Service manual
Table Of Contents
- HL-2140/2150N/2170W SERVICE MANUAL
- PREFACE
- TABLE OF CONTENTS
- REGULATION
- SAFETY INFORMATION
- CHAPTER 1 TROUBLESHOOTING
- CHAPTER 2 PERIODICAL MAINTENANCE
- CHAPTER 3 DISASSEMBLY AND ASSEMBLY
- 1. SAFETY PRECAUTIONS
- 2. PACKING
- 3. SCREW TORQUE LIST
- 4. LUBRICATION
- 5. OVERVIEW OF GEARS
- 6. HARNESS ROUTING
- 7. DISASSEMBLY FLOW
- 8. DISASSEMBLY PROCEDURE
- 8.1 PAPER TRAY UNIT / SEPARATION PAD ASSY
- 8.2 FRONT COVER ASSY / SW KEY
- 8.3 BACK COVER / OUTER CHUTE ASSY
- 8.4 FUSER COVER ASSY
- 8.5 INNER CHUTE ASSY
- 8.6 FUSER UNIT
- 8.7 SIDE COVER R ASSY
- 8.8 CORNER COVER
- 8.9 SIDE COVER L ASSY
- 8.10 ROLLER HOLDER ASSY
- 8.11 WIRELESS LAN PCB ASSY (only HL-2170W)
- 8.12 MAIN SHIELD COVER PLATE
- 8.13 MAIN PCB ASSY
- 8.14 TOP COVER ASSY
- 8.15 SW SUPPORTER
- 8.16 PANEL PCB ASSY
- 8.17 HIGH-VOLTAGE PS PCB ASSY
- 8.18 NEW TONER SENSOR HARNESS ASSY
- 8.19 FILTER ASSY
- 8.20 LASER UNIT
- 8.21 FAN MOTOR 60 UNIT / COVER SENSOR HARNESS ASSY / TONER LED PCB ASSY
- 8.22 LVPS
- 8.23 REGISTRATION FRONT SENSOR PCB ASSY
- 8.24 REGISTRATION REAR SENSOR PCB ASSY
- 8.25 DRIVE SUB ASSY
- 8.26 DEV JOINT / DEV GEAR JOINT/53R / REGISTRATION PENDULUM GEAR SPRING
- 8.27 TONER SENSOR PCB UNIT ASSY
- 8.28 REGISTRATION SOLENOID / T1 SOLENOID
- 8.29 MAIN SHIELD PLATE / EJECT SENSOR PCB ASSY
- 8.30 RUBBER FOOT
- 8.31 MAIN FRAME L ASSY
- CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT
- CHAPTER 5 SERVICE SUPPORT SOFTWARE
- CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM
- APPENDIX 1 SERIAL NUMBERING SYSTEM
- APPENDIX 2 SCREW CATALOGUE
- APPENDIX 3 DELETION OF PERSONAL INFORMATION
- APPENDIX 4 REFERENCES
- APPENDIX 5 GLOSSARY

1-14
Confidential
• JAM INSIDE/JAM REAR
Paper jam inside the machine
User Check
• Check if the paper is jammed. If jammed, remove it.
• Check if the fuser cover is closed certainly.
Step Cause Remedy
1
Harness connection failure of
registration front sensor PCB
ASSY, paper eject sensor PCB
ASSY or registration rear sensor
PCB ASSY
Check the harness connections of the
registration front sensor PCB ASSY, paper
eject sensor PCB ASSY or registration rear
sensor PCB ASSY, and reconnect them.
2
Registration front actuator,
registration rear actuator or paper
eject actuator catching on some
position
Correct catching of the registration front
actuator, registration rear actuator or paper
eject actuator.
3a
Paper eject sensor PCB failure Check the sensor performance following
the procedure in "Factory Inspection Mode"
(Chapter 5). If any problem occurs, replace
the eject sensor PCB ASSY.
3b
Registration front sensor PCB
failure
Check the sensor performance following
the procedure in "Factory Inspection Mode"
(Chapter 5). If any problem occurs, replace
the registration front sensor PCB ASSY.
3c
Registration rear sensor PCB
failure
Check the sensor performance following
the procedure in "Factory Inspection Mode"
(Chapter 5). If any problem occurs, replace
the registration rear sensor PCB ASSY.
4 Toner LED PCB failure Replace the toner LED PCB ASSY.
5 Main PCB failure Replace the main PCB ASSY.