Service manual
Table Of Contents
- HL-2140/2150N/2170W SERVICE MANUAL
- PREFACE
- TABLE OF CONTENTS
- REGULATION
- SAFETY INFORMATION
- CHAPTER 1 TROUBLESHOOTING
- CHAPTER 2 PERIODICAL MAINTENANCE
- CHAPTER 3 DISASSEMBLY AND ASSEMBLY
- 1. SAFETY PRECAUTIONS
- 2. PACKING
- 3. SCREW TORQUE LIST
- 4. LUBRICATION
- 5. OVERVIEW OF GEARS
- 6. HARNESS ROUTING
- 7. DISASSEMBLY FLOW
- 8. DISASSEMBLY PROCEDURE
- 8.1 PAPER TRAY UNIT / SEPARATION PAD ASSY
- 8.2 FRONT COVER ASSY / SW KEY
- 8.3 BACK COVER / OUTER CHUTE ASSY
- 8.4 FUSER COVER ASSY
- 8.5 INNER CHUTE ASSY
- 8.6 FUSER UNIT
- 8.7 SIDE COVER R ASSY
- 8.8 CORNER COVER
- 8.9 SIDE COVER L ASSY
- 8.10 ROLLER HOLDER ASSY
- 8.11 WIRELESS LAN PCB ASSY (only HL-2170W)
- 8.12 MAIN SHIELD COVER PLATE
- 8.13 MAIN PCB ASSY
- 8.14 TOP COVER ASSY
- 8.15 SW SUPPORTER
- 8.16 PANEL PCB ASSY
- 8.17 HIGH-VOLTAGE PS PCB ASSY
- 8.18 NEW TONER SENSOR HARNESS ASSY
- 8.19 FILTER ASSY
- 8.20 LASER UNIT
- 8.21 FAN MOTOR 60 UNIT / COVER SENSOR HARNESS ASSY / TONER LED PCB ASSY
- 8.22 LVPS
- 8.23 REGISTRATION FRONT SENSOR PCB ASSY
- 8.24 REGISTRATION REAR SENSOR PCB ASSY
- 8.25 DRIVE SUB ASSY
- 8.26 DEV JOINT / DEV GEAR JOINT/53R / REGISTRATION PENDULUM GEAR SPRING
- 8.27 TONER SENSOR PCB UNIT ASSY
- 8.28 REGISTRATION SOLENOID / T1 SOLENOID
- 8.29 MAIN SHIELD PLATE / EJECT SENSOR PCB ASSY
- 8.30 RUBBER FOOT
- 8.31 MAIN FRAME L ASSY
- CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT
- CHAPTER 5 SERVICE SUPPORT SOFTWARE
- CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM
- APPENDIX 1 SERIAL NUMBERING SYSTEM
- APPENDIX 2 SCREW CATALOGUE
- APPENDIX 3 DELETION OF PERSONAL INFORMATION
- APPENDIX 4 REFERENCES
- APPENDIX 5 GLOSSARY
1-18
Confidential
3.3 Paper Jam
■ Paper jam in the paper tray and front cover
■ Paper jam in the back cover and paper eject section
Step Cause Check
Result
Remedy
1
Registration front
actuator/edge
actuator catching
on some position
Does the registration front
actuator/edge actuator
move smoothly?
No
Re-assemble the
registration front actuator/
edge actuator.
2
Registration front
sensor PCB
(registration front
actuator/edge
actuator failure)
Does the registration front
sensor move smoothly?
(Check it following the
procedure described in
"Factory Inspection
Mode" in Chapter 5)
No
Replace the registration
front sensor PCB ASSY.
3
Registration
solenoid failure
Is the problem solved
after replacing the
registration solenoid?
Ye s
Replace the registration
solenoid.
4
Toner sensor PCB
failure
Is the problem solved
after replacing the toner
sensor PCB?
Ye s
Replace the toner sensor
PCB.
5
High-voltage
power supply PCB
failure
Is the problem solved
after replacing the High-
voltage power supply
PCB ASSY?
Ye s
Replace the High-voltage
power supply PCB ASSY.
6
Registration
ground spring
loose
Is the registration ground
spring fitted correctly? No
Fit the registration ground
spring correctly.
(Refer to Fig. 1-3.)
7
Main PCB failure Is the problem solved
after replacing the Main
PCB ASSY?
Ye s
Replace the Main PCB
ASSY.
Step Cause Check
Result
Remedy
1
Foreign object
around fuser unit
Is there a foreign object
around the fuser unit?
Ye s
Remove the foreign
object.
2
Paper eject
actuator failure
Does the paper eject
actuator move smoothly?
Is it damaged?
No
Replace the paper eject
actuator.
3
Fuser cover ASSY
loose
Is the fuser cover ASSY
fitted correctly?
No
Fit the fuser cover ASSY
correctly.
4
Outer chute ASSY
loose
Is the outer chute ASSY
fitted correctly?
No
Fit the outer chute ASSY
fitted correctly.
5
Eject roller 2
malfunction
Is each pinch roller of the
inner chute ASSY
attached to each eject
roller 2 of top cover ASSY
properly?
No
Replace the inner chute
ASSY.
6
Paper eject sensor
PCB failure
Is the problem solved
after replacing the paper
eject sensor PCB?
Ye s
Replace the paper eject
sensor PCB.