not to lose any parts or install any parts in an incorrect order.
Oiling the machine Rotate the handwheel to a position () on c the machine. In order to extend the life of the embroidery machine’s parts and keep the machine operating correctly, be sure to oil the machine before the first time that it is used. If too little oil was applied to the race, an error message may appear. Afterward, put a drop of oil onto the hook once a day before use, and put a drop of oil to the lower needle bar felt washer every 40 to 50 hours of machine use.
APPENDIX ■ Oiling the needle bar Put one drop of oil on the lower needle bar felt washer. About the maintenance message Once this message appears, it is recommended to take your machine to an authorized Brother dealer for a regular maintenance check. Although this message will disappear and the machine will continue to function once you touch , the message will display several more times until the appropriate maintenance is performed. 1 Apply oil here. • Too much oil may drip onto sewing project.
Troubleshooting Troubleshooting If the machine does not operate correctly, check for the following points/issues before requesting service. If the suggested remedy does not correct the problem, contact your authorized Brother dealer. Symptom The embroidery machine does not operate. Probable Cause The machine is not turned on. The machine has not been unlocked. The “Start/Stop” button was not pressed. The needle is not installed correctly. The needle set screw is loose. The needle is bent or blunt.
APPENDIX Symptom Probable Cause The needle hits/touches the needle plate. Remedy Replace or consult your nearest authorized Brother dealer. 1 Needle 2 Hole in needle plate 3 Needle hits hole The presser foot is set too high and not correctly positioned. The needle hits/touches the presser foot. Sliding surface on hook race is not smooth. There are scratches or burrs on it. Reference Page p. 72 Consult your nearest authorized Brother dealer. The needle breaks.
Symptom Probable Cause The area around the hole in the needle plate is damaged. Remedy Reference Page Replace the needle plate or consult your nearest authorized Brother dealer. 1 Scratches/Burrs The needle is touching the needle plate. Consult your nearest authorized Brother dealer. The upper thread breaks. 1 Needle 2 Needle plate hole 3 Needle touching hole The presser foot is set too high and not correctly positioned. The needle hits/touches the presser foot.
APPENDIX Symptom Probable Cause The bobbin thread is not wound correctly. The upper thread breaks. The automatic threading mechanism is broken. Adhesive is attached to the needle. The fabric is not taut. The thread quality is poor. The bobbin thread breaks. Stitches are skipped. The thread density of the embroidery data is too fine. Three or more overlapping stitches are being sewn. The bobbin thread is not correctly threaded. The bobbin is scratched or does not rotate smoothly. The thread is tangled.
Symptom Probable Cause The carriage moved while removing embroidery frame. The embroidery pattern is misaligned. The embroidery frame is too large for the size of the embroidery. The embroidery frame is not correctly attached to the carriage. The pattern was not digitized correctly. Stabilizer is incorrectly attached, for example, it is smaller than the embroidery frame. The upper thread tension is low. There are loops in the upper thread.
APPENDIX Symptom The needle threader cannot be used. The thread tension is incorrect. The upper thread does not reach the bobbin thread when embroidering begins. Although the thread is not broken, a broken thread error occurs and the machine stops. There are needle cuts or holes in the garment. Probable Cause The needle is not installed correctly. Recommended needles are not used on this machine. The hook on the automatic threading mechanism is bent. Needle is turned, bent or the point is dull.
Symptom Nothing happens, even if the LCD display is pressed. The LCD screen is fogged up. LED pointer does not indicate the position correctly. Probable Cause The screen has been locked. Condensation has formed on the LCD screen. With thick or elastic fabric, the position will be misaligned only at raised parts in the fabric. With fabric having a very uneven surface, the position is not correctly aligned. Remedy Reference Page Touch to unlock the screen. After a while, the cloudiness will disappear. p.
APPENDIX Error messages If the “Start/Stop” button is pressed while the machine is not correctly set up or if an incorrect operation is performed, the machine stops and informs you of the error with a buzzer and an error message. If an error message appears, correct the problem according to the instructions in the message. To close the message, touch or perform the correct operation, then touch appears again, consult your nearest authorized Brother dealer. . If the message Some malfunction occurred.
The patterns you are editing take up too You can start embroidering only when much memory, or you are editing too you go to the embroidering screen, and many patterns for the memory. then touch key. The automatic threading mechanism did not operate correctly. Remove the thread entangled in the automatic threading mechanism, and then touch Another operation was performed while the automatic threading mechanism was threading the needle.
APPENDIX The selected pattern is going to be deleted because was touched. The machine was turned off while sewing, then turned on again. was touched while thread colors were being changed. Touch to return the machine to the condition (pattern position and number of stitches) when it was turned off. Follow the procedure described in “Resume Embroidering After Turning Off the Machine” on page 89 to align the needle position and sew the remainder of the pattern.
The motor has locked up due to tangled thread or for other reasons related to thread delivery. If the thread is entangled in the bobbin case, clean the race, and then oil it. (Refer to page 166 and 169.) The USB media is write-protected. Cancel the write protection. The USB media is write-protected. Touch protection. , and cancel the write You tried to select a pattern after the You tried to save a copyright-protected USB media in which the pattern is saved pattern to USB media or a computer.
APPENDIX This message appears when you try to retrieve a pattern that cannot be used with this machine. A large-size (split) embroidery pattern was selected to be combined with another embroidery pattern. This pattern can not be combined. You tried to use incompatible media. This message is displayed when you try to use incompatible USB media. For a list of compatible USB media, visit “ http://support.brother.com ”. The USB media is transmitting. Dust may have accumulated within the moving cutter.
If the machine does not respond when a key is pressed After making the necessary touch panel c adjustment, “SUCCESS” will show on the screen. Note If nothing happens when a key on the screen is touched (no key can be selected or the keys are misaligned), adjust the touch panel as described below. Touch anywhere inside the touch panel, a and turn the machine off, then on again. • Continue touching the touch panel until the screen shown below appears. • The “Start/Stop” button is red.
APPENDIX Specifications Embroidery machine specifications Item * Specification Weight 31 kg Machine size 511 (W) × 587 (D) × 747 (H) mm Embroidering speed Speed range / Max.: 1,000 spm, Min.
Upgrading Your Machine’s Software You can use USB media or a computer to download upgrade software for your embroidering machine. When an upgrade program is available on “ http://support.brother.com ”, please download the files following the instructions on the website and steps below. Note • When using USB media to upgrade the software, check that no data other than the upgrade file is saved on the USB media being used for this upgrade.
APPENDIX Note d Copy the upgrade file to “Removable Disk”. e Touch • If an error occurs, a red text error message will appear. When the load is performed successfully, following message will appear. Remove the USB media, and turn the e machine off and on again. . Upgrade procedure using computer For computers and operating systems, see “Precautions on using the computer to create and save data” on page 105. The upgrade file is loaded.
Index A Accessories .................................................................................. 16 Add key ............................................................................. 63, 119 Adjusting angle ........................................................................................ 83 edited patterns ....................................................................... 121 legs ..........................................................................................
APPENDIX H Handwheel ................................................................................ Headwear .................................................................................. Hook ......................................................................................... Hooping ..................................................................... 42, 77, Horizontal mirror image key ....................................... 62, 64, 168 163 164 162 121 I Included accessories ................
U Uninterrupted embroidering (one color) ............................. 65, 100 Units of measurements ............................................................... 146 Unlock key .......................................................................... 54, 66 Upgrading machine’s software ................................................... 184 computer ............................................................................... 185 USB media ..............................................................
APPENDIX 7 189
Please visit us at http://support.brother.com/ where you can get product support and answers to frequently asked questions (FAQs).
