,QVWDOODWLRQ 2SHUDWLQJ ,QVWUXFWLRQV Covering Models: H9ROXWLRQ %RLOHU :RRG %XUQLQJ 6WRYH Tested to EN 13240 These appliances must be installed and commissioned by a HETAS registered engineer MS10-11C Issue 2 1
Contents Introduction Packing List Health & Safety 3 3 4 Specifications Dimensions Hearth Requirements & Clearances Chimney Requirements Combustion Air Requirements Assembly 5 6 7 8 9 10 Plumbing Advice Plumbing Maintainance Plumbing Diagrams Commissioning & Handover 13 20 21 30 Stove Operation Controls Layout Controls Explained 31 32 Recommended Fuels 33 Lighting the Stove Kindling Stage Burning Wood Smoke Exempt Requirements Warning Notes 34 35 36 37 Maintenance Ash Removal Chimney Fires Gen
Introduction May we take this opportunity to thank you for choosing one of our stoves. These appliances are designed to burn hardwood logs. It is essential that your wood has been seasoned to ensure that it is sufficiently dry for burning. You can determine the moisture content of your logs by using a digital moisture meter, your logs need to be below 20% moisture content (Preferably in the centre of the log) before they are considered dry enough for burning.
+HDOWK 6DIHW\ Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met. Installation This appliance MUST be installed and commisioned by a HETAS registered installer in England and Wales and a fully qualified Heating Engineer in Scotland and Ireland. Handling Adequate facilities must be available for loading, unloading and site handling.
6SHFLILFDWLRQV In the UK these stoves have been approved by HETAS Ltd as intermittent heating appliances for burning Hardwood logs only.
'LPHQVLRQV All dimensions are in millimetres MS10-11C Issue 2 6
+HDUWK 5HTXLUHPHQWV &OHDUDQFHV This appliance is suitable for non-combustible hearths with a minimum thickness of 12mm, they do not require a full constructional hearth. Your stove must be installed on a solid, level non-combustible hearth. The hearth protrusion in front of the stove to carpets or wooden floors must be at least 300mm. As it is possible, that on opening the door of the stove for fuel to fall out, a fender must be fitted if the hearth is flush with the carpet.
&KLPQH\ 5HTXLUHPHQWV This appliance must not be fitted into a chimney serving another heating appliance. It is most important that there is no obstruction in the flue or chimney. Please ensure that any existing chimney is clear of obstruction and swept clean immediately before installation of the new stove. If the chimney has been used for an open fire it is recommended that it be swept for a second time having been used for a month following installation.
&RPEXVWLRQ $LU 5HTXLUHPHQWV In order for the stove to perform efficiently and safely there should be an adequate air supply into the room in which the stove is installed to provide combustion air. This is particularly necessary in modern houses where drafts have been almost eliminated by double glazing etc. Under UK building regulations any appliance over 5kW MUST have a fixed permanent air vent (see building regulations approved document J for further information).
$VVHPEO\ The diagrams below shows the main removable components of the stove It is possible to remove these components for transportation.
$VVHPEO\ Installing/removing the internal firebricks . To install these components simply follow the numbered sequence 1-14, to remove simply reverse the sequence. Please note that Item 2 is an additional baffle that is NOT required for installations in the UK and the Republic of Ireland and should be removed entirely (If not already removed). Item 5 is rope which sits underneath the rear firebricks (item 6).
$VVHPEO\ When installing this appliance into a smoke control area you will need to change the clip that is attached to the rear of the air slider for the smoke exempt clip (supplied). The smoke exempt clip ensures a constant supply of combustion air to meet smoke exempt requirements. FOR MODELS MANUFACTURED PRE 2013 THE AIR SLIDER WILL COME PRESET FOR SMOKE EXEMPT AREAS.
3OXPELQJ $GYLFH Boiler installations should only be carried out by qualified heating engineers who hold a HETAS wet systems certificate or equivalent. Installations incorporating the SCWS (Safety Cold Water System) should ONLY be carried out by those engineers who have completed the SCWS training course or an equivelent Biomass training course.
3OXPELQJ $GYLFH The eVolution 26 Stove differs from normal boiler stoves in the fact that it can be installed on an open vented or sealed/pressurised heating system. When installing the appliance on a sealed system, it is necessary to install added safety features which allow the stove to be installed safely. The eVolution has several options regarding water circuit safety. The components used, and why each is required, are detailed below.
3OXPELQJ $GYLFH Safety blow off The safety blow off valve acts as a final safety option in case of failure of the SCWS. This is supplied incorporating a 3bar pressure relief valve, a pressure gauge and an automatic air vent. This must be placed within 1 meter of the appliance. The safety blow off discharge pipework should will be 28mm pipe work N.B.
3OXPELQJ $GYLFH Expansion vessels The boiler must be directly connected to the expansion vessel in the system using a pipe with a diameter no smaller than 18mm. The piping must not be obstructed in any way. The expansion vessel must be at least 7% of volume of the total heating system. The expansion vessel should be fitted on the suction side of the pump. The point at which it is fitted is generally accepted as being the neutral point of the system.
3OXPELQJ $GYLFH Alarms It is not a requirement to fit an alarm on the system, but it is recommended. The alarm will act as a warning to the customer if the SCWS should operate. The alarm should be fitted to the SCWS discharge pipe and should register an increase in temperature when the SCWS is in operation. The customer should be notified that if this SCWS system/alarm is continually operating that measures should be taken to stop the overheating of the appliance.
3OXPELQJ $GYLFH Plumbing the Appliance – Open Vented This installation should be in accordance with BS 5449:1990 - Specification for forced circulation hot water central heating systems for domestic premises. It must include a gravity circuit with an expansion tank open to the atmosphere. When installing this appliance on a gravity circuit, the system should consist of a tank/indirect cylinder fixed in an upright position and should be connected to the boiler by 28mm pipe (both flow and return).
3OXPELQJ $GYLFH Timer control of a system with a woodburning boiler appliance As wood burning appliances are not automated, and can therefore not be ignited, controlled and extinguished by electrical control from a heating programmer it needs to be borne in mind that any heat produced when the heating is not being called for must be able to be dissipated in order to negate unnecessary triggering of the safety devices.
3OXPELQJ 0DLQWHQDQFH It is essential that your stove is well maintained and annually serviced by a qualified professional to ensure it's continued efficient operation. Failure to maintain and service your appliance as laid out in these instructions will result in the voiding of your products warranty. Please see section “Maintenance” for information on annual servicing of the stove and its internal components.
3OXPELQJ 'LDJUDPV We have given some example plumbing layouts of how the appliance can be installed in typical situations; these diagrams should be taken as a guide only and not as a definitive instruction. It is the sole responsibility of the plumbing and heating engineer carrying out the installation to design the system to suit the property and the clients needs.
3OXPELQJ 'LDJUDPV Diagram A – Pressurised boiler stove linked with combination gas boiler via a low loss header MS10-11C Issue 2 22
3OXPELQJ 'LDJUDPV Diagram B – Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of an open vented hot water cylinder.
3OXPELQJ 'LDJUDPV Diagram C – Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of a pressurised hot water cylinder.
3OXPELQJ 'LDJUDPV Diagram D – Pressurised stove linked with a non combi gas or oil boiler via a thermal store with solar for summer time domestic hot water MS10-11C Issue 2 25
3OXPELQJ 'LDJUDPV Diagram E - Pressurised boiler stove linked with a non combi gas or oil boiler via a thermal store with solar for domestic hot water and solar support for central heating system.
3OXPELQJ 'LDJUDPV Diagram F – Stand alone pressurised boiler stove with an open vented hot water cylinder MS10-11C Issue 2 27
3OXPELQJ 'LDJUDPV Diagram G – Stand alone pressurised boiler stove with a pressurised hot water cylinder.
3OXPELQJ 'LDJUDPV Diagram H – Two pipe open vented circuit.
&RPPLVVLRQLQJ +DQGRYHU Ensure loose parts are fitted in accordance with the instructions for “Assembly” given previously. On completion of the installation, allow a suitable period of time for any fire cement and mortar to dry out; a small fire may then be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely outdoors. Do not run at full output for at least 24 hours.
&RQWUROV /D\RXW The diagram below shows the position of the air control, this control needs to be operated correctly to control the combustion rate of the stove. This air control is classed as the “Secondary Air Intake” as it brings air in above the grate. See the following section for a more detailed description of how this control works.
&RQWUROV ([SODLQHG Fire needs air to burn therefore the stove is fitted with an air control that allows you to regulate the amount of combustion air therefore controlling the burn rate within the appliance. Secondary Air Intake The secondary air intake is located on the front of the stove below the door, it is in the form of a slider. Having the slider pushed to the right indicates that the air intake is in the closed/minimum position and to the left indicates it is in the fully open/maximum position.
5HFRPPHQGHG )XHOV This appliance has obtained approval from HETAS Ltd., for burning – * Split Wood logs not exceeding 35cm in length and not over 20% moisture content. Approval does not cover the use of other fuels either alone or mixed with the suitable fuels listed above. Do NOT burn wet wood, This will give a poor heat output and will cause heavy deposits of soot and tar to accumulate on the glass and throughout the stove and flue.
/LJKWLQJ WKH 6WRYH Curing On initial firing you will notice a very pungent odour, this is caused through the curing of the paint, we recommend starting with short burning sessions (with smaller quantities of fuel) and build up gradually to allow the components of the stove to settle. Opening doors and windows will allow the paint curing odour to dissipate and to allow ventilation into the room. Curing times can vary but typically should take around 8-12 hours (operation at high output) to complete.
%XUQLQJ :RRG Once you have kindled your stove (see previous page) and your chimney (flue) is sufficiently heated and a large base of burning embers is present, you are ready to start adding you logs. Stage 4 Place 1-3 small logs onto the bed of hot embers using the gloves provided, close the door but leave the Secondary Air Control in the fully open/maximum position. Allow the logs time to fully ignite and turn black.
6PRNH ([HPSW 5HTXLUHPHQWV Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area. It is an offence to emit smoke from a chimney of a building, from a furnace or from any fixed boiler if located in a designated smoke control area.
:DUQLQJ 1RWHV Over-Firing It is extremely important that you do NOT leave the air control in the fully open position for extended periods or run the appliance with the door open. Leaving the air control fully open (or running with the doors open) will lead to “over-firing”. Over-firing is caused when too much heat is generated within the fire chamber, this will lead to warping, buckling and general damage to the stove and its internal components. Over-firing can also be caused by an excessive flue draft.
0DLQWHQDQFH It is essential that your stove is well maintained and annually serviced by a qualified professional to ensure it's continued efficient operation. Failure to maintain and service your appliance as laid out in these instructions will result in the voiding of your products warranty. Please see section “Plumbing Maintenance” for information on annual servicing of the plumbing aspects of the installation. Ash Removal The ash pans can be removed by lifting the 4 grates using the ash tool provided.
0DLQWHQDQFH Chimney Sweeping It is essential that your chimney (flue) is swept at least once a year by a registered professional chimney sweep. Sweeping removes particles that could otherwise fuel a chimney fire, it should also highlight any potential issues such as leaks and damage to the flue. Flue ways and Boiler Cleaning Cleaning of the flue ways and boiler is essential to get the best efficiency out of your boiler stove.
7URXEOH VKRRWLQJ Smoke comes out of the stove when the loading door is opened. D D D D The chimney cavity into which the 150mm flue pipe has been installed may be less than the minimum requirement. Deposits (soot or other obstructions) may have built up in the chimney and be restricting the flow of waste products. This flow rate is known as the ‘draw’. Insufficient draw, this is especially common during milder weather.
&RPPLVVLRQLQJ )RUP Stove Purchased From:_____________________________________________________ Address:_________________________________________________________________ Telephone Inc area code:____________________________________________________ Installation Date:_____/_____/__________ Stove Name:_________________________ Product Serial Number:________________ Invoice Number:_______________________ Stove installed by:_________________________________________________________ Address:_______________________
&RPPLVVLRQLQJ )RUP Check-list Yes Thermostat to trigger solid fuel circulation pump installed Temp Solid Fuel stat set to °C Adequate drains in system pipe work to allow servicing Thermostat positioned on Low Loss Header Temperature Low Loss Header thermostat set at °C Pressure relief valve installed within 1m of boiler ƵĚŝďůĞ ĂůĂƌŵ ŝŶƐƚĂůůĞĚ KŶ ^ t^͍ ǀĂŝůĂďŝůŝƚLJ ŽĨ ŽƉĞŶ ĐŝƌĐƵŝƚ ƌĂĚƐͬƵĨŚ njŽŶĞƐ zͬE tŚĂƚ й ŽĨ ďŽŝůĞƌ ŽƵƚƉƵƚ ƌĞ ƉŝƉĞ ƌƵŶƐ ĨƌĞĞ ĨƌŽŵ ƉŽƚĞŶƚŝĂů Ăŝƌ ůŽĐŬƐ ƌĞ Ăůů ƉŝƉĞƐ ĂĚĞƋƵĂƚĞůLJ ůĂŐŐĞĚ ƚ
6SDUH 3DUWV (1) Left Side Casting (2) M8 Washer (3) M8 Bolt (4) Boiler Section (5) Spigot Ring (6) 8mm Rope (7) Spigot (8) M8 Washer (9) M8 Bolt (10) M5 Bolt (11) Rear Casting (12) M6 Grub Screw (13) Probe Sleeve (14) M8 Bolt (15) Thermostat (16) Air Box Assembly (17) M6 Screw (18) Right Side Casting (19) Smoke Exempt Clip (20) Slider Guide (21) Slider Flap (22) M6 Screw (23) Maintenance Cover (24) Rope 8mm (25) M6 Adjustable Leg (26) Spring Clip (27) Roll Pin (28) Rotation Clip (29) Flexible Cable (30)
(& 'HFODUDWLRQ DECLARATION OF CONFORMITY ACCORDING TO DIRECTIVES 89/106/EEC (CONSTRUCTION PRODUCTS) ISSUED BY: BROSELEY FIRES LTD KNIGHTS WAY, BATTLEFIELD ENT PARK. SHREWSBURY. SY1 3AB ph: +44 (0)1743 461444 TYPE OF EQUIPMENT: WOODBURNING BOILER STOVE TRADEMARK: BROSELEY FIRES LTD / eVolution MODEL: EVOLUTION 26 WOODBURNING BOILER STOVE USE: DOMESTIC HOT WATER AND SPACE HEATING MANUFACTURER: BROSELEY FIRES LTD KNIGHTS WAY, BATTLEFIELD ENT PARK. SHREWSBURY.
$QQXDO 6HUYLFH 5HFRUG 1ST YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: REG. No. . . POSTCODE: CONTACT NUMBER 2ND YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: .. . . REG. No. POSTCODE: 3RD YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: REG. No. . . POSTCODE: 4TH YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: REG. No. . .
:DUUDQW\ This appliance must be installed and commissioned by a fully qualified, registered engineer. A “Declaration of completion Certificate” must be obtained for the installation and retained by the end user. Failure to comply with these requirements may void your warranty. You, as the end user, have a contract by law with the supplier / dealer from whom you purchased the product. That dealer then has the same contract with the manufacturer or wholesaler and these have a contract with their suppliers.
