Absolute COLOR® • Absolute BLACK® • Unidrums® • Unirollers® • Uniparts® • Unicoatings® BROTHER™ HL 1240 • 1650 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS BROTHER® HL 1650 LASER PRINTER TN 430 TONER CARTRIDGE w w w. u n i n e t i m a g i n g . c o m / t e c h n i c a l . a s p 11124 Washington Blvd., Culver City, California USA 90232 • Ph +1 310 280 9620 • Fx +1 310 280 0533 • techsupport2@uninetimaging.com © 2007 UniNet Imaging Inc. All Trademark names are property of their respective owners.
BROTHER HL 1240 PRINTER SPECIFICATIONS Released in 1999 the Brother the multi-platform HL1240, HL1250 and HL1270N possesses printing speed of up to 12 ppm, true output of 600 x 600 dpi and first page printing in 14 seconds. When compared to its predecessors, the printers HL1040 and HL1050, the new HL1200 series offers no engine changes except a slightly small footprint, stylish design and some modifications to the paper trays setup, paper handling capacity and two options of toner cartridges.
UNINET IMAGING INC. • BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS 1. With the use of small flat blade screwdriver, slightly pry up the white plastic alignment hub located from the non-gear side of the developer roller and remove it. 2. NOTE: Be aware of the pressure spring behind the white plastic hub and do not lose it. NOTES 3.
UNINET INC.INC. • BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING UNINETIMAGING IMAGING • BROTHER 1240/1650 • DISASSEMBLING THE TONER INSTRUCTIONS CARTRIDGE 4. With a small flat blade screwdriver, pry the bearing cap off the developer roller axle and the fixing post. 5. Move to the other side of the cartridge and above the white plastic hub on the gear side, locate the clip that holds the developer roller cap-bearing.
UNINET INC.INC. • BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING UNINETIMAGING IMAGING • BROTHER 1240/1650 • DISASSEMBLING THE TONER INSTRUCTIONS CARTRIDGE 7. Lift the developer roller from the hopper. NOTE: Clean the roller using a clean lint free cloth. DO NOT USE any solvent or chemicals on the developer roller. 8. Remove the fill plug from the hopper. 9. Discharge any toner from the toner hopper. Use dry compressed air or a vacuum to THOROUGHLY clean out the toner hopper.
UNINET IMAGING INC.INC. •INC. BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET IMAGING IMAGING • • BROTHER BROTHER 1240/1650 1240/1650 • • DISASSEMBLING ASSEMBLING THE THETONER TONERCARTRIDGE CARTRIDGE 10. Reassemble cartridge in reverse order. 11. Recap the hopper securely. Fill cartridge with the adequate load of new toner for 3000 pages in the TN-430 (110 grams) or 6000 pages in the TN-460 (210 grams). NOTES 12.
UNINET IMAGING INC.INC. •INC. BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET IMAGING IMAGING • • BROTHER BROTHER 1240/1650 1240/1650 • • DISASSEMBLING ASSEMBLING THE THETONER TONERCARTRIDGE CARTRIDGE 1 OPC CARTRIDGE 3 2 13. With a medium size Phillips screwdriver remove the screws securing the corona wire assembly.
UNINET IMAGING INC.INC. •INC. BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET UNINET IMAGING IMAGING IMAGING INC. ••• BROTHER BROTHER BROTHER 1240/1650 1240/1650 1240/1650 ••• DISASSEMBLING DISASSEMBLING ASSEMBLING THE THE THETONER TONER OPC CARTRIDGE CARTRIDGE CARTRIDGE 1 2 16. Finish with a dry lint-free cloth. 17. With a Phillips screwdriver remove the screws holding the drum cleaning assembly.
UNINET IMAGING INC.INC. •INC. BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET UNINET IMAGING IMAGING IMAGING INC. ••• BROTHER BROTHER BROTHER 1240/1650 1240/1650 1240/1650 ••• DISASSEMBLING DISASSEMBLING ASSEMBLING THE THE THETONER TONER OPC CARTRIDGE CARTRIDGE CARTRIDGE 20. Pull axle out using a pair of needle-nose pliers. 21. Slide the axle away from the cartridge as shown. 22.
UNINET IMAGING INC.INC. •INC. BROTHER HL 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET UNINET IMAGING IMAGING IMAGING INC. ••• BROTHER BROTHER BROTHER 1240/1650 1240/1650 1240/1650 ••• DISASSEMBLING DISASSEMBLING ASSEMBLING THE THE THETONER TONER OPC CARTRIDGE CARTRIDGE CARTRIDGE 24. NOTE: There is also a plastic stabilizer bearing for the axle located on the same side of the clutch gear which must be secured. 25.
UNINET IMAGING INC.INC. •INC. BROTHER HLBROTHER 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET UNINET IMAGING IMAGING IMAGING INC. • ••BROTHER BROTHER 1240/1650 1240/1650 1240/1650 • ••DISASSEMBLING ASSEMBLING ASSEMBLING THE THE THETONER OPC TONERCARTRIDGE CARTRIDGE CARTRIDGE 26. Replace the transfer roller together with its saddles and the helical gear. 27. Replace the OPC drum by mounting the clutch and spring on the right side and engage the drive gear on the left.
UNINET IMAGING INC.INC. •INC. BROTHER HLBROTHER 1240/165 (TN 430/460) CARTRIDGE REMANUFACTURING INSTRUCTIONS UNINET UNINET UNINET IMAGING IMAGING IMAGING INC. • ••BROTHER BROTHER 1240/1650 1240/1650 1240/1650 • ••DISASSEMBLING ASSEMBLING ASSEMBLING THE THE THETONER OPC TONERCARTRIDGE CARTRIDGE CARTRIDGE 30. With a Tester check the electrical continuity between the contact of the assembly and the drum shaft. 31.