Owner's Manual
Troubleshooting  191
7
The needle 
breaks.
The area around the embroidery 
foot hole is damaged.
1 Scratches or Burrs
Replace the presser foot.
Consult your nearest authorized 
dealer.
Sliding surface on hook race is 
not smooth. There are scratches 
or burrs on it.
1 Hook race area
Consult your nearest authorized 
dealer.
The hook is not correctly 
installed.
Consult your nearest authorized 
dealer.
The hook stopper is not 
correctly installed, the hook is 
making a complete rotation.
Consult your nearest authorized 
dealer.
The upper thread is not threaded 
correctly.
The upper thread is catching 
somewhere.
Pull the upper thread by hand 
from below the presser foot, and 
check that the thread moves 
smoothly. If the thread does not 
move, it is not threaded 
correctly. Thread the upper 
thread correctly. Make sure the 
thread is caught by the needle 
bar thread guide.
p.35-38
The upper thread tension is set 
too high. It does not run.
Decrease the upper thread 
tension and make sure tension 
disc rotate when pulling on 
thread.
p.84
A bobbin designed specifically 
for this machine is not used.
Use the correct bobbin. p.15
The needle and the hook are not 
correctly passing each other.
Hook timing may be OFF. 
Consult your nearest authorized 
dealer.
There is backlash play (forward/
backward) in the needle bar 
case.
Consult your nearest authorized 
dealer.
The thread density of the 
embroidery data is too fine.
Three or more overlapping 
stitches are being sewn.
Using a data design system, 
correct the thread density and 
overstitching settings in the 
embroidery data.
p.98
Symptom Probable Cause Remedy Reference Page
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Sapphire.book Page 191 Friday, August 1, 2003 9:12 AM










