Service manual
Table Of Contents
- HL-2140/2150N/2170W SERVICE MANUAL
- PREFACE
- TABLE OF CONTENTS
- REGULATION
- SAFETY INFORMATION
- CHAPTER 1 TROUBLESHOOTING
- CHAPTER 2 PERIODICAL MAINTENANCE
- CHAPTER 3 DISASSEMBLY AND ASSEMBLY
- 1. SAFETY PRECAUTIONS
- 2. PACKING
- 3. SCREW TORQUE LIST
- 4. LUBRICATION
- 5. OVERVIEW OF GEARS
- 6. HARNESS ROUTING
- 7. DISASSEMBLY FLOW
- 8. DISASSEMBLY PROCEDURE
- 8.1 PAPER TRAY UNIT / SEPARATION PAD ASSY
- 8.2 FRONT COVER ASSY / SW KEY
- 8.3 BACK COVER / OUTER CHUTE ASSY
- 8.4 FUSER COVER ASSY
- 8.5 INNER CHUTE ASSY
- 8.6 FUSER UNIT
- 8.7 SIDE COVER R ASSY
- 8.8 CORNER COVER
- 8.9 SIDE COVER L ASSY
- 8.10 ROLLER HOLDER ASSY
- 8.11 WIRELESS LAN PCB ASSY (only HL-2170W)
- 8.12 MAIN SHIELD COVER PLATE
- 8.13 MAIN PCB ASSY
- 8.14 TOP COVER ASSY
- 8.15 SW SUPPORTER
- 8.16 PANEL PCB ASSY
- 8.17 HIGH-VOLTAGE PS PCB ASSY
- 8.18 NEW TONER SENSOR HARNESS ASSY
- 8.19 FILTER ASSY
- 8.20 LASER UNIT
- 8.21 FAN MOTOR 60 UNIT / COVER SENSOR HARNESS ASSY / TONER LED PCB ASSY
- 8.22 LVPS
- 8.23 REGISTRATION FRONT SENSOR PCB ASSY
- 8.24 REGISTRATION REAR SENSOR PCB ASSY
- 8.25 DRIVE SUB ASSY
- 8.26 DEV JOINT / DEV GEAR JOINT/53R / REGISTRATION PENDULUM GEAR SPRING
- 8.27 TONER SENSOR PCB UNIT ASSY
- 8.28 REGISTRATION SOLENOID / T1 SOLENOID
- 8.29 MAIN SHIELD PLATE / EJECT SENSOR PCB ASSY
- 8.30 RUBBER FOOT
- 8.31 MAIN FRAME L ASSY
- CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT
- CHAPTER 5 SERVICE SUPPORT SOFTWARE
- CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM
- APPENDIX 1 SERIAL NUMBERING SYSTEM
- APPENDIX 2 SCREW CATALOGUE
- APPENDIX 3 DELETION OF PERSONAL INFORMATION
- APPENDIX 4 REFERENCES
- APPENDIX 5 GLOSSARY

1-30
Confidential
■ Faint print
■ White spots
User Check
• Check that the machine is installed on a level surface.
• Replace the toner cartridge with a new one.
• Clean the scanner windows of the toner unit with a soft
cloth.
Step Cause Check
Result
Remedy
1
Main PCB failure Is the problem solved
after replacing the main
PCB ASSY?
Ye s
Replace the main PCB
ASSY.
2
Laser unit failure Is the problem solved
after replacing the laser
unit?
Ye s
Replace the laser unit.
3
Toner empty
sensor failure
Is the "Toner Life End"
message indicated on
the LCD after replacing
the current toner
cartridge with a new
one?
No
Replace the toner sensor
PCB ASSY.
User Check
• Toner may be empty. Replace the toner cartridge with a new one.
• If the problem is not solved after printing a few pages, the drum unit
may have glue from label stock on the exposure drum surface. Refer
to the next page, and wipe it off gently with a cotton swab.
• The drum unit may be damaged. Replace the drum unit with a new
one.
Step Cause Check
Result
Remedy
1
Toner attached
on the develop
roller
Are the horizontal
stripes at 41.0 mm
(develop roller
circumference)
intervals?
Ye s
This problem will
disappear by printing
approximate 10 pages. If
the same problem occurs,
replace the toner cartridge.
2
Scratch and Dirt
on the exposure
drum
Are the horizontal
stripes at 75.0 mm
(exposure drum
circumference)
intervals?
Ye s
Replace the drum unit.
3
Drum unit
connection
failure
Are the electrodes on
the drum unit and
machine body dirty?
Ye s
Clean both electrodes
(Refer to Fig. 1-1, Fig. 1-2.)
4
HVPS PCB
failure
Is the problem solved
after replacing the
HVPS PCB ASSY?
Ye s
Replace the HVPS PCB
ASSY.
5
Main PCB failure Is the problem solved
after replacing the main
PCB ASSY?
Ye s
Replace the main PCB
ASSY.