Service manual
Table Of Contents
- HL-2140/2150N/2170W SERVICE MANUAL
- PREFACE
- TABLE OF CONTENTS
- REGULATION
- SAFETY INFORMATION
- CHAPTER 1 TROUBLESHOOTING
- CHAPTER 2 PERIODICAL MAINTENANCE
- CHAPTER 3 DISASSEMBLY AND ASSEMBLY
- 1. SAFETY PRECAUTIONS
- 2. PACKING
- 3. SCREW TORQUE LIST
- 4. LUBRICATION
- 5. OVERVIEW OF GEARS
- 6. HARNESS ROUTING
- 7. DISASSEMBLY FLOW
- 8. DISASSEMBLY PROCEDURE
- 8.1 PAPER TRAY UNIT / SEPARATION PAD ASSY
- 8.2 FRONT COVER ASSY / SW KEY
- 8.3 BACK COVER / OUTER CHUTE ASSY
- 8.4 FUSER COVER ASSY
- 8.5 INNER CHUTE ASSY
- 8.6 FUSER UNIT
- 8.7 SIDE COVER R ASSY
- 8.8 CORNER COVER
- 8.9 SIDE COVER L ASSY
- 8.10 ROLLER HOLDER ASSY
- 8.11 WIRELESS LAN PCB ASSY (only HL-2170W)
- 8.12 MAIN SHIELD COVER PLATE
- 8.13 MAIN PCB ASSY
- 8.14 TOP COVER ASSY
- 8.15 SW SUPPORTER
- 8.16 PANEL PCB ASSY
- 8.17 HIGH-VOLTAGE PS PCB ASSY
- 8.18 NEW TONER SENSOR HARNESS ASSY
- 8.19 FILTER ASSY
- 8.20 LASER UNIT
- 8.21 FAN MOTOR 60 UNIT / COVER SENSOR HARNESS ASSY / TONER LED PCB ASSY
- 8.22 LVPS
- 8.23 REGISTRATION FRONT SENSOR PCB ASSY
- 8.24 REGISTRATION REAR SENSOR PCB ASSY
- 8.25 DRIVE SUB ASSY
- 8.26 DEV JOINT / DEV GEAR JOINT/53R / REGISTRATION PENDULUM GEAR SPRING
- 8.27 TONER SENSOR PCB UNIT ASSY
- 8.28 REGISTRATION SOLENOID / T1 SOLENOID
- 8.29 MAIN SHIELD PLATE / EJECT SENSOR PCB ASSY
- 8.30 RUBBER FOOT
- 8.31 MAIN FRAME L ASSY
- CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT
- CHAPTER 5 SERVICE SUPPORT SOFTWARE
- CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM
- APPENDIX 1 SERIAL NUMBERING SYSTEM
- APPENDIX 2 SCREW CATALOGUE
- APPENDIX 3 DELETION OF PERSONAL INFORMATION
- APPENDIX 4 REFERENCES
- APPENDIX 5 GLOSSARY
1-1
Confidential
CHAPTER 1 TROUBLESHOOTING
1. INTRODUCTION
Troubleshooting is the countermeasure procedures that the service personnel should follow if
an error or malfunction occurs with the machine. It is impossible to anticipate all of the
possible troubles which may occur in future and determine the troubleshooting procedures,
so this chapter covers some sample troubles. However, those samples will help the service
personnel pinpoint and repair other defective elements.
1.1 Precautions
Be sure to observe and follow all the precautions to prevent any secondary problems from
happening during troubleshooting.
(1) Always turn off the power and unplug the power cable before removing any covers or
PCBs, adjusting the machine and so on. If you need to take voltage measurements with
the power switched on, take the greatest of care not to receive an electric shock.
(2) When connecting or disconnecting cable connectors, make sure that you hold the
connector body and not the cables.
(3) Electronic devices are sensitive to static build up; make sure that you touch a metal
portion of the machine to discharge yourself before accessing the PCBs.
Handle PCBs with care when repairing them.
(4) Follow the warning by all means.
(5) Verify again that the repaired portion works properly.
The fuser unit becomes extremely hot during operation. Wait until it has cooled down
sufficiently before replacing consumable items. DO NOT remove or damage the
caution label located on or around the fuser.