Installation & Operating Instructions Covering Models: eVolution 5 Wood Burning Stove (Standard, Deluxe and Log Store Versions) Tested to EN 13240 These appliances must be installed and commissioned by a HETAS registered engineer MS07-11 Issue 2 1
Contents Introduction Packing List Health & Safety 3 3 4 Specifications Dimensions Hearth Requirements & Clearances Chimney Requirements Combustion Air Requirements Assembly Assembly for Smoke Exemption 5 6 7 8 9 10 12 Stove Operation Controls Layout Controls Explained Air wash System Ash Pan 13 14 14 14 Recommended Fuels 15 Lighting the Stove Kindling Stage Burning Wood Smoke Exempt Requirements Warning Notes 16 17 18 20 Maintenance Ash Removal Chimney Fires Chimney Sweeping General Stove Cleanin
Introduction May we take this opportunity to thank you for choosing one of our stoves. These appliances are designed to burn wood logs and wood derived fuels. It is essential that your wood has been seasoned to ensure that it is sufficiently dry for burning. You can determine the moisture content of your logs by using a digital moisture meter, your logs need to be below 20% moisture content before they are considered dry enough for burning.
Health & Safety Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met. Installation This appliance MUST be installed and commisioned by a HETAS registered installer in England and Wales and a fully qualified Heating Engineer in Scotland and Ireland. Handling Adequate facilities must be available for loading, unloading and site handling.
Specifications In the UK these stoves have been approved by HETAS Ltd as intermittent heating appliances for burning manufactured or naturally occurring smokeless fuels and wood logs only. Heat Output: Weight: Flue Gas Mass Flow: Flue Gas Temp: Flue Draft Required: Flue Outlet Size: Efficiency: 5 kW 100 Kg /139 Kg with Log Store 3.3 g/s 215°C 12-16 pa 6” / 150mm 85.5% European standards need to be complied to when installing this appliance.
Dimensions All dimensions are in millimetres MS07-11 Issue 2 6
Hearth Requirements & Clearances These appliances are suitable for non-combustible hearths with a minimum thickness of 12mm, they do not require a full constructional hearth. Your stove must be installed on a solid, level non-combustible hearth. The hearth protrusion in front of the stove to carpets or wooden floors must be at least 300mm. As it is possible, that on opening the door of the stove for fuel to fall out, a fender must be fitted if the hearth is flush with the finished floor level.
Chimney Requirements This appliance must not be fitted into a chimney serving another heating appliance. It is most important that there is no obstruction in the flue or chimney. Please ensure that any existing chimney is clear of obstruction and swept clean immediately before installation of the new stove. If the chimney has been used for an open fire it is recommended that it be swept for a second time having been used for a month following installation.
Combustion Air Requirements In order for the stove to perform efficiently and safely there should be an adequate air supply into the room in which the stove is installed to provide combustion air. This is particularly necessary in modern houses where drafts have been almost eliminated by double glazing etc. Under UK building regulations any appliance over 5kW MUST have a fixed permanent air vent (see building regulations approved document J for further information).
Assembly The diagram below shows the stove with all internals taken out. To install the internals simply follow the numbered sequence 0-11 and to remove simply reverse this process. Please note the item numbered (1) is a steel secondary baffle, this is NOT a control and should be fitted fully pushed towards the back of the stove. The baffle should be left in at all times, it is only removable for chimney sweeping purposes the same as item (4).
Assembly It is possible to convert the stove between standard and log store version (and vice versa) . The standard base can be unbolted (as shown below) and the stove installed onto the log store base. Simply reverese this process to change the stoves log base for a standard one.
Assembly for Smoke Exemption When installing this appliance into a smoke control area you will need to change the washer that sits behind the air slider to the smoke exempt washer (supplied). The smoke exempt washer ensures a constant supply of combustion air to meet smoke exempt requirements.
Controls Layout The diagram below shows the position of the air control, this control needs to be operated correctly to control the combustion rate of the stove. This air control is classed as the “Secondary Air Intake” as it brings air in above the grate. See the following section for a more detailed description of how this control works.
Controls Explained Fire needs air to burn therefore the stove is fitted with an air control that allows you to regulate the amount of combustion air therefore controlling the burn rate within the appliance. Secondary Air Intake The secondary air intake is located on the front of the stove below the door, it is in the form of a slider. Having the slider pushed to the right indicates that the air intake is in the closed/minimum position and to the left indicates it is in the fully open/maximum position.
Recommended Fuels This appliance has obtained approval from HETAS Ltd., for burning – * Split Hardwood logs not exceeding 35cm in length and not over 20% moisture content. Approval does not cover the use of other fuels either alone or mixed with the suitable fuels listed above. Do NOT burn wet wood, This will give a poor heat output and will cause heavy deposits of soot and tar to accumulate on the glass and throughout the stove and flue.
Lighting the Stove Curing On initial firing you will notice a very pungent odour, this is caused through the curing of the paint, we recommend starting with short burning sessions (with smaller quantities of fuel) and build up gradually to allow the components of the stove to settle. Opening doors and windows will allow the paint curing odour to dissipate and to allow ventilation into the room. Curing times can vary but typically should take around 8-12 hours (operation at nominal output) to complete.
Burning Wood Once you have kindled your stove (see previous page) and your chimney (flue) is sufficiently heated, you are now ready to start adding you logs. Stage 4 Place 1-3 small logs onto the bed of hot embers using the gloves provided, close the door but leave the Secondary Air Control in the fully open/maximum position. Allow the logs time to fully ignite and turn black.
Smoke Exempt Requirements The eVolution 5 Wood burning stove has been tested by GASTEC under the PD6434 standard and has passed the emission requirements for exemption under the Clean Air Act. Subsequently it has been exempt for use in smoke control areas when burning wood only. Smoke emissions from the appliance were measured over three main air control settings representing high, medium and low outputs.
Smoke Exempt Requirements 1. It is important to follow the smoke exempt instructions in order to achieve clean burning and to maximise the efficiency from the stove 2. Do not leave the fire unattended after refueling until flames are well established on the newly charged logs 3. Refuelling on to a low fire bed If there is insufficient burning material in the firebed to light a new fuel charge, excessive smoke emission can occur.
Warning Notes Over-Firing It is extremely important that you do NOT leave the air control in the fully open position for extended periods or run the appliance with the door open. Leaving the air control fully open (or running with the doors open) will lead to “over-firing”. Over-firing is caused when too much heat is generated within the fire chamber, this will lead to warping, buckling and general damage to the stove and its internal components. Over-firing can also be caused by an excessive flue draft.
Maintenance Ash Removal The ash pan can be accessed by lifting out the grate. The tool can be used for this task. It is recommended that this is done when the stove is cold and not alight.. We would recommend emptying the ash into a metal bucket for transportation. You should only empty the ash when the appliance and ashes are completely cool and can be disposed of in your normal household refuse.
Trouble-shooting Smoke comes out of the stove when the loading door is opened. • • • • The chimney cavity into which the 150mm flue pipe has been installed may be less than the minimum requirement. Deposits (soot or other obstructions) may have built up in the chimney and be restricting the flow of waste products. This flow rate is known as the ‘draw’. Insufficient draw, this is especially common during milder weather.
Commissioning Form Commissioning Statement and Check-list Stove Purchased From:_____________________________________________________ Address:_________________________________________________________________ Telephone Inc area code:____________________________________________________ Installation Date:_____/_____/__________ Stove Name:_________________________ Product Serial Number:________________ Invoice Number:_______________________ Stove installed by:___________________________________________________
Spare Parts (1) M8 Nut (2) M6 Washers (3) M8 Threaded Rod (4) M8 Threaded Spacer (5) Left Side Casting (6) M8 Nut (7) Steel Body Assembly (8) Spigot Ring (9) 6mm Rope (10) Spigot (11) 8mm Washer (12) M8 Bolt (13) M6 Screw (14) Rear Casting (15) Blanking Plate (16) 8mm Washer (17) Right Side Casting (18) M6 Screw (19) Door Handle Latch (20) Rear Slider Guide (21) Slider (22) Slider Washer (23) Front Slider Guide (24) M6 Screw (25) M6 Glass Clip Screw (26) Glass Clip (27) M8 Washer (28) M8 Bolt (29) Handle R
EC Declaration DECLARATION OF CONFORMITY ACCORDING TO DIRECTIVES 89/106/EEC (CONSTRUCTION PRODUCTS) ISSUED BY: BROSELEY FIRES LTD KNIGHTS WAY, BATTLEFIELD ENT PARK. SHREWSBURY. SY1 3AB ph: +44 (0)1743 461444 TYPE OF EQUIPMENT: WOOD BURNING STOVE TRADEMARK: BROSELEY FIRES LTD MODEL: EVOLUTION 5 USE: DOMESTIC SPACE HEATING MANUFACTURER: BROSELEY FIRES LTD KNIGHTS WAY, BATTLEFIELD ENT PARK. SHREWSBURY.
Annual Service Record 1ST YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: REG. No. . . POSTCODE: CONTACT NUMBER 2ND YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: .. . . REG. No. POSTCODE: 3RD YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: REG. No. . . POSTCODE: 4TH YEAR SERVICE completion date: SERVICE ENGINEER: COMPANY NAME: COMPANY ADDRESS: REG. No. . .
Warranty This appliance must be installed and commissioned by a fully qualified, registered engineer. A “Declaration of completion Certificate” must be obtained for the installation and retained by the end user. Failure to comply with these requirements may void your warranty. You, as the end user, have a contract by law with the supplier / dealer from whom you purchased the product. That dealer then has the same contract with the manufacturer or wholesaler and these have a contract with their suppliers.
