53-1002373-02 26 September 2011 Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide Supported Release: Multi-Service IronWare R05.2.
Copyright © 2006-2011 Brocade Communications Systems, Inc. All Rights Reserved. Brocade, the B-wing symbol, DCX, Fabric OS, and SAN Health are registered trademarks, and Brocade Assurance, Brocade NET Health, Brocade One, CloudPlex, MLX, VCS, VDX, and When the Mission Is Critical, the Network Is Brocade are trademarks of Brocade Communications Systems, Inc., in the United States and/or in other countries.
Contents About This Document Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii How this document is organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii Supported hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv What’s new in this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv Document conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Installing a Brocade MLXe Router Installation precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Power precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Installing 2x100GbE interface modules in Brocade MLXe routers . 67 Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Installation procedure . . . .
Installing a Brocade MLXe-32 router . . . . . . . . . . . . . . . . . . . . . . . .109 Preparing the installation site . . . . . . . . . . . . . . . . . . . . . . . . . .109 Brocade MLXe-32 router shipping carton contents. . . . . . . . .109 Unpacking your Brocade MLXe-32 router. . . . . . . . . . . . . . . . .109 Installing a Brocade MLXe-32 router in a rack. . . . . . . . . . . . .111 Installing modules in the Brocade MLXe-32 router . . . . . . . . .122 Brocade MLXe-32 cable management . . . . . . . . . .
Installing a Brocade MLX-16 router . . . . . . . . . . . . . . . . . . . . . . . . .175 Preparing the installation site . . . . . . . . . . . . . . . . . . . . . . . . . .175 Unpacking a Brocade MLX-16 router . . . . . . . . . . . . . . . . . . . .175 Installing a Brocade MLX-16 router in a rack. . . . . . . . . . . . . . 176 Installing Brocade MLX-16 router modules . . . . . . . . . . . . . . .178 Installing NIBI-16-FAN-EXH-A fan assemblies . . . . . . . . . . . . .
Installing a Brocade NetIron XMR 4000 router. . . . . . . . . . . . . . . .243 Preparing the installation site . . . . . . . . . . . . . . . . . . . . . . . . . .243 Unpacking a Brocade NetIron XMR 4000 router . . . . . . . . . . .243 Installing a Brocade NetIron XMR 4000 router in a rack . . . .243 Installing Brocade NetIron XMR 4000 modules . . . . . . . . . . .245 Installing Brocade NetIron XMR 4000 router power supplies 248 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
mRJ21 procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 Cable cinch with two mRJ21 cables . . . . . . . . . . . . . . . . . . . . .304 Cable cinch with three mRJ21 cables . . . . . . . . . . . . . . . . . . .304 Cable cinch with four mRJ21 cables. . . . . . . . . . . . . . . . . . . . .305 Cable cinch with five mRJ21 cables . . . . . . . . . . . . . . . . . . . . .305 Cable cinch with six mRJ21 cables. . . . . . . . . . . . . . . . . . . . . .
Managing the cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .331 Configuring the cooling system . . . . . . . . . . . . . . . . . . . . . . . . .331 Manually setting the fan speed . . . . . . . . . . . . . . . . . . . . . . . .336 Monitoring the cooling system . . . . . . . . . . . . . . . . . . . . . . . . .336 Temperature log reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .337 Managing interface modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 9 Hardware Specifications Hardware specifications for Brocade MLXe routers . . . . . . . . . . . .379 Power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .379 Physical dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .382 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .382 Storage environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .382 Safety agency approvals . . . . . . . . . . .
Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xii Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
About This Document Audience This document is designed for system administrators with a working knowledge of Layer 2 and Layer 3 switching and routing. If you are using a Brocade device, you should be familiar with the following protocols if applicable to your network – IP, RIP, OSPF, BGP, ISIS, IGMP, PIM, MPLS, and VRRP. How this document is organized This document is organized to help you find the information that you want as quickly and easily as possible.
How this document is organized Supported hardware In instances in which procedures or parts of procedures documented here apply to some devices but not to others, this guide identifies exactly which devices are supported and which are not. Although many different hardware configurations are tested and supported by Brocade Communications Systems, Inc., documenting all possible configurations and scenarios is beyond the scope of this document.
Document conventions Document conventions This section describes text formatting conventions and important notice formats used in this document. Text formatting The narrative-text formatting conventions that are used are as follows: bold text Identifies command names Identifies the names of user-manipulated GUI elements Identifies keywords Identifies text to enter at the GUI or CLI italic text Provides emphasis Identifies variables Identifies document titles code text .
Document conventions CAUTION A Caution statement alerts you to situations that can be potentially hazardous to you or cause damage to hardware, firmware, software, or data. DANGER A Danger statement indicates conditions or situations that can be potentially lethal or extremely hazardous to you. Safety labels are also attached directly to products to warn of these conditions or situations. Notice to the reader This document may contain references to the trademarks of the following corporations.
Document conventions Getting technical help To contact Technical Support, go to http://www.brocade.com/services-support/index.page for the latest e-mail and telephone contact information.
Document conventions xviii Brocade MLX Series and NetIron XMR Hardware Installation Guide 53-1002373-02
Chapter Product Overview 1 Brocade router overview Brocade routers provide high-performance routing to service providers, metro topologies, and Internet Exchange Points, offering the following benefits: • • • • • • • • • Scalable multi-service IP/MPLS carrier Ethernet routers. 100 Gbps Ethernet and 1 Gbps Ethernet wire-speed ports in a single router. Wire-speed IPv4, IPv6, and MPLS forwarding performance. Comprehensive IPv4 and IPv6 routing support based on Brocade Multi-Service IronWare.
1 Hardware features Brocade MLXe routers Brocade MLXe routers are available in the following models: • • • • Brocade MLXe-4: 4 interface slots (see Figure 1 on page 2) Brocade MLXe-8: 8 interface slots (see Figure 2 on page 3) Brocade MLXe-16: 16 interface slots (see Figure 3 on page 5) Brocade MLXe-32: 32 interface slots (see Figure 4 on page 7) The following sections described the components you can install in the router slots.
Hardware features 1 Brocade MLXe-8 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to three switch fabric modules. Up to eight interface modules. Up to four power supplies (AC or DC). For a detailed list of components that ships with each router, refer to Appendix A, “Brocade MLXe Chassis bundles”. Figure 2 displays the Brocade MLXe-8 router.
1 Hardware features Brocade MLXe-16 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to four switch fabric modules. Up to 16 interface modules. Up to eight power supplies (AC or DC). For a detailed list of components that ships with each router, refer to Appendix A, “Brocade MLXe Chassis bundles”.
Hardware features 1 Figure 3 displays the Brocade MLXe-16 router.
1 Hardware features Brocade MLXe-32 router components You can install the following components in the router slots: • • • • Up to two management modules. Up to eight switch fabric modules. Up to 32 interface modules. Up to eight power supplies (AC or DC). For a detailed list of components that ships with each router, refer to Appendix A, “Brocade MLXe Chassis bundles”.
Hardware features 1 Figure 4 displays the Brocade MLXe-32 router.
1 Hardware features Brocade MLX routers Brocade MLX routers are available in the following models: • • • • Brocade MLX-4: 4 interface slots (see Figure 5 on page 8) Brocade MLX-8: 8 interface slots (see Figure 6 on page 9) Brocade MLX-16: 16 interface slots (see Figure 7 on page 10) Brocade MLX-32: 32 interface slots (see Figure 8 on page 12) The following sections described the components you can install in the router slots.
Hardware features 1 Brocade MLX-8 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to three switch fabric modules. Up to eight interface modules. Up to four power supplies (AC or DC). Figure 6 displays the Brocade MLX-8 router.
1 Hardware features Brocade MLX-16 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to four switch fabric modules. Up to 16 interface modules. Up to eight power supplies (AC or DC). Figure 7 displays the Brocade MLX-16 router.
Hardware features 1 Brocade MLX-32 router components You can install the following components in the router slots: • • • • Two management modules. Up to eight switch fabric modules. Up to 32 interface modules. Up to eight power supplies (AC or DC).
1 Hardware features Figure 8 displays the Brocade MLX-32 router.
1 Hardware features Brocade NetIron XMR routers Brocade NetIron XMR Series routers are available in the following models: • • • • Brocade NetIron XMR 4000: 4 interface slots (see Figure 9 on page 13). Brocade NetIron XMR 8000: 8 interface slots (see Figure 10 on page 14). Brocade NetIron XMR 16000: 16 interface slots (see Figure 11 on page 15). Brocade NetIron XMR 32000: 32 interface slots (see Figure 12 on page 16). The following sections described the components you can install in the router slots.
1 Hardware features Brocade NetIron XMR 8000 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to three switch fabric modules. Up to eight interface modules. Up to four power supplies (AC or DC). Figure 10 displays the Brocade NetIron XMR 8000 router.
Hardware features 1 Brocade NetIron XMR 16000 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to four switch fabric modules. Up to 16 interface modules. Up to eight power supplies (AC or DC) Figure 11 displays the Brocade NetIron XMR 16000 router.
1 Hardware features Brocade NetIron XMR 32000 router components You can install the following components in the router slots: • • • • Up to two management modules (one active and one redundant). Up to eight switch fabric modules. Up to 32 interface modules. Up to eight power supplies (AC or DC). Figure 12 displays the Brocade NetIron XMR 32000 router.
Router modules 1-32 Interface slots 1-32 38 Switch fabric slot 6 44 ESD connector 50 Power supply 6 33 Switch fabric slot 1 39 Switch fabric slot 7 45 Power supply 1 51 Power supply 7 34 Switch fabric slot 2 40 Switch fabric slot 8 46 Power supply 2 52 Power supply 8 35 Switch fabric slot 3 41 Management slot 1 47 Power supply 3 36 Switch fabric slot 4 42 Management slot 2 48 Power supply 4 37 Switch fabric slot 5 43 Captive screws 49 Power supply 5 1 Router modules This secti
1 Router modules TABLE 1 Management modules for all Brocade MLX Series and Brocade NetIron XMR routers (Continued) Part number Description BR-MLX-32-MR2-M (MR2) MLXe/MLX Gen2 management (M) module for 32-slot systems. Includes 4 GB RAM, 1 internal compact flash drive (2GB), 1 external compact flash slot with included 2GB card, RS-232 serial console port and 10/100/1000 Ethernet port for management. BR-MLX-32-MR2-X (MR2) MLXe/XMR Gen2 management (X) module for 32-slot systems.
Router modules 1 Figure 14 shows the MR2 management module front panel.
1 Router modules Console port The console port is a standard DB-9 serial connector through which you can attach a PC or terminal to configure the router using the CLI. NOTE The console port interfaces the control plane only. It does not interface the data plane. 10/100/1000 Ethernet port Management modules also contain a 10BaseT, 100BaseTX, or 1000BaseTX auto-sensing, auto-negotiating Ethernet port. This port has an RJ45 unshielded twisted pair (UTP) connector.
Router modules 1 Management module LEDs The LEDs on all management module models are the same. Table 2 describes the LEDs on the management module. TABLE 2 Management module LEDs LED Position State Meaning Port 1 and Port 2 Each adjacent to the auxiliary flash slot that it represents On or blinking The software is currently accessing the auxiliary flash card. Off The software is not currently accessing a auxiliary flash card, although there is one inserted in the slot.
1 Router modules Interface modules Interface modules for Brocade MLX, Brocade MLXe, and Brocade NetIron XMR routers are available in two types: • Gen-1 interface modules • Gen-2 interface modules, which provide additional functionality, more memory, and higher operation speeds. Table 3 lists the interface modules that are available for Brocade MLX Series and Brocade NetIron XMR routers.
Router modules TABLE 3 1 Interface modules for all Brocade MLX Series and Brocade NetIron XMR routers (Continued) SKU Ports Supported on Description NI-X-OC48X8 8 MLXe, MLX, XMR NetIron XMR/MLX 8-port OC-12/48 (STM-4/16) Packet over SONET/SDH module interface module with IPv4/IPv6/MPLS hardware support. Requires SFP optics. NI-MLX-10GX8-M 8 MLXe, MLX Brocade MLX Series 8-port 10-GbE (M) module with IPv4/IPv6/MPLS hardware support - requires SFPP optics. Supports 512K IPv4 routes in FIB.
1 Router modules Table 4provides a compatibility matrix for MLXe modules.
1 Router modules Before you install a 2x100GbE module, you will need to remove the center slot guide that divides the slot into two partitions. Do not discard this guide, as you will need it if you ever want to convert the slot into two slots. For information about how to remove the center guide and install high-speed fabric modules, refer to the 2x100GbE module installation instructions in the appropriate installation chapter for your router model.
1 Router modules CFP optics The 100 GbE interface module is 802.3ba compliant, supports CFP-based optics, and is backwards-compatible with existing Brocade MLX and Brocade NetIron XMR interface modules. This interface module requires high-speed fabric modules. 100GbE interface modules will boot in turbo mode if all modules in the chassis are Gen-2 modules. You must insert CFP-compliant fiber-optic transceivers in each port you intend to use.
Router modules TABLE 6 1 Power supply requirements for 100xGbE modules (Continued) Router type Number of 100xGbE modules installed Power supply requirements (minimum required-redundancy requirements) MLXe-16 six four 1200W PSU for 4+4 redundancy, install eight 1200W PSU for 3+3 redundancy, install four 1800W PSU seven to eight a minimum of five 1200W PSU for 4+4 redundancy, install eight 1800W PSU for 5+3 redundancy, install eight 1200W PSU Brocade NetIron XMR 1600 eight (1x100GE) four 1200W P
1 Router modules 8x10GE-X interface module LEDs The 8x10GE-X interface module LEDs indicate module and port status, as described in Table 7. TABLE 7 8x10GE-X module LEDs LED Location State Meaning Power Lower left corner of module Green Module is receiving power Off Module is not receiving power Green blinking Port enabled and link is passing traffic. LED is solid green when link is idle. Off Port is disabled. Link/Act Below the ports. Top port LED on left, bottom port LED on right.
Router modules 1 Gen-1 10Gx2 and 10Gx4 Ethernet interface modules Gen-1 2-port and 4-port 10 Gbps Ethernet interface modules are available in the following formats: • • • • NI-MLX-10Gx2 - 2-port interface module for MLX devices NI-XMR-10Gx2 - 2-port interface module for XMR devices NI-MLX-10Gx4 - 4-port interface module for MLX devices NI-XMR-10Gx4 - 4-port interface module for XMR devices NOTE When you install Gen-1 2-port or 4-port 10 Gbps Ethernet interface modules, you must upgrade the software on
1 Router modules 10 Gbps Ethernet ports The Gen-1 2-port or 4-port Ethernet modules (BR-MLX-10Gx4-X) have either two or four physical ports that allow you to connect your router to other network routers at a speed of 10 Gbps. You must insert XFP-compliant fiber-optic transceivers in each port you intend to use.
Router modules 1 Power supply requirements for Gen-1 2-port or 4-port 10 Gbps Ethernet interface modules Table 10 lists the power supply requirements for each type of router when installing Gen-1 2-port or 4-port 10 Gbps Ethernet interface modules.
1 Router modules Gen-2 4-port 10 Gbps Ethernet interface modules Gen-2 4-port 10 Gbps Ethernet interface modules are available in the following formats: • BR-MLX-10Gx4-X-ML - 4-port interface module for MLX and MLXe devices • BR-MLX-10GX4-X - 4-port interface module for XMR and MLXe devices NOTE The 10Gx4-X10 GbE module requires a minimum software version of R0.51.00. Please upgrade all software on the system to a minimum of R05.1.00 before installing your 10Gx4-X module.
Router modules 1 For an up to date list of the 10 Gbps XFP-compliant fiber-optic transceivers that are available from Brocade, refer to the latest version of the Brocade Optics Family Data Sheet, available online in the following location: http://www.brocade.com/downloads/documents/data_sheets/product_data_sheets/Optics_DS.p df For more information about fiber-optic transceivers and associated cabling, refer to “Installing a fiber-optic transceiver” on page 318.
1 Router modules Gen-2 8-port 10 Gbps interface modules For Brocade MLXe and Brocade MLX routers, the 8-port, 10 Gbps interface modules (NI-MLX-10Gx8-M and NI-MLX-10Gx8-D) provide eight 10 Gbps ports that support SFP+ optics. These modules contain an internal flash memory of 16 MB for local storage of CPU images, and 32 MB for local storage of FPGA images. The NI-MLX-10Gx8-M interface module supports a buffer of 3 GB buffering per module. The NI-MLX-10Gx8-D module supports 1 GB buffering per module.
Router modules FIGURE 20 1 Port RX and TX, and LED designations for NI-MLX-10Gx8-M and NI-MLX-10Gx8-D modules 1 TX RX 3 TX RX 5 TX RX 7 TX RX 1 7 2 8 2 RX TX LEDs 1 2 4 RX TX 6 RX TX 3 4 5 8 RX TX 6 7 8 NI-MLX-10Gx8-M and NI-MLX-10Gx8-D modules support the SFP+ optics; they do not support SFP optics. For a list of supported SFP+ optics, refer to the latest version of the Brocade Optics Family Data Sheet, available online in the following location: http://www.brocade.
1 Router modules SYSLOG: May 28 16:22:35:<13>May 28 16:22:35 System: Module was inserted to slot 7 Module 7 is -d class, it can't work when router mpls is enabled.
Router modules 1 NOTE When you install BR-MLX-1GCx24-X modules, you must upgrade the software on all interface modules and management modules to the appropriate software release. For more information on the appropriate software release refer to the Hardware Installation Notes that shipped with the modules. NOTE When you are replacing older modules with 24x1G modules, you must first delete the software configuration for the older module.
1 Router modules Power supply requirements for BR-MLX-1GCx24-X interface modules Table 16 lists the power supply requirements for each type of router when installing 24-port 1 Gbps Ethernet copper RJ45 interface module (BR-MLX-1GCx24-X).
Router modules 1 NOTE When you are replacing older modules with 24x1G modules, you must first delete the software configuration for the older module. If you do not delete the old configuration, a configuration mismatch will occur when you install the new module. This mismatch will be displayed in the results of the show config command. NOTE The SNMP Management Information Base (MIB) uses the Interface Index (ifIndex) to assign a unique value to each port on a module or slot.
1 Router modules Power supply requirements for BR-MLX-1GFx24-X and BR-MLX-1GFx24-X-ML interface modules Table 18 lists the power supply requirements for each type of router when installing 24-port 1 Gbps fiber interface modules.
Router modules 1 The front panel includes the following features: • LEDs to the left support the top ports, LEDs to the right support the bottom ports • 20 100/1000 Ethernet SFP ports Table 19 describes the LEDs for the 20-port 100/1000 Ethernet module TABLE 19 20-port 100/1000 Ethernet module LEDs Position State Meaning Below each Ethernet port. (Left-side LED supports port in top row. Right-side LED supports port in bottom row.) On or blinking The port is transmitting and receiving packets.
1 Router modules NI-MLX-1Gx48-T-A interface module Figure 25 shows the front panel of the NI-MLX-1Gx48-T-A interface module. FIGURE 25 NI-MLX-1Gx48-T-A module front panel A The front panel includes the following features: • A power LED located below the part number • Eight mini-RJ21 connectors, each supporting six 10/100/1000 Mbps Ethernet ports The eight mini-RJ21 connectors support six 1 Gbps Ethernet ports each.
Router modules 1 Power supply requirements for NI-MLX-1Gx48-T-A modules Table 21 lists the power supply requirements for each type of router when installing NI-MLX-1Gx48-T-A modules.
1 Router modules NOTE Fan upgrades are not required on Brocade MLX-16 routers. To display information about NIBI-16-FAN-EXH-A modules installed in a 16-slot router, enter the show chassis command.
Router modules 1 NOTE All POS modules support both Packet over SONET and Packet over SDH. Dual speed OC-12c and OC-48c POS interface modules Dual-speed OC-48c or OC-12c POS interface modules can be reconfigured through the CLI to support OC-48 or OC-12 speeds. The front panels of OC-12c and OC-48c POS interface modules contain the following features: • Two, four, or eight ports that can accommodate SFP optics. • A power LED to indicate if power is being received by the module.
1 Router modules FIGURE 28 8-port OC-12c and OC-48c POS interface module 1 2 4 6 8 11 10 1 35 7 246 8 1 2 3 4 5 Active / Local Fail 6 7 8 I Tx Pkt Rx Pkt Carrier Rcvd / Remote Fail Power 3 5 7 N I N O U T O U T BITS2 BITS1 9 1 Power 4 Port 3 7 Port 6 10 Port status LEDs 2 Port 1 5 Port 4 8 Port 7 11 BITS clocking ports 3 Port 2 6 Port 5 9 Port 8 Single-Speed OC-192c POS interface modules The front panel of the single-speed OC-192c POS interface modules co
Router modules 1 POS module LEDs POS interface module front panels contain a power LED and four LEDs per port to indicate port states as described in Table 22. TABLE 22 POS module LEDs LED Position State Meaning Power Far left of module On Power is being received by the module Off The module is not receiving power. Center of board: top position One LED per port as defined by column position Green Port is enabled. Red Port is enabled and their is a locally detected error condition.
1 Router modules OC-12c and OC-48c POS interface module ports OC-12c and OC-48c POS interface modules have two, four, or eight ports that accept SFP optical transceivers (provided by Brocade). For a list of SFP optics supported by Brocade, refer to the latest version of the Brocade Optics Family Data Sheet, available online in the following location: http://www.brocade.com/downloads/documents/data_sheets/product_data_sheets/Optics_DS.
Router modules TABLE 23 1 Switch fabric modules Part number Description NI-X-SF1 Switch fabric module for 4-slot routers NI-X-SF3 Switch fabric module for 8- and 16-slot routers NI-X-32-SF Switch fabric module for 32-slot routers NI-X-4-HSF High speed switch fabric module for 4-slot routers NI-X-16-8-HSF High speed switch fabric module for 8- and 16-slot routers NI-X-32-HSF High speed switch fabric module for 32-slot routers Switch fabric modules switch packets from one interface module to
1 Router modules TABLE 24 Switch fabric module LEDs (Continued) LED Position State Meaning Active Below Pwr LED On The switch fabric is active and ready to switch user packets. Off for extended period The switch fabric is not active and cannot switch user packets. High-speed switch fabric modules Gen-2 high-speed fabric (HSF) modules support wire-speed forwarding for all packet sizes, including jumbo frames.
Router modules 1 • 8-slot router: Can accommodate up to four 1200W or 1800W AC and DC power supplies. • Because power is supplied over a common power bus, any power supply installed in addition to the two required provides backup for any supply that fails. For full redundancy for the required power supplies, you must add two additional power supplies. 16-slot router: Can accommodate eight 1200W or 1800W AC and DC power supplies.
1 Router modules NOTE After a power supply is removed from a router, the software determines if there is enough power to operate all of the interface modules. If there is not enough power, some interface modules will be powered off. NOTE If you want to perform a hitless upgrade, replace one power supply unit at a time, and make sure the device has at least +1 redundancy at all times.
Router modules 1 • 32-slot router: Equipped with ten fan assemblies. Each fan assembly contains a 4-speed fan. The fan trays support four settings, 50%, 60%, 75%, and 100%, as the normal fan speeds, which are set by the management module. You can install an optional upward air deflector on the fans of 32-slot routers using a fan deflector kit from Brocade. For more information, refer to “Cooling system for Brocade MLX Series and Brocade NetIron XMR routers” on page 57.
1 Router modules FIGURE 33 Fan locations for Brocade MLXe-8-routers 1 1 Fan module FIGURE 34 Front fan location for Brocade MLX-16 routers 1 1 54 Front fan assembly Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
Router modules FIGURE 35 1 Rear fan location for Brocade MLXe-16 routers 1 1 Rear fan assemblies Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02 55
1 Router modules FIGURE 36 Rear fan locations for Brocade MLXe 32-slot routers 2 1 4 3 6 5 8 7 10 9 1 - 10 Fan modules 1 - 10, numbered as labeled At startup, the fans operate at high speed. After a period of time, the management module changes the fan speed to low. By default, the router polls the temperature sensor on each module every 60 seconds for a temperature reading.
Router modules 1 The fan control modules include a bi-color LED, which indicates the status of the fans. Table 26 describes the states of this LED. TABLE 25 Brocade MLXe-32 router fan control LED LED Position State Meaning Fan control LED Rear of router on the fan assembly Off The fans are not receiving power. Green The fans are working and responding to commands from the fan control module. Red The fans are not working and not responding to commands the fan control module.
1 Router modules FIGURE 37 Fan locations for Brocade MLX and Brocade NetIron XMR 4-slot routers 1 1 Fan module FIGURE 38 Fan locations for Brocade MLX and Brocade NetIron XMR 8-slot routers 1 1 58 Fan module Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
Router modules FIGURE 39 1 Front fan location for Brocade MLX and Brocade NetIron XMR 16-slot routers 1 1 Front fan assembly FIGURE 40 Rear fan location for Brocade MLX and Brocade NetIron XMR 16-slot routers 1 1 Rear fan assemblies Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02 59
1 Router modules FIGURE 41 Rear fan locations for Brocade MLX and Brocade NetIron XMR 32-slot routers 2 1 4 3 6 5 8 7 10 9 1 - 10 Fan modules 1 - 10, numbered as labeled At startup, the fans operate at high speed. After a period of time, the management module changes the fan speed to low. By default, the router polls the temperature sensor on each module every 60 seconds for a temperature reading.
Supported software features 1 The 32-slot router fan control modules include a bi-color LED, which indicates the status of the fans. Table 26 describes the states for this LED. TABLE 26 Brocade MLX and Brocade NetIron XMR 32-slot router fan control LED LED Position State Meaning Fan control LED Rear of router on the fan assembly Off The fans are not receiving power. Green The fans are working and responding to commands from the fan control module.
1 62 Supported software features Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
Chapter Installing a Brocade MLXe Router 2 This chapter describes how to install a Brocade MLXe router and its modules in the following sections: • • • • • • • • • • “Installation precautions” on page 63 “Installing 2x100GbE interface modules in Brocade MLXe routers” on page 67 “Installing a Brocade MLXe-4 router” on page 71 “Installing a Brocade MLXe-8 router” on page 80 “Installing a Brocade MLXe-16 router” on page 89 “Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet” on page 1
2 Installation precautions CAUTION Do not install the router in an environment where the operating ambient temperature might exceed 40C (104F). CAUTION Make sure the air flow around the front, sides, and back of the router is not restricted. CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you operate the router with an uncovered slot, the system may overheat. CAUTION Never leave tools inside the router.
Installation precautions 2 Power precautions CAUTION Use a separate branch circuit for each AC power cord for redundancy in case one of the circuits fails. DANGER Make sure to choose the appropriate circuit device, depending on the number of AC power supplies installed in the router. DANGER Disconnect the power cord from all power sources to completely remove power from the router.
2 Installation precautions CAUTION Ensure that the router does not overload the power circuits, wiring, and over-current protection. To determine the possibility of overloading the supply circuits, add the ampere (amp) ratings of all devices installed on the same circuit as the router. Compare this total with the rating limit for the circuit. The maximum ampere ratings are usually printed on the routers near the input power connectors.
Installing 2x100GbE interface modules in Brocade MLXe routers 2 CAUTION For the NEBS-compliant installation of Brocade MLXe-4, Brocade MLXe--8, and Brocade MLXe-16 routers with AC and DC systems, use a ground wire of at least 6 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground.
2 Installing 2x100GbE interface modules in Brocade MLXe routers If the higher-number slot (even number) is configured for another type of module, you must reconfigure it by entering the no module command. - If there is a module of another type installed in either of the slots. You must remove the existing module, remove the center slot guide, and reconfigure the higher-numbered (even number) of the two slots as no module.
Installing 2x100GbE interface modules in Brocade MLXe routers FIGURE 42 2 Removing the center slot guide Plunger style Pull up on plunger while pulling guide out of chassis Screw style Loosen screw before pulling guide out of chassis 4. Remove the two connector covers from the rear connectors of the module. Refer to Figure 43. 5. Remove the port cover from one or both ports, depending on how you plan to use your module.
2 Installing 2x100GbE interface modules in Brocade MLXe routers NOTE The 2x100G interface module is sensitive to dust and debris. Keep the optics covers in place until you are ready to connect the fiber cable. Clean all fiber cables properly before you connect them to the 2x100G interface module.
Installing a Brocade MLXe-4 router 2 Installing a Brocade MLXe-4 router This section describes how to install a Brocade MLXe-4 router. Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
2 Installing a Brocade MLXe-4 router NOTE Because of the weight of a fully loaded Brocade MLXe-4 router, Brocade recommends mounting it in a rack before installing the modules and AC power supplies. You can install up to eight Brocade MLXe-4 routers in a standard 19-inch (EIA310-D) two-post rack using the factory-installed mounting brackets for either front- or mid-mounts.
Installing a Brocade MLXe-4 router FIGURE 47 installing the router in a rack 1 2 1 2 Screws on mounting posts 1 3 2 Front-mount position 3 Mid-mount position 4. Slide the router down so that the mounting screw heads are in the narrowest part of the keyhole slots. 5. Tighten the screws to secure the router in place. For extra support, use additional screws. NOTE For better grounding of the router to the rack, attach the router using star washers.
2 Installing a Brocade MLXe-4 router NOTE Brocade MLXe modules are dedicated, which means that you must install them in Brocade MLXe routers only. If you install a Brocade MLXe module in a non-Brocade MLXe router, or install a module intended for a non-Brocade MLXe router in a Brocade MLXe router, the router and module will not function properly.
Installing a Brocade MLXe-4 router 2 CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you operate the router with an uncovered slot, the system may overheat. Tighten the screws that secure the slot blanks so that they remain in place when removing adjacent panels or modules. CAUTION If you are hot-swapping a module, allow a minimum of two seconds after a module (or power supply or fan tray) has been removed before inserting a module in the same slot.
2 Installing a Brocade MLXe-4 router 5. Rotate the ejectors until they are flush with the module front panel. This action will fully seat the module in the backplane. 6. Tighten the screws at each end of the module faceplate by pushing them in and turning them clockwise. Complete the tightening process using the flat-blade screwdriver. 7. Enter the write memory command to ensure that the slot will be correctly configured for the new module after a reboot.
Installing a Brocade MLXe-4 router FIGURE 49 2 Installing a power supply 4. Push the power supply front panel into the router until it engages the backplane connector. 5. Pull the latch handle on the power supply up to lock the power supply in place. For information about connecting power to the router, refer to “Connecting AC power” on page 77 or “Connecting DC power” on page 78. Connecting AC power AC power is supplied through a power cord connected to the AC power supply installed in the router.
2 Installing a Brocade MLXe-4 router Connecting DC power You can provide DC power for the Brocade MLXe-4 router by installing a DC-to-DC power supply. The DC-to-DC supply converts 48V-DC input from a power source to 12V-DC for your router. DANGER The procedure in this section is for qualified service personnel. NOTE Because there are multiple power supply vendors, the LED layout on your DC power supply may differ from what is shown in Figure 50. However, the LED functions are identical.
Installing a Brocade MLXe-4 router 2 CAUTION For the NEBS-compliant installation of Brocade MLXe-32, routers with AC and DC systems, use a ground wire of at least 2 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
2 Installing a Brocade MLXe-8 router Installing a Brocade MLXe-8 router This section describes how to install a Brocade MLXe-8 router. NOTE Illustrations in this chapter may differ slightly from the actual equipment. Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
Installing a Brocade MLXe-8 router 2 You can install up to six Brocade MLXe-8 routers in a standard 19-inch (EIA310-D) rack using the standard rack installation method. If you use the cabinet mounting kit, you can install up to 4 Brocade MLXe-8 routers in a standard 19-inch rack. Front- or mid-mount your device in a standard rack Your Brocade MLXe-8 router ships from the factory with mounting brackets attached for front-mount installation in a standard 2-post rack.
2 Installing a Brocade MLXe-8 router 3. Mount the lowest router first. With one person on each side, lift the router and slip the widest part of each keyhole slot on the mounting bracket over the corresponding screw in the rack post. See Figure 53. FIGURE 53 Mounting the router in a rack 1 1 3 2 1 Screws in mounting posts 2 Front-mount position installation 3 Mid-mount installation 4. Slide the router down so that the mounting screw heads are in the narrowest part of the keyhole slots. 5.
Installing a Brocade MLXe-8 router 2 DANGER The intra-building ports of the equipment or subassembly are suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building ports of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the outside plant (OSP) or its wiring.
2 Installing a Brocade MLXe-8 router The router ships with slot blanks installed in all empty module slots. The slot blanks help ensure proper airflow inside the router. You must remove the slot blank to install a module. CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you run the router with an uncovered slot, the system may overheat. Tighten the screws that secure the slot blanks so that they remain in place when removing adjacent panels or modules.
Installing a Brocade MLXe-8 router 2 NOTE When inserting the module into the router, be sure that the faceplate does not overlap the faceplate of an adjacent module. 5. Rotate the ejectors until they are flush with the module faceplate. This action will fully seat the module in the backplane. 6. Tighten the screws at each end of the module faceplate by pushing them in and turning them clockwise. Complete the tightening process using the flat-blade screwdriver. 7.
2 Installing a Brocade MLXe-8 router 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot and slide it along the guides on each side of the slot. Refer to Figure 55. NOTE Empty power supply slots must be covered with slot blanks. NOTE Do not overtighten screws when installing power supplies. CAUTION Carefully follow the mechanical guides on each side of the power supply slot and make sure the power supply is properly inserted in the guides.
Installing a Brocade MLXe-8 router 2 Connecting AC power AC power is supplied through the power cord that is connected to the AC power supply in the router. NOTE For the NEBS-compliant installation, AC power connections must use a surge protection device (SPD) to protect the AC power supplies from damage due to excessive power line surges. Follow these steps to connect the AC power cord. 1. Locate the AC inlet on rear of chassis for the associated installed AC power supply. 2.
2 Installing a Brocade MLXe-8 router FIGURE 56 The Brocade MLXe-8 DC power supply 2 DC IN DC OUT ALM 1 1 Screws holding transparent cover 2 Power lug screws 2. Use a #2 Phillips screwdriver to remove the power lugs. 3. Crimp #8 AWG power supply wire into the power lugs and reconnect the lugs to the power supply unit. Refer to Figure 57.
Installing a Brocade MLXe-16 router FIGURE 57 2 Crimping the power supply wire in the lug 1 1 AWG power supply wire: #8 AWG power supply wire for 1200W power supplies #6 AWG power supply wire for 1800W power supplies 4. Connect the -48V cable to the negative terminal and the 0V cable to the positive terminal. NOTE DC return must be isolated from the router ground (DC-I) when connecting to DC power supplies. 5. Replace the transparent cover.
2 Installing a Brocade MLXe-16 router NOTE This equipment is suitable for installation in a Network Telecommunication facility and where NEC requirements apply. Additionally, it may be installed in either a Common Bonding Network (CBN) or Isolated Bonding Network (IBN). It is not intended for Outside Plant (OSP) installations.
Installing a Brocade MLXe-16 router 2 You can install up the three Brocade MLXe-16 routers in a standard 19-inch (EIA310-D) rack. If you are installing your Brocade MLXe-16 router in a cabinet or 4-post rack, refer to “” on page 146. Front- or mid-mount in a standard rack Follow these steps to mount a Brocade MLXe-16 router in a rack. You will need to provide standard #12-24 pan-head screws to mount each router in a rack. You will need a Phillips screwdriver to perform this task.
2 Installing a Brocade MLXe-16 router FIGURE 59 Mounting the Brocade MLXe-16 router in a rack 2 1 1 Front-mount configuration 2 Mid-mount configuration 4. Slide the router down so that the mounting screw heads are in the narrow portion of the keyhole slots. 5. Tighten the screws to secure the router in place. For extra support, use additional screws. NOTE For better grounding of the router to the rack, attach the router using star washers.
Installing a Brocade MLXe-16 router 2 DANGER The intra-building ports of the equipment or subassembly are suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building ports of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the outside plant (OSP) or its wiring.
2 Installing a Brocade MLXe-16 router DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. CAUTION Use of a power screwdriver may twist the heads from the screws and is not recommended. CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you operate the router with an uncovered slot, the system may overheat. Tighten the screws that secure the slot blanks so that they remain in place when removing adjacent panels or modules.
Installing a Brocade MLXe-16 router 2 ver V5.0.0T163 module 1 ni-mlx-20-port-1g-copper ! This example shows that slot 1 is currently configured for a 20-port 1 Gbps copper interface module. b. With the module designation from show running-config command output, use the no module command to remove the configuration from slot 1. MLXe-16(config)# no module 1 ni-mlx-20-port-1g-copper This command removes the configuration from slot 1, leaving it ready for a new module. 2.
2 Installing a Brocade MLXe-16 router FIGURE 60 Installing a module in a Brocade MLXe-16 router Installing power supplies in a Brocade MLXe-16 router DANGER High Touch Current. Earth connection is essential before connecting supply. Follow these steps to install a power supply in a Brocade MLXe-16 router. 1. Remove the power supply slot blank. 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot, using the guides on either side of the slot. Refer to Figure 61.
Installing a Brocade MLXe-16 router FIGURE 61 2 Installing a power supply in a Brocade MLXe-16 router CAUTION Carefully follow the mechanical guides on each side of the power supply slot and make sure the power supply is properly inserted in the guides. Never insert the power supply upside down. 4. Push the power supply front panel toward the back of the router. This action causes the power supply connector to engage the backplane connector.
2 Installing a Brocade MLXe-16 router Follow these steps to connect AC power: 1. Locate the power supply AC inlet at the bottom rear of chassis for the associated installed power supply. 2. Lift the cord retainer and connect an AC power cord to the associated power supply AC inlet. 3. Snap the cord retainer over the power plug to hold it in place.
Installing a Brocade MLXe-16 router 2 CAUTION For the NEBS-compliant installation of Brocade MLXe-4, Brocade MLXe--8, and Brocade MLXe-16 routers with AC and DC systems, use a ground wire of at least 6 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
2 Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet Final steps Complete these steps in the order listed: • “Attaching a management station” • “Activating the power source” • “Verifying proper operation” Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet Cabinet or 4-Post Rack Mount Kit contents You can mount Brocade MLXe routers in a cabinet or 4-post rack using the optional cabinet/4-post rack mount kits available from Brocade.
Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 2 To install a Brocade MLXe-16 router, use the RMK-CAB-MLXE-16 Cabinet/4-Post Rack Mount Kit, and refer to “Installing a Brocade MLXe-16 router in a cabinet or 4-post rack” on page 105. NOTE Because of the weight of fully loaded routers, it is recommended that you mount the router in a rack or cabinet before installing modules and power supplies.
2 Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 4. Attach the side plates to the rear of the router, using eight 6-32 flat-head screws. Refer to Figure 65. FIGURE 65 Attach side plates to the rear of the router (MLXe-4 shown) B B A A There are two sizes of side plates to accommodate cabinets or racks with depths of 27-28 inches, and depths of 29-31 inches. Be sure to select the side plate that is appropriate for your cabinet or rack. 5.
Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 2 6. Install the side duct to the mounting shelf, using the tab and slot features at the base of the duct assembly. Refer to Figure 67. FIGURE 67 7. Install side air ducts to the mounting shelf (MLXe-4 and MLXe-8) Select the rail extender that is appropriate for the depth of your cabinet or rack and attach it to the front of the top rail. Install the top rail to the cabinet or rack rails using four 10-32 screws.
2 Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 8. Install the router in the cabinet or rack. The router slides into the rack on top of the mounting shelf. Secure the router to the rack rails using eight 10-32 screws. Refer to Figure 69 (MLXe-4 slot router shown). FIGURE 69 Install the router on the mounting shelf 9. Install the transport brackets to the cabinet or rack rails and to the side plates on the router, using six 10-32 screws. Refer to Figure 70.
Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 2 Installing a Brocade MLXe-16 router in a cabinet or 4-post rack Using the Cabinet/4-Post Rack Mount Kit, you can install up to four Brocade MLXe-8 routers in a cabinet or rack. DANGER Make sure the rack or cabinet housing the router is adequately secured to prevent it from becoming unstable or falling over. DANGER Mount the routers you install in a rack or cabinet as low as possible.
2 Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 3. Attach the side plates to the router using 8 4-40 flat head screws. Refer to Figure 72. FIGURE 72 Attach the side plates to the rear sides of the device 4. Attach the telescoping rails to the mounting posts in the cabinet or rack.
Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 2 5. Install the router in the cabinet or rack using 8 10-32 screws. Refer to Figure 74. FIGURE 74 Install the router in the cabinet or rack 6. Secure the transport brackets to the rear of the router using 10 10-32 screws, and to the cabinet or rack mounting posts using 6 10-32 screws. Refer to Figure 75.
2 Mounting Brocade MLXe-4, -8, or -16 routers in a 4-post rack or cabinet 7. Attach the air block bracket to the front of the cabinet. Refer to Figure 76. FIGURE 76 Install the air block bracket 8. Attach the cable management comb. Refer to Figure 77. For cable management instructions, refer to “Brocade MLXe-32 cable management” on page 126. FIGURE 77 Attach the cable management comb • Repeat steps 1 through 9 for each router you install in the cabinet.
Installing a Brocade MLXe-32 router 2 Installing a Brocade MLXe-32 router This section describes how to install a Brocade MLXe-32 router. NOTE Illustrations in this chapter may differ slightly from the actual equipment. Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
2 Installing a Brocade MLXe-32 router • A mechanical lift with a minimum 350 lb limit to move the router off the pallet. The ideal lift configuration is a counterweight base material lift with a metal lift plate installed in place of the forks. The metal plate should be no wider than 17 inches, so that it will fit between the rack mount rails. • A strap to stabilize the router while you are moving it on the mechanical lift.
Installing a Brocade MLXe-32 router 2 Installing a Brocade MLXe-32 router in a rack DANGER Make sure the rack or cabinet housing the router is adequately secured to prevent it from becoming unstable or falling over. DANGER Mount the routers you install in a rack or cabinet as low as possible. Place the heaviest router at the bottom and progressively place lighter routers above.
2 Installing a Brocade MLXe-32 router • The empty device weighs approximately 362 lbs. You will need a mechanical device (such as a material lift), and at least two people to guide the device into place. • Before you install the device, make sure that the rack is in a permanent location and is secured to the floor or wall of the building. The installation site must allow adequate clearance for airflow, installation, and maintenance.
Installing a Brocade MLXe-32 router 2 DANGER Do not use the handles on the power supply units or fan modules to position the router. 6. Secure the router to the mechanical lift with a strap to prevent tipping. 7. Carefully position the router in front of the rack where it is to be installed. NOTE Make sure your site provides 200-240V power.
2 Installing a Brocade MLXe-32 router FIGURE 79 Open Frame EIA 310-D Rack Mount Kit contents 1 2 1 Saddle 2 10-32 x 5/8 inch screw 3 12-24 x 1/2 inch screw 4 M6 x 12 mm screw 3 4 2. Allow 35U in the rack to accommodate the router. See Figure 80 for alignment: • The saddle requires 1U of permanent space in the rack. • The router requires 33U of space in the rack, plus 1U temporary space above for installation. 3.
Installing a Brocade MLXe-32 router FIGURE 80 2 Align the saddle in the rack 12 12 Front view (port side) 11 11 10 10 9 9 8 8 7 7 6 6 5 5 1 4 4 3 Rear view (non-port side) 1 3 2 2 2 2 1 1 1 Saddle 2 Seat of saddle aligns with U marking on mounting posts as shown FIGURE 81 Saddle installation 1 1 2 2 Slide chassis onto the saddle 1 2 Front (port side) of rack mounting post Rear side of rack mounting post Brocade MLX Series and Brocade NetIron XMR Hardware Install
2 Installing a Brocade MLXe-32 router FIGURE 82 Slide the device into the rack 2 1 1 Align bottom of router slightly above the seat of the saddle using mechanical lift. 2 Using at least two people, slide router gently onto saddle and into the rack. 4. Use the provided standard #12-24, #10-32 or M6 pan head screws (dependent on the specifications of your rack) in each available hole on the rack mount bracket to attach the router to the rack mounting poles. See Figure 83. 5.
Installing a Brocade MLXe-32 router FIGURE 83 2 Secure the router to the rack 1 2 3 1 1 Router installed in open frame rack 2 Rack mounting poles 3 Router mounting brackets 1 6. Remove the strap securing the router to the mechanical lift. 7. With two people in front and two people in back, slide the router into the rack. 8. For a mid-mount, remove the factory-installed mounting brackets from the front edges of the device.
2 Installing a Brocade MLXe-32 router 10. Visually inspect the alignment of the router. If the router is installed properly in the rack, the mounting screws on one side of the rack should align with the mounting screws on the opposite side and the router should be level. Add all remaining screws. NOTE For better grounding of the router to the rack, attach the router using star washers. You should also use star washers with any single-hole grounding lugs to keep the lugs from rotating.
Installing a Brocade MLXe-32 router 2 Because you will need to use a mechanical lift to move and install the device, make sure you allow enough space to operate the lift. You will also need at least two people to slide the router off the lift and into the rack. Once you have completed the preliminary installation preparations (refer to “Preliminary rack mount installation steps” on page 112), follow these steps to mount your 32-slot router in a 4-post rack or open cabinet. 1.
2 Installing a Brocade MLXe-32 router 3. Adjust the telescoping rails to fit your rack. The rails can accommodate rack depths from 27 31 inches. 4. Attach the side rails to the front and back of the rack, using screws appropriate for your rack type. (You must provide these screws). Refer to Figure 85. NOTE The narrow telescoping ends of the side rails should attached at the back of the rack. FIGURE 85 Attach the telescoping side rails to the rack. 5.
Installing a Brocade MLXe-32 router FIGURE 86 2 Slide the chassis in the rack 6. Once the chassis is securely inserted in the rack, fasten the mounting ears to the front rails of the rack using screws appropriate for your rack type (eight screws per side). Refer to Figure 87.
2 Installing a Brocade MLXe-32 router FIGURE 87 Secure chassis in rack Your rack installation is complete Installing modules in the Brocade MLXe-32 router The Brocade MLXe-32 router ships with empty module slots and upper and lower shipping panels installed. For instructions about installing 2x100GbE interface modules, refer to “Installing 2x100GbE interface modules in Brocade MLXe routers” on page 67.
Installing a Brocade MLXe-32 router 2 (OSP) or its wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 5) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.
2 Installing a Brocade MLXe-32 router CAUTION All empty module slots must have slot blanks installed. Operating the router without slot blanks may cause the router to overheat. CAUTION If you are hot-swapping a module, allow a minimum of two seconds after a module (or power supply or fan tray) has been removed before inserting a module in the same slot. Follow these steps to install a module in the Brocade MLXe router. 1.
Installing a Brocade MLXe-32 router 2 Write startup-config done. FIGURE 88 Installing a module in a Brocade MLXe-32 router Power supply requirements for NI-MLX-1Gx48-T-A modules You can install up to twenty NI-MLX-1Gx48-T-A modules and populate the remaining slots with other modules, which requires four 2400W power supplies. You can achieve 4+4 power redundancy by installing four additional power supplies.
2 Installing a Brocade MLXe-32 router FIGURE 89 insertion and extraction tool 2 1 1 Hooked tab 2 Stepped tab Use the tool to grasp the plug of the modular connector at its narrow end (the end closest to the attached cable), and insert the connector into the proper interface module. Grasping the plug at the wide end during insertion may result in the tool being difficult to release and remove.
Installing a Brocade MLXe-32 router FIGURE 90 2 Brocade MLXe-32 cable routing diagram CAUTION Be sure not to exceed the minimum recommended bend radius for the cables: 2 in. for MRJ-21 cables, and 1.5 in. for Category 5 (RJ45) and fiber-optic cables. Cable routing for the upper-left quadrant Route cabling from slots in numerical order starting with the cables for slot #1. 1. Route cables for slots #1 and #2 directly to the left through the side comb. Refer to Figure 91.
2 Installing a Brocade MLXe-32 router FIGURE 91 Routing upper-left quadrant cables 1 2 3 4 1 2 Upper left quadrant Side combs (18) FIGURE 92 3 4 Cables from slot #1 Cables from slot #2 Routing upper-left quadrant cables up 1 2 3 4 1 2 128 Upper left quadrant Comb C (slot #7 and #8 cables) 3 4 Comb B (slot #5 and #6 cables) Comb A (slot #3 and #4 cables) Brocade MLX Series and NetIron XMR Hardware Installation Guide 53-1002373-02
Installing a Brocade MLXe-32 router 2 2. Route cables from slots #3 and #4 up through comb A. Refer to Figure 92. 3. Route cables from slots #5 and #6 up through comb B. 4. Route cables from slots #7 and #8 up through comb C. Cable routing for the upper-right quadrant Route cables from slots in numerical order starting with the cables for slot #15. 1. Route cables from slots #15 and #16 directly to the right through the side comb. Refer to Figure 93.
2 Installing a Brocade MLXe-32 router FIGURE 94 Routing upper-right quadrant cables up 2 1 3 4 1 2 Upper right quadrant Comb C (slot #9 and #10 cables) 3 4 Comb B (slot #11 and #12 cables) Comb A (slot #13 and #14 cables) 2. Route cables from slots #13 and #14 up through comb A. Refer to Figure 94. 3. Route cables from slots #11 and #12 up through comb B. 4. Route cables from slots #9 and #10 up through comb C.
Installing a Brocade MLXe-32 router 2 Cable routing for the lower-left quadrant 1. Route cables from slots #18 and #17 directly to the left through the side comb. Refer to Figure 95.
2 Installing a Brocade MLXe-32 router FIGURE 96 Routing lower-left quadrant cables 1 2 3 4 1 2 Lower left quadrant Comb A (slot #19 and #20 cables) 3 4 Comb B (slot #21 and #22 cables) Comb C (slot #23 and #24 cables) 2. Route cables from slots #20 and #19 down through comb A. Refer to Figure 95. 3. Route cables from slots #22 and #21 down through comb B. 4. Route cables from slots #24 and #23 down through comb C.
Installing a Brocade MLXe-32 router 2 Cable routing for the lower-right quadrant 1. Route cables from slots #32 and #31 directly to the right through the side comb. Refer to Figure 97.
2 Installing a Brocade MLXe-32 router FIGURE 98 Routing lower-right quadrant cables 1 2 3 4 1 2 Lower right quadrant Comb A (slots #29 and #30 cables) 3 4 Comb B (slots #27 and #28 cables) Comb C (slots #25 and #26 cables) 2. Route cables from slots #30 and #29 down through comb A. Refer to Figure 98. 3. Route cables from slots #28 and #27 down through comb B. 4. Route cables from slots #26 and #25 down through comb C.
Installing a Brocade MLXe-32 router FIGURE 99 2 Accessing modules by shifting cable bundles 1 1 Cable bundles Cable management notes The following rules apply when setting up cable management for a heavily- or fully-loaded system: • All cables must be firmly connected, supported, and contained. • Use cable cinches, spaced approximately every 24 inches, to secure all of the cables for each module into a single bundle. This is especially important at the ends nearest the module connections.
2 Installing a Brocade MLXe-32 router Installing power supplies in a Brocade MLXe-32 router DANGER High Touch Current. Earth connection is essential before connecting supply. Follow these steps to install a power supply in a Brocade MLXe-32 router. 1. Remove the blank power supply faceplate. 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot, using the guides on each side of the slot. Refer to Figure 100.
Installing a Brocade MLXe-32 router 2 CAUTION Carefully follow the mechanical guides on each side of the power supply slot and make sure the power supply is properly inserted in the guides. Never insert the power supply upside down. 4. Push the power supply front panel toward the back of the router to engage the backplane connector. 5. Pull the release latch on the power supply front panel up to lock the power supply in place. 6. Install a blank power supply faceplate into each empty slot.
2 Installing a Brocade MLXe-32 router Follow these steps to connect a DC power source. 1. Use a #1 Phillips screwdriver to remove the screw that secures the safety cover, as shown in Figure 102. Remove the safety cover. FIGURE 102 Removing the safety cover (2400W power supply and 3000W power supply displayed) 2. Use a #2 Phillips screwdriver to unscrew the power lugs. Refer to Figure 103.
Installing a Brocade MLXe-32 router 2 CAUTION For the NEBS-compliant installation of 32-slot routers with AC and DC systems, use a ground wire of at least 2 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
2 Attaching a management station Follow these steps to remove a 3000W DC power supply in a Brocade MLXe-32 router: 1. Ensure the main DC power breaker is OFF. 2. Use a #1 Phillips screwdriver to remove the screw that secures the safety cover, as shown in Figure 102 on page 138. 3. Pull down on the handle to remove the 3000W power supply. Refer to Figure 100 on page 136. 4. Use a #2 Phillips screwdriver to remove the screws securing the power lugs. Refer to Figure 103 on page 138.
Activating the power source 2 • For Ethernet port connections, a Category 5 UTP crossover cable, which you must supply. For information about the management port pin assignments, refer to “Management port pin assignments” on page 391. Follow these steps to attach a PC or terminal to the console port or Ethernet port. 1. Connect a PC or terminal to the console port or Ethernet port using the appropriate cable. 2.
2 Verifying proper operation NOTE Because the router is designed to provide uninterrupted service even when you insert or remove management modules and interface modules, there is no on/off power switch. To turn the system off, simply unplug the power cords. NOTE Wall outlets should be installed near the equipment and should be easily accessible. 4. Verify that the router has initialized successfully. Refer to “Verifying proper operation” on page 142.
Verifying proper operation TABLE 33 2 Router LED states and actions (Continued) LED label Desired state Meaning Abnormal state Meaning or action 10/100/1000 Ethernet Port On or blinking (yellow) The port is transmitting and receiving packets. Off for an extended period The port is not transmitting or receiving packets. Check the following: • Look at the LED for the other 10/100/1000 Ethernet port to see if a link has been established with the remote port.
2 Verifying proper operation TABLE 33 Router LED states and actions (Continued) LED label Desired state Meaning Abnormal state Meaning or action Active On The switch fabric module is active and ready to switch user packets. Off for an extended period. The switch fabric module is not active and user packets are not being switched from one interface module to another. You must replace the switch fabric module. Refer to “Replacing a switch fabric module” on page 352.
Verifying proper operation TABLE 33 LED label 2 Router LED states and actions (Continued) Desired state Meaning Abnormal state Meaning or action Off or amber The fans are not receiving power (off), or the fans are not working and not responding to controls from the fan control module (amber). Check the following: • If the LED is off, check the power LED on the other modules to make sure they are receiving power. If you are using a DC power source, check your power source for problems.
2 The Status column shows the module status. The management module status can be one of the following: • ACTIVE – The module is currently the active management module. • STANDBY – The module is currently the standby management module. • COMING UP – The module is coming up as the standby module. This status occurs if the standby management module becomes the active module during a switchover. The switch fabric module status can be one of the following: • ACTIVE – The module is up and running.
Chapter Installing a Brocade MLX Router 3 This chapter describes how to install a Brocade MLX router and its modules in the following sections: • • • • • • • • • • “Installation precautions” on page 147 “Installing 2x100GbE interface modules in Brocade MLX routers” on page 151 “Installing a Brocade MLX-4 router” on page 155 “Installing a Brocade MLX-8 router” on page 164 “Installing a Brocade MLX-16 router” on page 175 “Installing a Brocade MLX-32 router” on page 190 “Installing a Brocade MLX-32 router
3 Installation precautions CAUTION Do not install the device in an environment where the operating ambient temperature might exceed 40C (104F). CAUTION Make sure the airflow around the front, sides, and back of the device is not restricted. CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you run the device with an uncovered slot, the system may overheat. CAUTION Never leave tools inside the device.
Installation precautions 3 Power precautions CAUTION Use a separate branch circuit for each AC power cord for redundancy in case one of the circuits fails. DANGER Make sure to choose the appropriate circuit device, depending on the number of AC power supplies installed in the device. DANGER Disconnect the power cord from all power sources to completely remove power from the device.
3 Installation precautions CAUTION Ensure that the device does not overload the power circuits, wiring, and over-current protection. To determine the possibility of overloading the supply circuits, add the ampere (amp) ratings of all devices installed on the same circuit as the device. Compare this total with the rating limit for the circuit. The maximum ampere ratings are usually printed on the devices near the input power connectors.
Installing 2x100GbE interface modules in Brocade MLX routers 3 CAUTION For the NEBS-compliant installation of Brocade MLXe-32, routers with AC and DC systems, use a ground wire of at least 2 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
3 Installing 2x100GbE interface modules in Brocade MLX routers DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. 1. Upgrade the software on all management modules and interface modules to Multi-Service IronWare R05.2.00 or later. For specific upgrade instructions, refer to the Multi-Service IronWare Upgrade Guide. 2.
Installing 2x100GbE interface modules in Brocade MLX routers 3 5. Remove the port cover from one or both ports, depending on how you plan to use your module. If you are using one port only (always Port 1), you must leave the port cover in the inactive port (always Port 2). Port covers are designed for a tight fit and will take some effort to remove. Refer to Figure 106. NOTE Do not use the port cover tabs to lift the module.
3 Installing 2x100GbE interface modules in Brocade MLX routers FIGURE 107 Installing 2x100G modules in a 4- or 8-slot device (4-slot shown) FIGURE 108 Installing 2x100G modules in a 16- or 32-slot device (16-slot shown) 154 Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide53-1002373-02
Installing a Brocade MLX-4 router 3 Installing a Brocade MLX-4 router This section describes how to install a Brocade MLX-4 router. Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
3 Installing a Brocade MLX-4 router FIGURE 109 Removing the shipping screws 1 2 3 1 Front 2 Rear 3 Shipping screws Installing a Brocade MLX-4 router in a rack Because of the weight of a fully loaded Brocade MLX-4 router, Brocade recommends mounting it in a rack before installing the modules and AC power supplies. You can install up to eight Brocade MLX-4 routers in a standard 19-inch (EIA310-D) rack.
Installing a Brocade MLX-4 router 3 FIGURE 110 Positioning the mounting screws in rack posts 5" 3" 1 1 Unequal flange equipment rack 2 2 Network equipment rack 3. Mount the lowest router first. With one person on each side, lift the router and slip the widest part of each keyhole slot on the mounting bracket over the corresponding screw in the rack post. See Figure 111.
3 Installing a Brocade MLX-4 router Installing Brocade MLX-4 modules The Brocade MLX-4 router ships with the required switch fabric modules installed. The sequence for installing multiple modules is important to ensure proper fit. The recommended sequence for the Brocade MLX-4 router is to install right-to-left, beginning with the lowest row and moving up. Installation procedures are identical for interface, management, and switch fabric modules.
Installing a Brocade MLX-4 router TABLE 34 3 Brocade MLX-4 module slot designations Module Slot number Management modules Active module – M1 (left) Redundant module – M2 (right) Interface modules 1–4 Switch fabric modules SF1 – SF3 Before installing modules in the Brocade MLX-4 router, have the following items available: • A large flat-blade screwdriver • An ESD wrist strap with a plug for connection to the ESD connector on the router chassis DANGER For safety reasons, the ESD wrist strap shoul
3 Installing a Brocade MLX-4 router Current configuration: ! ver V5.0.0T163 module 1 ni-mlx-20-port-1g-copper ! This example shows that slot 1 has already been configured for a 20-port 1Gig copper interface module. b. With the module designation from show running-config command output, use the no module command to remove the configuration from slot 1.
Installing a Brocade MLX-4 router 3 Follow these steps to install a power supply in the router. 1. Remove the power supply slot blank and store if for future use. 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot and slide it along the guides on each side of the slot. Refer to Figure 113. NOTE Empty power supply slots must be covered with slot blanks. Do not overtighten screws when installing power supplies.
3 Installing a Brocade MLX-4 router Follow these steps to connect the AC power cord: 1. Locate the power receptacle on the left side of the AC power supply. 2. Lift the cord retainer and connect an AC power cord to the power supply. Refer to Figure 114. 3. Snap the cord retainer over the power plug to hold it in place.
Installing a Brocade MLX-4 router 3 Follow these steps to connect a DC power source: 1. Use a #1 Phillips screwdriver to remove the two screws that hold the transparent cover over the power supply lugs, as shown in Figure 115. FIGURE 115 The Brocade MLX-4 DC power supply 1 1 1 Screws holding transparent cover 2 Power lug screws 2. Use a #2 Phillips screwdriver to remove the power lugs. 3. Crimp #8 AWG power supply wire into the power lugs and reconnect the lugs to the power supply unit.
3 Installing a Brocade MLX-8 router FIGURE 116 Crimping the power supply wire in the lug 1 1 #8 AWG power supply wire 4. Connect the -48V cable to the negative terminal and the 0V cable to the positive terminal. NOTE DC return must be isolated from the router ground (DC-I) when connecting to DC power supplies. 5. Replace the transparent cover over the lugs.
Installing a Brocade MLX-8 router 3 Unpacking a Brocade MLX-8 router The Brocade MLX-8 router ships with the following items: • Switch fabric modules installed in slots marked SF, and slot blanks installed in all empty module slots. • Insertion or extraction tool for use with RJ45 and fiber-optic connectors. If any items are missing, contact the place of purchase. Save the shipping carton and packing materials in case you need to move or ship the router at a later time.
3 Installing a Brocade MLX-8 router Follow these steps to mount a router in a rack. NOTE You will need a Phillips screwdriver and four standard #12-24 pan-head screws (per router) to mount the router in a rack. 1. Determine the position of each router in the rack according to the weight of the router. For example, mount the router with the fewest modules near the top of the rack, the router with more modules near the middle of the rack, and a fully populated router near the bottom of the rack. 2.
Installing a Brocade MLX-8 router 3 FIGURE 119 Mounting the router in a rack (front-mount configuration) 1 2 1 Standard 19-inch rack 2 Mounting screws 4. Slide the router down so that the screw heads are in the narrowest part of the keyhole slots. 5. Tighten the screws to secure the router in place. For extra support, use additional screws. NOTE For better grounding of the router to the rack, attach the router using star washers.
3 Installing a Brocade MLX-8 router For information about how to disable and re-enable power to interface modules, see “Disabling and re-enabling power to interface modules” on page 321 DANGER The intra-building ports of the equipment or subassembly are suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building ports of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the outside plant (OSP) or its wiring.
Installing a Brocade MLX-8 router 3 • An ESD wrist strap with a plug for connection to the ESD connector on the Brocade MLX-8 router. DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. You can install a new interface module while the router is powered on and running. The router ships with slot blanks installed in all empty module slots. The slot blanks help ensure proper airflow inside the router. You must remove the slot blank to install a module into a slot.
3 Installing a Brocade MLX-8 router NOTE When inserting the module into the router, be sure that the faceplate does not overlap the faceplate of an adjacent module. 5. Rotate the ejectors until they are flush with the module front panel. This action will fully seat the module in the backplane. 6. Tighten the two screws at either end of the module front panel by pushing them in and turning them clockwise. Complete the tightening process using the flat-blade screwdriver. 7.
Installing a Brocade MLX-8 router 3 NOTE Empty power supply slots must be covered with slot blanks. Do not overtighten screws when installing power supplies. CAUTION Carefully follow the mechanical guides on each side of the power supply slot and make sure the power supply is properly inserted in the guides. Never insert the power supply upside down. FIGURE 121 Installing a power supply in a Brocade MLX-8 router 4.
3 Installing a Brocade MLX-8 router 2. Lift the cord retainer and connect an AC power cord to the associated power supply AC Inlet, as shown in Figure 122. 3. Snap the cord-retainer over the power plug to hold it in place.
Installing a Brocade MLX-8 router 3 NOTE Because there are multiple power supply vendors, the LED layout on your DC power supply may differ from what is shown in Figure 123. However, the LED functions are identical. Follow these steps to connect a DC power source. 1. Use a #1 Phillips screwdriver to remove the two screws that hold the transparent cover over the power supply lugs, as shown in Figure 123.
3 Installing a Brocade MLX-8 router allowing it to be connected to both ground screws on the enclosure. Before crimping the ground wire into the provided ground lug, ensure the bare copper wire has been cleaned and antioxidant is applied to the bare wire. CAUTION To ensure adequate bonding when attaching the ground lug, a minimum of 20 PSI of torque is required to be applied to the mounting hardware used to attach the ground lug.
Installing a Brocade MLX-16 router 3 Installing a Brocade MLX-16 router This section describes how to install a Brocade MLX-16 router. Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
3 Installing a Brocade MLX-16 router Installing a Brocade MLX-16 router in a rack DANGER Make sure the rack or cabinet housing the device is adequately secured to prevent it from becoming unstable or falling over. DANGER Mount the devices you install in a rack or cabinet as low as possible. Place the heaviest device at the bottom and progressively place lighter devices above. You can install up the three Brocade MLX-16 routers in a standard 19-inch (EIA310-D) rack.
Installing a Brocade MLX-16 router 3 FIGURE 125 Positioning the mounting screws in the rack posts 5" 3" 1 1 2 Unequal flange equipment rack 2 Network equipment rack 3. Starting at the bottom of the rack, mount the router as shown in Figure 126. With two or more people lifting the router, slip the wide portion of each keyhole slot over the corresponding mounting screw in the rack post.
3 Installing a Brocade MLX-16 router Installing Brocade MLX-16 router modules The Brocade MLX-16 router ships with the required switch fabric modules installed. The installation sequence for multiple modules is important to ensure proper fit. Always fill the bottom slots in the Brocade MLX-16 router first. Begin by filling the slots from the left side of the router, and work towards the right side. Refer to Figure 7 on page 10 for slot locations. Follow this installation sequence: 1.
Installing a Brocade MLX-16 router 3 Table 36 provides the router slot numbers into which you must install the modules. Markings for the router slots are at the base of the slots. TABLE 36 Brocade MLX-16 module slot designations Brocade MLX-16 module Slot number Management modules Active module – M1 (upper). Redundant module – M2 (lower).
3 Installing a Brocade MLX-16 router CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you run the device with an uncovered slot, the system may overheat. Tighten the screws that secure the slot blanks so that they remain in place when removing adjacent panels or modules. Although the slot blanks differ in size, the procedure for removing them is identical. You will need a flat-blade screwdriver to perform this task. Follow these steps to remove a slot blank. 1.
Installing a Brocade MLX-16 router 3 5. Rotate the ejectors flush with the module front panel. This action will fully seat the module in the backplane. 6. Tighten the two screws on the module faceplate by pushing them in and turning them clockwise. Complete the tightening process using the flat-blade screwdriver. 7. Enter the write memory command to ensure that the slot will be correctly configured for the new module after a reboot. Brocade(config)# write memory Write startup-config done.
3 Installing a Brocade MLX-16 router This message is displayed at bootup, or when the NI-MLX-1Gx48-T-A module is inserted in the router. When installing NI-MLX-1Gx48-T-A modules, you must upgrade the software on all installed interface modules and management modules to the appropriate software release. For more information refer to the Multi-Service IronWare Software Release 05.2.00 for Brocade MLX Series and Brocade NetIron Family.
Installing a Brocade MLX-16 router 3 1. Put on the ESD wrist strap and ground yourself by inserting the plug into the ESD connector on the front of the device. 2. Using the flat-blade screwdriver, loosen the four captive screws that secure each fan assembly to the device. 3. Remove the standard fan assemblies by inserting your fingers underneath each assembly and pulling it toward you as shown in Figure 129. DANGER Be careful not to insert your fingers into the fan while removing it.
3 Installing a Brocade MLX-16 router FIGURE 130 Installing high-speed fan assemblies 5. Secure each high-speed fan assembly to the device by tightening the four captive screws. 6. Access the CLI and enter the show chassis command to verify that all fans are operating normally.
Installing a Brocade MLX-16 router 3 Slot8 pri=1 module type=NI-MLX-10Gx8-M 8-port 10GbE (M) Module power usage=246W Slot9 pri=1 module type=NI-MLX-10Gx8-M 8-port 10GbE (M) Module power usage=246W Slot10 pri=1 module type=NI-MLX-10Gx4 4-port 10GbE Module power usage=225W Slot11 pri=1 module type=NI-MLX-10Gx4 4-port 10GbE Module power usage=225W Slot12 pri=1 module type=NI-MLX-10Gx8-M 8-port 10GbE (M) Module power usage=246W Slot13 pri=1 module type=NI-MLX-10Gx8-M 8-port 10GbE (M) Module power usage=246W S
3 Installing a Brocade MLX-16 router Installing Brocade MLX-16 router power supplies DANGER High Touch Current. Earth connection is essential before connecting supply. Follow these steps to install a power supply in a Brocade MLX-16 router. 1. Remove the power supply slot blank. CAUTION Empty power supply slots must be covered with slot blanks. 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot, using the guides on either side of the slot.
Installing a Brocade MLX-16 router 3 CAUTION Carefully follow the mechanical guides on each side of the power supply slot and make sure the power supply is properly inserted in the guides. Never insert the power supply upside down. 4. Push the power supply front panel toward the back of the router. This action causes the power supply connector to engage the backplane connector. NOTE Do not overtighten screws when installing power supplies. 5.
3 Installing a Brocade MLX-16 router FIGURE 132 Connecting a power cord to the power supply in a Brocade MLX-16 router 1 2 3 5 4 1 Rear lift handle 3 Power cord 2 Cord retainer 4 Ground point 5 Side lift handles DANGER If the installation requires a different power cord than the one supplied with the device, make sure you use a power cord displaying the mark of the safety agency that defines the regulations for power cords in your country.
Installing a Brocade MLX-16 router 3 Follow these steps to connect a DC power source. 1. Use a #1 Phillips screwdriver to remove the two screws that hold the transparent cover over the power supply lugs, as shown in Figure 133. FIGURE 133 Cover screws and DC power lugs 2 DC IN DC OUT ALM 1 1 Transparent cover screws 2 Power lugs 2. Use a #2 Phillips head screwdriver to remove the power lugs. 3.
3 Installing a Brocade MLX-32 router 1 AWG power supply wire: #8 AWG wire for 1200W power supply #6 AWG wire for 1800W power supply 4. Connect the -48V cable to the negative terminal and the 0V cable to the positive terminal on the power supply. NOTE DC return must be isolated from the router ground (DC-I) when connecting to the power supply. 5. Replace the transparent cover. This equipment installation must meet NEC/CEC code requirements. Consult local authorities for regulations.
Installing a Brocade MLX-32 router 3 • Brocade MLX-32 router chassis with the empty slots covered with upper and lower shipping panels. The router is housed in a wooden shipping crate that is strapped to a pallet. • The appropriate number of interface modules, switch fabric modules, management modules, and power supplies in separate shipping cartons. • 32 slot blanks in separate shipping carton. • Insertion or extraction tool for use with RJ45 and fiber-optic connectors.
3 Installing a Brocade MLX-32 router FIGURE 135 Removing bolts and screws and the front panel of the shipping crate 3. Remove the remaining bolts and screws that attach the bottom of the crate to the pallet. 4. Slide the sides, top, and back of the crate backwards as one unit until it clears the pallet. 5. Save the crate (including the shipping panel) in case the router needs to be shipped again.
Installing a Brocade MLX-32 router 3 NOTE If you are installing your device in an open frame rack, you will need to purchase the Open Frame EIA 310-D Rack Mount Kit. Installation requirements Allow 1 to 2 hours to complete this procedure. Your installation site must meet the following requirements to ensure correct installation and operation: • Provide 35 U of space in a 19 inch EIA 310 D open frame rack.
3 Installing a Brocade MLX-32 router • A power drill with the following attachments: - Large #2 Phillips screwdriver attachment - A 7/16 inch socket wrench attachment - Large 3/8 inch flat blade screwdriver attachment Preparing the installation site Before installation, plan the location and orientation of the device relative to other equipment in the rack. For cooling purposes, allow a minimum of six inches of space between the front and back of the device, and walls or other obstructions.
Installing a Brocade MLX-32 router 3 5. Slide the router onto the lift plate. DANGER Four or more people are required to position the unpopulated router into the rack. DANGER Do not use the handles on the power supply units or fan modules to position the router. 6. Secure the router to the mechanical lift with a strap to prevent tipping. 7. Carefully position the router in front of the rack where it is to be installed. 8. Remove the strap securing the router to the lift.
3 Installing a Brocade MLX-32 router • 32 slot blanks in separate shipping carton. • Insertion or extraction tool for use with RJ45 and fiber-optic connectors. If any of these items are missing, contact the place of purchase. Unpacking your Brocade MLX-32 router You will need the following tools to remove your router from the shipping crate: • A forklift or pallet jack with a minimum limit of 550 lbs to move the router crate on the pallet.
Installing a Brocade MLX-32 router 3 FIGURE 137 Removing bolts and screws and the front panel of the shipping crate 3. Remove the remaining bolts and screws that attach the bottom of the crate to the pallet. 4. Slide the sides, top, and back of the crate backwards as one unit until it clears the pallet. 5. Save the crate (including the shipping panel) in case the router needs to be shipped again.
3 Installing a Brocade MLX-32 router You can install one 32-slot router in a standard 2-post or 4-post 19-inch rack or open frame cabinet, in either a front-mount position or a mid-mount position. You must provide eight standard #12-24 pan-head screws to secure the router in the rack. You will need a #2 Phillips screwdriver to perform this task. NOTE Because of the weight of a fully-populated 32-slot chassis, it is not recommended that you install your 32-slot router in a 2-post rack or open cabinet.
Installing a Brocade MLX-32 router 3 • A mechanical lift tool fitted with a lift plate (instead of forks) to move the device off the pallet and transport it to the rack. The lift should be rated for 500 lbs. minimum.
3 Installing a Brocade MLX-32 router Installing your 32-slot device in a 2-post rack or open cabinet NOTE Because of the weight of a fully-populated 32-slot chassis, it is not recommended that you install your 32-slot router in a 2-post rack or open cabinet. The preferred installation is in a 4-post rack or open cabinet.
Installing a Brocade MLX-32 router 3 FIGURE 138 Open Frame EIA 310-D Rack Mount Kit contents 1 2 1 Saddle 2 10-32 x 5/8 inch screw 3 12-24 x 1/2 inch screw 4 M6 x 12 mm screw 3 4 2. Allow 35U in the rack to accommodate the router. See Figure 139 for alignment: • The saddle requires 1U of permanent space in the rack. • The router requires 33U of space in the rack, plus 1U temporary space above for installation. 3.
3 Installing a Brocade MLX-32 router FIGURE 139 Align the saddle in the rack 12 12 Front view (port side) 11 11 10 10 9 9 8 8 7 7 6 6 5 5 1 4 4 3 Rear view (non-port side) 1 3 2 2 2 2 1 1 1 Saddle 2 Seat of saddle aligns with U marking on mounting posts as shown FIGURE 140 Saddle installation 1 1 2 2 Slide chassis onto the saddle 1 2 202 Front (port side) of rack mounting post Rear side of rack mounting post Brocade MLX Series and Brocade NetIron XMR Hardware Inst
Installing a Brocade MLX-32 router 3 FIGURE 141 Slide the device into the rack 2 1 1 Align bottom of router slightly above the seat of the saddle using mechanical lift. 2 Using at least two people, slide router gently onto saddle and into the rack. 4. Use the provided standard #12-24, #10-32 or M6 pan head screws (dependent on the specifications of your rack) in each available hole on the rack mount bracket to attach the router to the rack mounting poles. See Figure 142. 5.
3 Installing a Brocade MLX-32 router FIGURE 142 Secure the router to the rack 1 2 3 1 1 Router installed in open frame rack 2 Rack mounting poles 3 Router mounting brackets 1 6. Remove the strap securing the router to the mechanical lift. 7. With two people in front and two people in back, slide the router into the rack. 8. For a mid-mount, remove the factory-installed mounting brackets from the front edges of the device.
Installing a Brocade MLX-32 router 3 10. Visually inspect the alignment of the router. If the router is installed properly in the rack, the mounting screws on one side of the rack should align with the mounting screws on the opposite side and the router should be level. Add all remaining screws. NOTE For better grounding of the router to the rack, attach the router using star washers. You should also use star washers with any single-hole grounding lugs to keep the lugs from rotating.
3 Installing a Brocade MLX-32 router Because you will need to use a mechanical lift to move and install the device, make sure you allow enough space to operate the lift. You will also need at least two people to slide the router off the lift and into the rack. Once you have completed the preliminary installation preparations (refer to “Preliminary rack mount installation steps” on page 199), follow these steps to mount your 32-slot router in a 4-post rack or open cabinet. 1.
Installing a Brocade MLX-32 router 3 3. Adjust the telescoping rails to fit your rack. The rails can accommodate rack depths from 27 31 inches. 4. Attach the side rails to the front and back of the rack, using screws appropriate for your rack type. (You must provide these screws). Refer to Figure 144. NOTE The narrow telescoping ends of the side rails should attached at the back of the rack. FIGURE 144 Attach the telescoping side rails to the rack. 5.
3 Installing a Brocade MLX-32 router FIGURE 145 Slide the chassis in the rack 6. Once the chassis is securely inserted in the rack, fasten the mounting ears to the front rails of the rack using screws appropriate for your rack type (eight screws per side). Refer to Figure 146.
Installing a Brocade MLX-32 router 3 FIGURE 146 Secure chassis in rack Your installation is complete. Installing Brocade MLX-32 router modules The sequence for installing management, interface, and switch fabric modules is important to ensure proper fit in the Brocade MLX-32 router. When populating the router, start with the middle slot, and work towards the edge. Always fill the bottom slots of the upper and lower card cage of the router first. Refer to Figure 8 on page 12 for slot locations.
3 Installing a Brocade MLX-32 router • During the initial installation of modules, it is recommended that you insert all the modules into the appropriate router slots before tightening the module screws. For instructions about installing 100xGbE interface modules, refer to “Installing 2x100GbE interface modules in Brocade MLX routers” on page 151.
Installing a Brocade MLX-32 router 3 or Type 4 ports as described in GR-1089-CORE, Issue 5) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring. CAUTION If you do not install a module in a slot, you must leave the slot blank installed in the slot. If you operate the router with an uncovered slot, the system may overheat.
3 Installing a Brocade MLX-32 router a. Use the show running-config command in config mode to determine the current configuration of the slot. Brocade(config)# show running-config Current configuration: ! ver V5.0.0T163 module 1 ni-mlx-20-port-1g-copper ! This example shows that slot 1 has already been configured for a 20-port 1g copper interface module. b. With the module designation from show running-config command output, use the no module command to remove the configuration from slot 1.
Installing a Brocade MLX-32 router 3 FIGURE 148 Installing a module in a Brocade MLX-32 router Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Power supply requirements for NI-MLX-1Gx48-T-A modules You can install up to 20 NI-MLX-1Gx48-T-A modules and populate the remaining slots with other modules using four 2400W power supplies. You can achieve 4+4 power redundancy by installing four additional power supplies.
3 Installing a Brocade MLX-32 router Cables for modules in the lower half of the router follow a similar path downwards, above the power supplies. Figure 149 shows the cable routing, with the upper and lower cable management system covers removed for clarity. The following sections describe cable routing for each quadrant of the router.
Installing a Brocade MLX-32 router 3 FIGURE 149 Brocade MLX-32 cable routing diagram CAUTION Be sure not to exceed the minimum recommended bend radius for the cables: 2 in. for MRJ-21 cables, and 1.5 in. for Category 5 (RJ45) and fiber-optic cables. Cable routing for the upper-left quadrant Route cabling from slots in numerical order starting with the cables for slot #1. 1. Route cables for slots #1 and #2 directly to the left through the side comb. Refer to Figure 150.
3 Installing a Brocade MLX-32 router FIGURE 150 Routing upper-left quadrant cables 1 2 3 4 1 Upper left quadrant 3 Cables from slot #1 2 Side combs (18) 4 Cables from slot #2 FIGURE 151 Routing upper-left quadrant cables up 1 2 3 4 1 Upper left quadrant 3 Comb B (slot #5 and #6 cables) 2 Comb C (slot #7 and #8 cables) 4 Comb A (slot #3 and #4 cables) 2. Route cables from slots #3 and #4 up through comb A. Refer to Figure 151.
Installing a Brocade MLX-32 router 3 3. Route cables from slots #5 and #6 up through comb B. 4. Route cables from slots #7 and #8 up through comb C. Cable routing for the upper-right quadrant Route cables from slots in numerical order starting with the cables for slot #15. 1. Route cables from slots #15 and #16 directly to the right through the side comb. Refer to Figure 152.
3 Installing a Brocade MLX-32 router FIGURE 153 Routing upper-right quadrant cables up 2 1 3 4 1 Upper right quadrant 3 Comb B (slot #11 and #12 cables) 2 Comb C (slot #9 and #10 cables) 4 Comb A (slot #13 and #14 cables) 2. Route cables from slots #13 and #14 up through comb A. Refer to Figure 153. 3. Route cables from slots #11 and #12 up through comb B. 4. Route cables from slots #9 and #10 up through comb C. Cable routing for the lower-left quadrant 1.
Installing a Brocade MLX-32 router 3 FIGURE 154 Routing lower-left quadrant cables 1 2 3 4 1 Lower left quadrant 3 Cables from slot #18 2 Cables from slot #17 4 Side combs (18) FIGURE 155 Routing lower-left quadrant cables 1 2 3 4 1 Lower left quadrant 3 Comb B (slot #21 and #22 cables) 2 Comb A (slot #19 and #20 cables) 4 Comb C (slot #23 and #24 cables) Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02 219
3 Installing a Brocade MLX-32 router 2. Route cables from slots #20 and #19 down through comb A. Refer to Figure 155. 3. Route cables from slots #22 and #21 down through comb B. 4. Route cables from slots #24 and #23 down through comb C. Cable routing for the lower-right quadrant 1. Route cables from slots #32 and #31 directly to the right through the side comb. Refer to Figure 156.
Installing a Brocade MLX-32 router 3 FIGURE 157 Routing lower-right quadrant cables 1 2 3 4 1 Lower right quadrant 3 Comb B (slots #27 and #28 cables) 2 Comb A (slots #29 and #30 cables) 4 Comb C (slots #25 and #26 cables) 2. Route cables from slots #30 and #29 down through comb A. Refer to Figure 157. 3. Route cables from slots #28 and #27 down through comb B. 4. Route cables from slots #26 and #25 down through comb C.
3 Installing a Brocade MLX-32 router FIGURE 158 Accessing modules by shifting cable bundles 1 1 Cable bundles Installing power supplies in a Brocade MLX-32 router DANGER High Touch Current. Earth connection is essential before connecting supply. Follow these steps to install a power supply in a Brocade MLX-32 router. 1. Remove the blank power supply faceplate. 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot, using the guides on each side of the slot.
Installing a Brocade MLX-32 router 3 FIGURE 159 Installing a power supply in a Brocade MLX-32 router 2 3 AC OK DC OK ALM Pwr Active Pwr Active 4 1 Pwr Active Pwr Active 5 Pwr Active Pwr Active Pwr Active Pwr Active 6 7 8 9 1 Power supply indicators 6 Latch handle locked 2 AC OK 7 Power supply blank cover 3 DC OK 8 Pull down on plunger to remove 4 ALM 9 Power supply 5 Latch handle open CAUTION Carefully follow the mechanical guides on each side of the power supply slot and
3 Installing a Brocade MLX-32 router For information about connecting power to the router, refer to “Connecting AC power” on page 224. For information about powering on the system, refer to “Activating the power source” on page 228. Connecting AC power NOTE For the NEBS-compliant installation, AC power connections must use a surge protection device (SPD) to protect the AC power supplies from damage due to excessive power line surges.
3 Installing a Brocade MLX-32 router FIGURE 161 Removing the safety cover 2. Use a #2 Phillips screwdriver to unscrew the power lugs. Refer to Figure 162. FIGURE 162 Removing the power lugs (2400W power supply and 3000W power supply displayed) 1 2 2 1 Power lug screws 2 1 Power lug 3. Crimp the correct AWG power supply wire into the power lugs: #4 AWG wire for 2400 W power supply #2 AWG for 3000 W power supply Refer to Figure 162.
3 Installing a Brocade MLX-32 router CAUTION For the NEBS-compliant installation of Brocade MLXe-4, Brocade MLXe--8, and Brocade MLXe-16 routers with AC and DC systems, use a ground wire of at least 6 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
Attaching a management station 3 Removing Brocade MLX-32 router DC power supplies Follow these steps to remove a 2400W DC power supply in a Brocade MLX-32 router: 1. Ensure the main DC power breaker is OFF. 2. Use a #1 Phillips screwdriver to remove screw that secures the safety cover, as shown in Figure 161 on page 225. Remove the safety cover. 3. Use a #2 Phillips screwdriver to remove the screws securing the power lugs. Refer to Figure 162 on page 225. 4. Pull down on handle to remove power supply.
3 Activating the power source Attaching a PC or terminal to the console port or the Ethernet port You can attach a PC or terminal to either the console port (which has a male DB-9 serial connector), or the 10/100/1000 or 1000Base TX Ethernet port (which has an RJ45 UTP connector) on the management module. From the console port, you can access the router CLI directly from the PC or terminal or through a Telnet connection.
Verifying proper operation 3 Insert the other end of each cable into a wall outlet. The following rules apply: • 1200W power supplies require 115V/120V outlets. • 1800W power supplies require 200V-240V for full power or are limited to 1200W with 115V/120V outlets. • 2400W and 3000W power supplies require high line (200V-240V) outlets.
3 Verifying proper operation TABLE 39 Router LED states and actions LED label Desired state Meaning Abnormal state Meaning or action Pwr On The module is receiving power. Off The module is not receiving power. Check the following: • Make certain that the module is installed properly. For more information, refer to the module installation section in this chapter that applies to your router model.
Verifying proper operation TABLE 39 3 Router LED states and actions LED label Desired state Meaning Abnormal state Meaning or action Active On or blinking The port is transmitting and receiving user packets. Off for an extended period. This LED will remain off until you have cabled the interface module ports. After cabling the ports, if this LED is still off, the port is not transmitting or receiving user packets. For more information, refer to Table 45 on page 319.
3 Verifying proper operation TABLE 39 Router LED states and actions LED label Desired state Meaning Abnormal state Meaning or action DC OUT Green (steady) The power supply is providing DC power to the router. Off The power supply is not supplying power to the device. If the DC IN LED is green, then there is a problem with the power supply and it must be replaced. ALM Off The power supply is in normal operating condition. Amber The power supply is malfunctioning.
Verifying proper operation Brocade# show module Module M1 (upper): Brocade router Mgmt Module M2 (lower): F0: Brocade router Switch Fabric Module S1: S2: S3: S4: Brocade router 4-Port 10Gig Module S5: Brocade router 4-Port 10Gig Module S6: Brocade router 4-Port 10Gig Module S7: S8: Status Active 3 Ports Starting MAC Active CARD_STATE_UP CARD_STATE_UP CARD_STATE_UP 4 4 4 000c.db80.0000 000c.db80.0000 000c.db80.0000 Syntax: show module The Status column shows the module status.
3 234 Verifying proper operation Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide53-1002373-02
Chapter Installing a Brocade NetIron XMR Router 4 This chapter describes how to install a Brocade NetIron XMR router and its modules in the following sections: • • • • • • • • • “Installation precautions” on page 235 “Installing 2x100GbE interface modules in Brocade MLX routers” on page 239 “Installing a Brocade NetIron XMR 4000 router” on page 243 “Installing a Brocade NetIron XMR 8000 router” on page 252 “Installing a Brocade NetIron XMR 16000 router” on page 262 “Installing a Brocade NetIron XMR 320
4 Installation precautions General precautions Follow these general precautions when installing a Brocade NetIron XMR router. DANGER The procedures in this manual are for qualified service personnel. DANGER If the installation requires a different power cord than the one supplied with the router, make sure you use a power cord displaying the mark of the safety agency that defines the regulations for power cords in your country.
Installation precautions 4 CAUTION Use a separate branch circuit for each AC power cord, which provides redundancy in case one of the circuits fails. DANGER Make sure to choose the appropriate circuit device, depending on the number of AC power supplies installed in the router. DANGER Disconnect the power cord from all power sources to completely remove power from the router.
4 Installation precautions CAUTION Ensure that the router does not overload the power circuits, wiring, and over-current protection. To determine the possibility of overloading the supply circuits, add the ampere (amp) ratings of all routers installed on the same circuit as the router. Compare this total with the rating limit for the circuit. The maximum ampere ratings are usually printed on the devices near the input power connectors.
Installing 2x100GbE interface modules in Brocade MLX routers 4 proper tool, allowing it to be connected to both ground screws on the enclosure. Before crimping the ground wire into the provided ground lug, insure the bare copper wire has been cleaned and antioxidant is applied to the bare wire. Installing 2x100GbE interface modules in Brocade MLX routers This section provides installation instructions for 2x100G interface modules.
4 Installing 2x100GbE interface modules in Brocade MLX routers Installation procedure When installing modules, wear an ESD wrist strap with a plug for connection to the ESD connector on the router chassis or other suitable ground. DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. 1. Upgrade the software on all management modules and interface modules to Multi-Service IronWare R05.2.00 or later.
Installing 2x100GbE interface modules in Brocade MLX routers 4 FIGURE 164 Removing the center slot guide Plunger style Pull up on plunger while pulling guide out of chassis Screw style Loosen screw before pulling guide out of chassis 4. Remove the two connector covers from the rear connectors of the module. Refer to Figure 165. 5. Remove the port cover from one or both ports, depending on how you plan to use your module.
4 Installing 2x100GbE interface modules in Brocade MLX routers NOTE The 2x100G interface module is sensitive to dust and debris. Keep the optics covers in place until you are ready to connect the fiber cable. Clean all fiber cables properly before you connect them to the 2x100G interface module.
Installing a Brocade NetIron XMR 4000 router 4 Installing a Brocade NetIron XMR 4000 router The following sections describe how to install a Brocade NetIron XMR 4000 router: Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
4 Installing a Brocade NetIron XMR 4000 router Removing the extra shipment screws The Brocade MLX- ships with two extra screws installed in the right side of the chassis. These screws secure the fan tray, protecting it from damage during shipment. You must remove these screws before installing the router. Figure 168 shows the location of the screws. To perform this task, you need a #2 Phillips-head screwdriver.
Installing a Brocade NetIron XMR 4000 router 4 3. Mount the lowest router in the rack as shown in Figure 170. Slip the wide portion of each keyhole slot over the corresponding mounting screw in the rack. Two people may be required to perform this task. FIGURE 170 Mounting the Brocade NetIron XMR 4000 router in a rack (front-mount configuration) 1 2 1 Standard 19 inch rack 4. Slide the router down so that the screw heads are in the narrow portion of the keyhole slots. 5.
4 Installing a Brocade NetIron XMR 4000 router outside plant (OSP) or its wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 5) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.
Installing a Brocade NetIron XMR 4000 router 4 Although slot blanks differ in size, the procedure for removing them is the same. The procedure in this section applies to all slot blanks. You will need a flat-blade screwdriver to perform this task. Follow these steps to remove a slot blank: 1. Loosen the screws on each end of the slot blank by hand or with a flat-blade screwdriver. 2. Pull the slot blank out of the router, and store it in a safe place for future use.
4 Installing a Brocade NetIron XMR 4000 router FIGURE 171 Installing a module in the Brocade NetIron XMR router NOTE When inserting the module into the router, make sure that the faceplate doesn’t overlap with the faceplate of an adjacent module. 4. Rotate the ejectors flush with the module faceplate to fully seat the module in the backplane. Modules have a snug fit for maximum EMI protection. 5. Tighten the screws at each end of the module faceplate by pushing them in and turning them clockwise.
Installing a Brocade NetIron XMR 4000 router 4 FIGURE 172 Installing a power supply in a Brocade NetIron XMR router 4. Push the power supply faceplate towards the back of the router until the power supply connector engages the backplane connector. 5. Rotate the ejectors flush with the power supply faceplate to connect the power supply into the backplane. 6. Tighten the screws at each end of the power supply faceplate by pushing them in and turning them clockwise.
4 Installing a Brocade NetIron XMR 4000 router FIGURE 173 Connecting a power cord to the power supply in a Brocade NetIron XMR 4000 router 3 2 1 1 Ground point 2 Power cord 3 Cord retainer DANGER If the installation requires a different power cord than the one supplied with the router, make sure you use a power cord displaying the mark of the safety agency that defines the regulations for power cords in your country.
Installing a Brocade NetIron XMR 4000 router 4 Follow these steps to connect DC power source: NOTE Due to multiple power supply vendors, the layout of the LEDs on your DC power supply may differ from what is shown in Figure 174, but their function is the same. 1. Use a #1 Phillips screwdriver to remove the two screws that hold the transparent cover over the power supply lugs, as shown in Figure 174. Remove the transparent cover.
4 Installing a Brocade NetIron XMR 8000 router FIGURE 175 Crimping the power supply wire in the lug 1 1 #8 AWG power supply wire 4. Connect the -48V cable to the negative terminal on the power supply and the 0V cable to the positive terminal on your DC power source. NOTE DC return must be isolated from the device ground (DC-I) when connecting to the power supply. 5. Replace the transparent cover. This equipment installation must meet NEC/CEC code requirements.
Installing a Brocade NetIron XMR 8000 router 4 Unpacking a Brocade NetIron XMR 8000 router The Brocade NetIron XMR 8000 router ships with the following items: • Router chassis with the appropriate number of switch fabric modules already installed in the slot marked SF and a slot blank installed in all other module slots. • Insertion or extraction tool for use with RJ45 and fiber-optic connectors. If any items are missing, contact the place of purchase.
4 Installing a Brocade NetIron XMR 8000 router Installing the Brocade NetIron XMR 8000 router in a rack Because of the weight of a fully loaded Brocade NetIron XMR 8000 router, Brocade recommends mounting the router in a rack before installing the modules and AC power supplies. You can install up to six Brocade NetIron XMR 8000 routers in a standard 19 in. (EIA310-D) rack. You can install your devices in a front-mount or mid-mount configuration using the factory-installed mounting brackets.
Installing a Brocade NetIron XMR 8000 router 4 FIGURE 178 Mounting the Brocade NetIron XMR 8000 router in a rack (front-mount configuration) 1 2 1 Standard 19-inch rack 2 Mounting screws 4. Slide the router down so that the screw heads are in the narrow portion of the keyhole slots. 5. Tighten the screws to secure the router. NOTE For better grounding of the router to the rack, attach the router using star washers.
4 Installing a Brocade NetIron XMR 8000 router or Type 4 ports as described in GR-1089-CORE, Issue 5) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring. NOTE Brocade NetIron XMR modules are dedicated, which means that you must install them in a Brocade NetIron XMR router only.
Installing a Brocade NetIron XMR 8000 router 4 Before installing a module, have these items available: • A large flat-blade screwdriver. • An ESD wrist strap with a plug for connection to the ESD connector on the router. DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. CAUTION If you are hot-swapping a module, allow a minimum of two seconds after a module (or power supply or fan tray) has been removed before inserting a module in the same slot.
4 Installing a Brocade NetIron XMR 8000 router Installing Brocade NetIron XMR 8000 router power supplies You will need a small Phillips screwdriver to install power supplies. Follow these steps to install a power supply in the Brocade NetIron XMR 8000 router. 1. Remove the power supply slot blank. 2. Remove the power supply from the packaging. 3. Insert the power supply into the slot, using the guides provided on either side of the slot.
4 Installing a Brocade NetIron XMR 8000 router NOTE For the NEBS-compliant installation, AC power connections must use a surge protection device (SPD) to protect AC power supplies from damage due to excessive power line surges. Follow these steps to connect AC power source. 1. Locate the power receptacle on the back panel of the router. 2. Lift the cord retainer and connect an AC power cord to the power supply. 3. Snap the cord retainer over the power plug to hold it in place.
4 Installing a Brocade NetIron XMR 8000 router Connecting DC power You can supply DC power to your router using a DC-to-DC power supply. DC power must be supplied at 48 V and 40A for 1200W power supplies and 48 V and 60A for 1800W power supplies. The 1200 W DC-to-DC supply provides the DC power to the router at 12 V and 100 A. The 1800W DC-to-DC supply provides the DC power to the router at 12 V and 150 A. DANGER The procedure in this section is for qualified service personnel.
Installing a Brocade NetIron XMR 8000 router 4 CAUTION To ensure adequate bonding when attaching the ground lug, a minimum of 20 PSI of torque is required to be applied to the mounting hardware used to attach the ground lug. FIGURE 183 Crimping the power supply wire in the lug 1 1 AWG power supply wire: #8 AWG wire for 1200 W power supply #6 AWG wire for 1800 W power supply 5. Connect the -48V cable to the negative terminal and the 0V cable to the positive terminal as marked on the power supply.
4 Installing a Brocade NetIron XMR 16000 router Installing a Brocade NetIron XMR 16000 router This section describes how to install a Brocade NetIron XMR 16000 router. Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
Installing a Brocade NetIron XMR 16000 router 4 Installing a Brocade NetIron XMR 16000 router in a rack Keep the following precautions in mind when installing a Brocade NetIron XMR 16000 router in a rack: DANGER A fully-populated Brocade NetIron XMR 16000 router is heavy. TWO OR MORE PEOPLE ARE REQUIRED WHEN LIFTING, HANDLING, OR MOUNTING THESE DEVICES. DANGER Do not use the handles on the power supply units to lift or carry routers.
4 Installing a Brocade NetIron XMR 16000 router FIGURE 184 Positioning the mounting screws in a rack 5" 3" 1 1 Unequal flange equipment rack 2 2 Network equipment rack 3. Mount in the router that will have the lowest position in the rack first, as shown in Figure 185. With two or more people lifting the router, slip the wide portion of each keyhole slot over the corresponding screw in the rack. FIGURE 185 Mounting the Brocade NetIron XMR 16000 router in a rack (front-mount configuration) 4.
Installing a Brocade NetIron XMR 16000 router 4 5. Tighten the screws to secure the router. NOTE For better grounding of the router to the rack, attach the router using star washers. You can also use star washers with single-hole grounding lugs to prevent rotation of the lug. 6. Repeat step 2 through step 5 to mount each router in the rack. Installing Brocade NetIron XMR 16000 modules The Brocade NetIron XMR 16000 router ships with the required switch fabric modules installed.
4 Installing a Brocade NetIron XMR 16000 router TABLE 42 Brocade NetIron XMR 16000 module installation (Continued) Module Slot number Interface modules 1 – 16 Switch Fabric modules SF1 – SF4 Removing slot blanks Although slot blanks differ in size, the procedure for removing them is the same. You will need a flat-blade screwdriver to perform this task. Follow these steps to remove a slot blank. 1. Loosen the screws on each end of the slot blank by hand or with a flat-blade screwdriver. 2.
Installing a Brocade NetIron XMR 16000 router 4 Before installing a module in the Brocade NetIron XMR 16000 router, have these items available: • A large flat-blade screwdriver. • An ESD wrist strap with a plug for connection to the ESD connector on the router. DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor.
4 Installing a Brocade NetIron XMR 16000 router FIGURE 186 Installing a module in the Brocade NetIron XMR 16000 router 1 Interface module 5. Tighten the screws at each end of the module faceplate by pushing them in and turning them clockwise. Complete the tightening process using the flat-blade screwdriver. Installing power supplies in a Brocade NetIron XMR 16000 router This section describes how to install power supplies in the Brocade NetIron XMR 16000 router.
Installing a Brocade NetIron XMR 16000 router 4 FIGURE 187 Installing a power supply in a Brocade NetIron XMR 16000 router 1 2 1 Power supply 2 Release latch CAUTION Carefully follow the mechanical guides on each side of the power supply slot and make sure the power supply is properly inserted. Never insert the power supply upside down. 4. Push the power supply faceplate toward the back of the router until the power supply connector engages the backplane connector.
4 Installing a Brocade NetIron XMR 16000 router Connecting AC power AC power is supplied through a power cord connected to the power supply installed in the Brocade NetIron XMR 16000 router. Follow these steps to connect the AC power source. NOTE For the NEBS-compliant installation, AC power connections must use a surge protection device (SPD) to protect AC power supplies from damage due to excessive power line surges. 1. Locate the power receptacles in the power supplies on the back panel. 2.
Installing a Brocade NetIron XMR 16000 router 4 DANGER If the installation requires a different power cord than the one supplied with the router, make sure you use a power cord displaying the mark of the safety agency that defines the regulations for power cords in your country. The mark is your assurance that the power cord can be used safely with the router. Connecting DC power You can use a DC power for the Brocade NetIron XMR 16000router by installing a DC-to-DC power supply.
4 Installing a Brocade NetIron XMR 16000 router CAUTION For the NEBS-compliant installation of Brocade NetIron XMR 4000, 8000, and 16000 routers with AC and DC systems, use a ground wire of at least 6 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the device) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
Installing a Brocade NetIron XMR 32000 router 4 Installing a Brocade NetIron XMR 32000 router This section describes how to install a Brocade NetIron XMR 32000 router: Preparing the installation site Before installing the router, plan the location and orientation relative to other devices and equipment. For cooling purposes, allow a minimum of six inches of space between the sides, front, and the back of the router and walls or other obstructions.
4 Installing a Brocade NetIron XMR 32000 router • A 7/16 inch socket wrench attachment Follow these steps to remove the router from the shipping crate. 1. Position the crate so that you have access to the front and the rear. There must be enough space to the rear of the pallet to slide and remove the crate. 2. Use a power drill with Phillips and large flat-blade screwdriver attachments to remove the bolts and screws that hold the front shipping panel in place, as shown in Figure 191.
Installing a Brocade NetIron XMR 32000 router 4 Installing a Brocade NetIron XMR 32000 router in a rack This section describes how to install a Brocade NetIron XMR 32000 router in a rack. Keep the following precautions in mind when mounting a Brocade NetIron XMR 32000 router in a rack: DANGER Make sure the rack or cabinet housing the router is adequately secured to prevent it from becoming unstable or falling over.
4 Installing a Brocade NetIron XMR 32000 router FIGURE 192 L-brackets that secure the Brocade NetIron XMR 32000 router to the inner pallet 1 1 L-brackets (two brackets on either side of router) 4. Use a mechanical lift equipped with a lift plate. Position the lift plate as close to the front of the router as possible. Adjust the lift plate height to be even with the bottom of the router. 5. Slide the router onto the lift plate.
Installing a Brocade NetIron XMR 32000 router 4 Installing Brocade NetIron XMR 32000 modules The Brocade NetIron XMR 32000 ships with empty module slots, and upper and lower shipping panels installed. For instructions about installing 2x100GbE interface modules, refer to “Installing 2x100GbE interface modules in Brocade MLX routers” on page 239. The sequence for installing multiple modules is important to ensure proper fit in the Brocade NetIron XMR 32000 router.
4 Installing a Brocade NetIron XMR 32000 router For information about how to disable and re-enable power to interface modules, refer to “Disabling and re-enabling power to interface modules” on page 321. Before installing a module in the Brocade NetIron XMR 32000 router, have the following items available: • A large flat-blade screwdriver. • An ESD wrist strap with a plug for connection to the ESD connector on the router chassis.
Installing a Brocade NetIron XMR 32000 router 4 FIGURE 193 Installing a module in the Brocade NetIron XMR 32000 router Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active Pwr Active 6. Tighten the screws at each end of the module faceplate by pushing them in and turning them clockwise. Complete the tightening process using the flat blade screwdriver.
4 Installing a Brocade NetIron XMR 32000 router Using the insertion or extraction tool Due to the high density of cables that the Brocade NetIron XMR 32000 router can support, it may be difficult to insert and remove the RJ45 and optical connectors. An insertion or extraction tool has been provided in the Brocade NetIron XMR 32000 accessory kit to make this task easier. Refer to Figure 194.
Installing a Brocade NetIron XMR 32000 router 4 • For additional security, use cable ties to secure cables to the cable management system hardware on the sides of the unit (Refer to Figure 1.8). • The cable routing slots at the top and bottom of the unit are strong enough to hold many cables, but the more cable cinches and cable ties you use, the more secure your cable management system will be.
4 Installing a Brocade NetIron XMR 32000 router Cable routing for the upper-left quadrant Route cabling from slots in numerical order starting with the cables for slot #1. 1. Route cables for slots #1 and #2 directly to the left through the side comb. Refer to Figure 196.
Installing a Brocade NetIron XMR 32000 router 4 FIGURE 197 Routing upper-left quadrant cables up 1 2 3 4 1 Upper left quadrant 3 Comb B (slot #5 and #6 cables) 2 Comb C (slot #7 and #8 cables) 4 Comb A (slot #3 and #4 cables) 2. Route cables from slots #3 and #4 up through comb A. Refer to Figure 197. 3. Route cables from slots #5 and #6 up through comb B. 4. Route cables from slots #7 and #8 up through comb C.
4 Installing a Brocade NetIron XMR 32000 router Cable routing for the upper-right quadrant Route cables from slots in numerical order starting with the cables for slot #15. 1. Route cables from slots #15 and #16 directly to the right through the side comb. Refer to Figure 198.
Installing a Brocade NetIron XMR 32000 router 4 FIGURE 199 Routing upper-right quadrant cables up 2 1 3 4 1 Upper right quadrant 3 Comb B (slot #11 and #12 cables) 2 Comb C (slot #9 and #10 cables) 4 Comb A (slot #13 and #14 cables) 2. Route cables from slots #13 and #14 up through comb A. Refer to Figure 199. 3. Route cables from slots #11 and #12 up through comb B. 4. Route cables from slots #9 and #10 up through comb C.
4 Installing a Brocade NetIron XMR 32000 router Cable routing for the lower-left quadrant 1. Route cables from slots #18 and #17 directly to the left through the side comb. Refer to Figure 200.
Installing a Brocade NetIron XMR 32000 router 4 FIGURE 201 Routing lower-left quadrant cables 1 2 3 4 1 Lower left quadrant 3 Comb B (slot #21 and #22 cables) 2 Comb A (slot #19 and #20 cables) 4 Comb C (slot #23 and #24 cables) 2. Route cables from slots #20 and #19 down through comb A. Refer to Figure 201. 3. Route cables from slots #22 and #21 down through comb B. 4. Route cables from slots #24 and #23 down through comb C.
4 Installing a Brocade NetIron XMR 32000 router Cable routing for the lower-right quadrant 1. Route cables from slots #32 and #31 directly to the right through the side comb. Refer to Figure 202.
Installing a Brocade NetIron XMR 32000 router 4 FIGURE 203 Routing lower-right quadrant cables 1 2 3 4 1 Lower right quadrant 3 Comb B (slots #27 and #28 cables) 2 Comb A (slots #29 and #30 cables) 4 Comb C (slots #25 and #26 cables) 2. Route cables from slots #30 and #29 down through comb A. Refer to Figure 203. 3. Route cables from slots #28 and #27 down through comb B. 4. Route cables from slots #26 and #25 down through comb C.
4 Installing a Brocade NetIron XMR 32000 router CAUTION Be careful not to overtighten or cross-thread cable connector screws. FIGURE 204 Accessing modules by shifting cable bundles 1 1 Cable bundles Installing Brocade NetIron XMR 32000 router power supplies DANGER High Touch Current. Earth connection essential before connecting supply. Follow the steps to install a power supply in a Brocade NetIron XMR 32000 router. 1. Remove the power supply slot blank. 2. Remove the power supply from the packaging.
Installing a Brocade NetIron XMR 32000 router 4 FIGURE 205 Installing a power supply in a Brocade NetIron XMR 32000 router 2 3 AC OK DC OK ALM Pwr Active Pwr Active 4 1 Pwr Active Pwr Active 5 Pwr Active Pwr Active Pwr Active Pwr Active 6 7 8 9 1 Power supply indicators 6 Latch handle locked 2 AC OK 7 Power supply blank cover 3 DC OK 8 Pull down on plunger to remove 4 ALM 9 Power supply 5 Latch handle open CAUTION Carefully follow the mechanical guides on each side of the
4 Installing a Brocade NetIron XMR 32000 router 5. Gently pull the release latch on the power supply front panel upward and toward the top of the power supply front panel. This action locks the power supply in place. 6. Install a power supply slot blank into each empty slot. For information about connecting power to the router, refer to “Connecting AC power” on page 292. For information about powering on the system, refer to “Activating the power source” on page 297.
Installing a Brocade NetIron XMR 32000 router 4 Connecting DC power You can supply DC power to the Brocade NetIron XMR 32000 router using a DC-to-DC power supply. DC power must be supplied at 48 V and 60 A for 2400 W power supply and 48 V and 90 A for 3000 W power supply. The 2400 W DC-to-DC supply provides the DC power to the router at 12 V and 200 A. The 3000 W DC-to-DC supply provides the DC power to the router at 12V and 245A. DANGER The procedure in this section is for qualified service personnel.
4 Installing a Brocade NetIron XMR 32000 router FIGURE 208 Removing the power lugs (2400W power supply and 3000W power supply displayed) 1 2 2 1 Lug screws 2 1 Power lug (2) 3. Crimp the correct AWG wire into the power lugs: For 2400 W power supply, crimp #4 AWG For 3000 W power supply, crimp #2 AWG. Refer to Figure 209.
Installing a Brocade NetIron XMR 32000 router 4 CAUTION To ensure adequate bonding when attaching the ground lug, a minimum of 20 PSI of torque is required to be applied to the mounting hardware used to attach the ground lug. FIGURE 209 Crimping the power supply wire in the lug 2 1 1 2 #4 AWG power supply wire 1 2 Power lug 4. Reconnect the power lugs to the power supply unit. 5. Replace the safety cover. Refer to Figure 210. FIGURE 210 Attaching the safety cover 6.
4 Attaching a management station Removing Brocade NetIron XMR 3200 router DC power supplies Follow these steps to remove a 2400W DC power supply in a Brocade NetIron XMR 3200 router: 1. Ensure the main DC power breaker is OFF. 2. Use a #1 Phillips screwdriver to remove the screws that secures the safety cover, as shown in Figure 207 on page 293. Remove the safety cover. 3. Use a #2 Phillips screwdriver to remove the screws securing the power lugs. Refer to Figure 208 on page 294. 4.
Activating the power source 4 Attaching a PC or terminal to the console port or to the Ethernet port You can attach a PC or terminal to either the console port (which has a male DB-9 serial connector), or the 10/100/1000 or 1000Base TX Ethernet port (which has an RJ45 UTP connector) on the management module. From the console port, you can access the router CLI directly from the PC or terminal or through a Telnet connection.
4 Verifying proper operation Insert the other end of each cable into a wall outlet. The following rules apply: • 1200W power supplies require 115V/120V outlets. • 1800W power supplies require 200V-240V for full power or are limited to 1200W with 115V/120V outlets. • 2400W and 3000W power supplies require high line (200V-240V) outlets.
Verifying proper operation TABLE 43 4 Router LED states and actions (Continued) LED label Desired state Meaning Abnormal state Meaning or action Pwr On The module is receiving power. Off The module is not receiving power. Check the following: • Make certain that the module is installed properly. For more information, refer to the module installation section in this chapter that applies to your router model.
4 Verifying proper operation TABLE 43 Router LED states and actions (Continued) LED label Desired state Meaning Abnormal state Meaning or action Active On or blinking The port is transmitting and receiving user packets. Off for an extended period. This LED will remain off until you have cabled the interface module ports. After cabling the ports, if this LED is still off, the port is not transmitting or receiving user packets. For more information, refer to Table 45 on page 319.
Verifying proper operation TABLE 43 LED label 4 Router LED states and actions (Continued) Desired state Meaning Abnormal state Meaning or action Off or amber The fans are not receiving power (off), or the fans are not working and not responding to controls from the fan control module (amber). Check the following: • If the LED is off, check the power LED on the other modules to make sure they are receiving power. If you are using a DC power source, check your power source for problems.
4 Verifying proper operation The Status column shows the module status. The management module status can be one of the following: • ACTIVE – The module is currently the active management module. • STANDBY – The module is currently the standby management module. • COMING UP – The module is coming up as the standby module. This status occurs if the standby management module becomes the active module during a switchover.
Chapter 5 Using Brocade Structured Cabling Components Cable cinch overview Position the cable cinch with the open end to the left (no slot) as shown in Figure 211. FIGURE 211 Cable cinch overview 1 5 2 3 4 6 7 1 Slot 1 5 Open end 2 Slot 2 6 Rear 3 Slot 3 7 Front 4 Slot 4 mRJ21 procedures The following procedure demonstrates securing up to eight mRJ21 cables into the cable cinch.
5 mRJ21 procedures Cable cinch with two mRJ21 cables To secure two mRJ21 cables, place the Velcro strap through slot one and use the front and rear left recesses as shown in Figure 212. FIGURE 212 Two mRJ21 cables T Cable cinch with three mRJ21 cables Three mRJ21 cables may be secured as shown in Figure 213.
mRJ21 procedures 5 Cable cinch with four mRJ21 cables Four mRJ21 cables may be secured as shown in Figure 214. FIGURE 214 Four mRJ21 cables Cable cinch with five mRJ21 cables Five mRJ21 cables may be secured as shown in Figure 215.
5 mRJ21 procedures Cable cinch with six mRJ21 cables Six mRJ21 cables may be secured as shown in Figure 216. FIGURE 216 Six mRJ21 cables Cable cinch with seven mRJ21 cables Seven mRJ21 cables may be secured as shown in Figure 217.
RJ45 procedures 5 Cable cinch with eight mRJ21 cables Eight mRJ21 cables may be secured as shown in Figure 218. FIGURE 218 Eight mRJ21 cables RJ45 procedures Use the following guidelines when using the cable cinch clips with RJ45 cables. Cable cinch with one group of RJ45 cables RJ45 cables may be secured in groups of six. To secure up to six RJ45 cables in one group, place the Velcro strap through slot one and use the front left recesses as shown in Figure 219.
5 RJ45 procedures Cable cinch with two groups of RJ45 cables 12 RJ45 cables, in two groups, may be secured as shown in Figure 220. FIGURE 220 12 RJ45 cables in two groups Cable cinch with three groups of RJ45 cables 18 RJ45 cables, in three groups, may be secured as shown in Figure 221.
RJ45 procedures 5 Cable cinch with four groups of RJ45 cables 24 RJ45 cables, in four groups, may be secured as shown in Figure 222. FIGURE 222 24 RJ45 cables in four groups Cable cinch with five groups of RJ45 cables 30 RJ45 cables, in five groups, may be secured as shown in Figure 223.
5 RJ45 procedures Cable cinch with six groups of RJ45 cables 36 RJ45 cables, in six groups, may be secured as shown in Figure 224. FIGURE 224 36 RJ45 cables in six groups Cable cinch with seven groups of RJ45 cables 42 RJ45 cables, in seven groups, may be secured as shown in Figure 225.
RJ45 procedures 5 Cable cinch with eight groups of RJ45 cables 48 RJ45 cables, in eight groups, may be secured as shown in Figure 226.
5 312 RJ45 procedures Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
Chapter Connecting a Router to a Network Device 6 Assigning permanent passwords DANGER The procedures in this manual are for qualified service personnel. By default, the CLI is not protected by passwords. To secure CLI access, it is strongly recommended that you assign passwords. The CLI contains the following access levels: • Privileged EXEC – This level is also called the Enable level and can be secured by a password.
6 Configuring IP addresses Brocade# configure terminal Brocade(config)# Syntax: configure terminal 3. Enter the enable super-user-password command to set the super-user password. Brocade(config)# enable super-user-password mustang Syntax: enable super-user password NOTE You must set the super-user password before you can set other types of passwords. 4. Enter the following commands to set the port configuration and read-only passwords.
Configuring IP addresses 6 Support of subnet masks Brocade routers support both classical IP network masks (Class A, B, and C subnet masks, and so on) and Classless Interdomain Routing (CIDR) network prefix masks. • Enter a classical network mask in IP address format. For example, enter “209.157.22.99 255.255.255.0” for an IP address with a Class-C subnet mask. • To enter a prefix number for a network mask, enter a forward slash (/) and the number of bits in the mask immediately after the IP address.
6 Configuring IP addresses Syntax: [no] ip address / Assigning IP addresses to an interface, virtual interface, or loopback interface You must assign an IP address to each interface and virtual interface over which user packets are routed. You can also assign an IP address to a loopback interface, which is generally used for testing and diagnostic purposes. You must use the serial connection to assign the first IP address.
Understanding management port functions 6 Enabling and disabling the interfaces By default, all router interfaces are disabled. To enable an interface, enter the enable command at the appropriate interface configuration level of the CLI. For example, to enable the management interface, enter the enable command at the management interface configuration level of the CLI.
6 Connecting the router to a network device Installing a fiber-optic transceiver To connect a router to another network device using a fiber port, install a fiber-optic transceiver (SFP, SFP+, or XFP, as required by your interface module). DANGER All fiber-optic interfaces use Class 1 Lasers. NOTE Refer to “Installation precautions” on page 147 for other hardware installation precautions.
Connecting the router to a network device 6 Cleaning fiber-optic ports and connectors To avoid problems with connections between fiber-optic ports and fiber cable connectors, it is strongly recommended that you clean ports and connectors each time you make a connection. Dust can accumulate inside the port and connector and cause problems as serious as reducing the optic launch power. To clean the fiber-optic ports and cable connectors, it is recommended that you use a fiber-optic reel-type cleaner.
6 Testing network connectivity Testing network connectivity After you cable the fiber-optic transceivers, you can test connectivity to other network devices by pinging those devices. You also can perform traceroutes. Pinging an IP address To verify that the router can reach another device through the network, enter a command such as the following at any level of the CLI. Brocade> ping 192.33.4.
Chapter Managing Routers and Modules 7 Managing the device You can perform these management tasks for the router: • • • • Enable and disable a DC power source, if necessary. Display status and temperatures of all hardware components. Display the Syslog configuration and static and dynamic buffers.
7 Managing the device • all - enables power to all interface modules • disables power to the interface module in the specified slot. You can specify 1-4 for 4-slot routers, 1-8 for 8-slot routers, 1-16 for 16-slot routers, and 1-32 for 32-slot routers. Monitoring I2C failures on management modules The management module accesses temperature sensors, fan controllers, power supplies, serial PROMs, and other devices are all accessed through the I2C serial bus.
Managing the device 7 • MUX index number: - 0-1 - there are total of 2 MUX indexes in Brocade NetIron XMR 32000 and Brocade MLX-32 devices. • The MUX index is always zero in 4-, 8-, and 16-slot Brocade NetIron XMR or Brocade MLX devices MUX tap number: - 0-7 - there are total of 8 MUX taps connected to a MUX device.
7 Managing the device If an I2C failure has not occurred, there will be no I2C messages in the static log, dynamic log, or SNMP log server. The following example shows output from the show logging command when there is no I2C failure.
Managing the device 7 To display this information, enter the show chassis command at any level of the CLI.
7 Managing the device TABLE 46 show chassis command output (Continued) Field Description Power Indicates whether an AC or DC power supply is installed in the specified power supply slot and the status of the power supply, which can be one of the following: • Installed (Shutdown)-The power supply has shut down. A power supply will shut down due to flapping, or if a shut down is enabled manually using the power-off power-supply command. Refer to “Enabling a power supply shutdown” on page 356.
Managing the device TABLE 46 7 show chassis command output (Continued) Field Description SNM The temperature of the switch fabric module. LP The temperature of the interface module. Temperature Monitoring Poll Period The interval at which the system reads the temperature sensor on the management, switch fabric, interface, and fan control modules. MAC address Backplane EEPROM MAC Address The MAC address of the device.
7 Managing the device Static and dynamic buffers The software provides a static buffer and a dynamic buffer: • Static – logs power supply failures, fan failures, and temperature warning or shutdown messages • Dynamic – logs all other message types. In previous releases, power supply messages were displayed in static logs only, with only the last event logged. Beginning with release 03.8.00, power supply messages are displayed in both static and dynamic logs.
Managing switch fabric modules 7 Managing switch fabric modules This section provides information about how to manage standard switch fabric modules and high speed switch fabric modules. NOTE In CLI output, standard modules are referred to as generation 1 (G1) modules, and high-speed modules are referred to as generation 2 (G2) modules. The following interface modules are classified by the system as G2 modules: 8x10G, 100G modules.
7 Managing switch fabric modules Forcing HSF modules to operate in normal mode NOTE This procedure requires that you restart your router. If necessary, you can configure HSF modules to operate in normal mode using the system-init fabric-data-mode force normal command.
Managing the cooling system 7 Managing the cooling system This section provides configuration, management, and monitoring information about router cooling systems. Configuring the cooling system Your router is pre-configured with default settings for all cooling system parameters.
7 Managing the cooling system • If the temperature of a management module, switch fabric module, or one interface module exceeds the high threshold specified for a fan speed, the fan changes to the next higher speed. If the temperature of any of the modules exceeds the high threshold for the high speed, the router shuts down the modules to prevent damage. The router also sends a warning message to the system log and an SNMP trap.
Managing the cooling system 7 Table 49 describes default low and high temperature thresholds for each module and fan speed for Brocade MLX and Brocade NetIron XMR routers.
7 Managing the cooling system For the and parameters, you can specify any temperature in Centigrade. However, when changing low and high temperature thresholds for module fan speeds, remember that the low temperature threshold of a higher fan speed must be lower than the high temperature threshold of the lower fan speed. Brocade has established this guideline to ensure fan speed stability.
Managing the cooling system Fan Speed Hi: 70 - 113 state = 1 (FAN_STATE_MED) max_ts_shut_off_count = 1 shut_off_count = 0 0 0 0 0 === Thermal Sensor Control Fan Speed Low: -1 - 60 Fan Speed Med: 57 - 70 Fan Speed Med-Hi: 67 - 80 Fan Speed Hi: 77 - 85 state = 0 (FAN_STATE_LOW) max_ts_shut_off_count = 1 shut_off_count = 0 0 0 0 0 === Thermal Sensor Control Fan Speed Low: -1 - 60 Fan Speed Med: 57 - 70 Fan Speed Med-Hi: 67 - 80 Fan Speed Hi: 77 - 95 state = 1 (FAN_STATE_MED) max_ts_shut_off_count = 1 shut_off
7 Managing the cooling system Changing the temperature polling interval By default, the router reads the temperature sensor on each module every 60 seconds. To change the polling interval, enter the temp-poll-period command at the global CONFIG level of the CLI. Brocade(config)# temp-poll-period 120 Syntax: temp-poll-period For the parameter, you can specify a value from 30 – 120.
Managing the cooling system 7 Displaying fan tray status and speed To display the status and speed of the 4-speed fans in the router, enter the show chassis command at any level of the CLI. Brocade# ...
7 Managing interface modules The default behavior is a for log message to be sent only when the fan speed is actually changed, which reduces the number of messages. A CLI option allows you to log all messages or have a single log message sent when any temperature threshold is crossed.
Managing interface modules 7 If you copy the primary or secondary image to all interface modules using the copy command with the all keyword, the management module makes a copy of the file and stores it in code flash under the names lp-primary-0 or lp-secondary-0. The images are stored in this location only and are not run by the management module or the interface modules.
7 Managing interface modules Specifying an immediate shutdown The management module takes approximately 16-20 seconds to shutdown all interface modules in a device after a reload is issued. During this time, the interface module continues sending packets. Enter the lp fast-powerdown command to immediately shut down all interface modules in a device after a reload is issued.
Managing interface modules 7 Specifying an immediate boot from the auxiliary flash slots on the management module To specify an immediate boot for the interface module installed in slot 1 from the auxiliary flash slot on the management module, enter the lp boot system command at the Privileged EXEC level of the CLI.
7 Managing interface modules • The parameter specifies the name of the image from which to boot the interface module. • The parameter specifies the slot number that contains the interface module that will undergo an immediate boot. You can specify 1 – 4 for 4-slot devices, 1 – 8 for 8-slot devices, 1 – 16 for 16-slot devices, or 1 – 32 for 32-slot devices.
Managing interface modules 7 Syntax: lp boot system mp [primary | secondary] [all | ] • The primary and secondary keywords specify the primary or secondary image in flash memory on the management module. • The all | parameter specifies that the automatic boot applies to all interface modules in the device, or to an interface module in the specified device slot number only.
7 Managing interface modules After you enter this command, the system enters monitor mode on the interface module. To boot from the primary image in flash memory on the interface module, enter the following command at the monitor prompt. LP MONITOR> boot system flash primary Syntax: boot system flash primary Changing priority of slots for interface modules You can prioritize the slots in which the interface modules are installed. The priority range is 1 (low) – 8 (high).
Enabling and disabling management module CPU usage calculations 7 Brocade# power-on lp 1 To re-enable power on all interface modules, enter the following command. Brocade# power-on lp all In this output example, there is one interface module in slot 3 and slot 3 is powered on. Brocade# power-on lp all Slot 3 is powering on.
7 Enabling and disabling management module CPU usage calculations Displaying CPU usage Use the show cpu command to display usage averages for all tasks performed by the management module as shown in this example. Brocade# show cpu ... Usage average for all tasks in the last 1 seconds ...
Displaying management module CPU usage ospf_msg_task telnet_0 telnet_1 0 0 44 7 0 0 0 Syntax: show cpu Displaying management module CPU usage You can display the tasks handled by the management module and the amount of the management module CPU used by each task by entering the show tasks command at any level of the CLI.
7 Removing MAC address entries NOTE The total CPU usage may not add up to 100 percent. The total may not include resources used by the management processes. A problem could exist If the CPU usage is distributed unevenly to one task, other than the idle task, for a prolonged period. If this situation occurs, contact Brocade Technical Support for assistance.
Chapter Maintenance and Field Replacement 8 This chapter describes how to perform any required maintenance on your device. It also describes how to install the following field-replaceable hardware: • • • • • • • • • Management modules Compact flash cards in management modules Interface modules Switch fabric modules Fiber optic transceivers Fans Power supplies Fan deflectors Air filters Hardware maintenance schedule DANGER The procedures in this manual are for qualified service personnel.
8 Replacing a management module Replacing a management module For instructions on how to install or replace modules, refer to the module installation section in the installation chapter for your router model. Replacing the Compact Flash Card in an MR2 management module MR2 management modules allow users to insert an additional 2 Gbps compact flash card. To install the card, you need a flat head Philips screw driver. Refer to Figure 228 to see where the slot card should be placed.
Replacing an interface module 8 FIGURE 228 Inserting a compact flash card in the MR2 management module Replacing an interface module You can remove or replace interface modules while the router is powered on and running. For more information on module slot locations, refer to Chapter 1, “Product Overview”. NOTE It is not recommended that you hot-swap an interface module that is running a software image older or newer than the image on the management module.
8 Replacing a switch fabric module For 16-slot routers, if you insert a module into a slot where the fan speed for a previous module was manually configured, you will need to change the fan speed back to auto. For example, if the fan speed was manually configured to “slow”, and you are installing a module that requires more cooling power, the “slow” setting will cause the module to overheat.
Replacing a fiber-optic transceiver 8 For a graceful shutdown of the links, it is recommended that you disable the switch fabric module before removing it from the device. It is also recommended that you remove or replace switch fabric modules one at a time. If you need to remove all of the switch fabric modules at the same time, you must shut down the router and remove the power source.
8 Replacing a power supply Cabling a fiber-optic transceiver To cable a fiber-optic transceiver, perform the following steps: 1. Before cabling a fiber-optic transceiver, it is strongly recommended that you clean the cable connectors and the port connectors. For more information, refer to “Replacing a management module” on page 350. 2. Gently insert the two cable connectors (a tab on each connector should face upward) into the port connectors until the tabs lock into place.
Replacing a power supply 8 NOTE A threshold value of 0 will not automatically shutdown a power supply due to failures. For Syslog messages, please refer to Appendix A, Using Syslog in the Brocade MLX Series and Brocade NetIron Family Configuration Guide. Clearing power supply failure timestamps Use the power-supply monitoring clear command to clear all collected failure timestamps for a given power supply, or for all available power supplies.
8 Replacing a power supply Enabling a power supply shutdown The power-off power-supply command allows you to shut down a power supply manually. To shut down a power supply, enter the following command. Brocade# power-off power-supply 3 This will Shutdown The Power Supply # 3 Are you sure? (enter 'y' or 'n'): y ERROR: Power Supply # 3 is the Last Available in the system and will not be shutdown.
Replacing a power supply 8 running while a power supply is being removed and replaced, but the power supply itself should not be connected to a power source. Otherwise, you could be injured or the power supply or other parts of the device could be damaged. DANGER The front panel of a power supply includes a handle that locks the power supply in the device. This handle is a locking mechanism only and should not be used to lift and carry the power supply.
8 Replacing a power supply FIGURE 230 Removing and replacing a power supply in a 32-slot device. 2 3 AC OK DC OK ALM Pwr Active Pwr Active 4 1 Pwr Active Pwr Active 5 Pwr Active Pwr Active Pwr Active Pwr Active 6 7 8 9 1 Power supply indicators 6 Latch handle locked 2 AC OK 7 Power supply blank cover 3 DC OK 8 Pull down on plunger to remove 4 ALM 9 Power supply 5 Latch handle open 4.
Replacing fan assemblies 7. 8 For a 4-slot device only, use the screwdriver to secure the two screws on either side of the power supply faceplate. 8. For a 2400W DC power supply only, crimp the #4 AWG power supply wire in the power lugs. 9. For a 3000W DC power supply only, crimp the #2 AWG power supply wire in the power lugs. 10. Connect the AC power cord or DC power lugs to the power supply faceplate. 11. Connect the power to the AC or DC source.
8 Replacing fan assemblies Before replacing a fan assembly, have the following items available: • A new fan assembly, which you can order from Brocade • A small flat-blade screwdriver • An ESD wrist strap with a plug for connection to the ESD connector on the front of the device. DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. Use the following steps to replace a fan assembly. 1.
Replacing fan assemblies 8 FIGURE 231 32-slot router fan assemblies 2 1 4 3 6 5 8 7 10 9 1 Fan module 1 6 Fan module 6 2 Fan module 2 7 Fan module 7 3 Fan module 3 8 Fan module 8 4 Fan module 4 9 Fan module 9 5 Fan module 5 10 Fan module 10 4. Insert the new fan assembly into the fan slot and push the assembly in until the faceplate is flush with the router. Pushing the fan assembly in seats the fan connector in the router connector. 5.
8 Replacing fan assemblies 6. Check the fan status LED in the lower left corner of the faceplate. It will light red momentarily when power is applied, then change to green when the fan comes up to speed. 7. Access the CLI, and enter the show chassis command to verify that the fan is operating normally.
Replacing fan assemblies 8 FIGURE 232 Replacing a rear fan assembly from a MLX or XMR 16-slot router FIGURE 233 Replacing a fan assembly in a MLXe 16-slot router Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02 363
8 Replacing fan assemblies 4. Insert the new fan assembly into the slot and push the assembly in until the faceplate is flush with the device. Pushing the assembly in seats the fan connector with the device connector. 5. Secure the fan assembly to the device by tightening the four captive screws. 6. Access the CLI, and enter the show chassis command to verify that both fans are operating normally. Front fan assembly replacement steps Perform the following steps to replace a fan assembly. 1.
Replacing fan assemblies 8 Replacing the fan tray assembly in 4-slot and 8-slot routers The fan tray assembly on Brocade MLX and Brocade NetIron XMR 4-slot and 8-slot routers is accessible from the front of the device. Fan tray assemblies for Brocade MLXe 4-slot and 8-slot routers are accessible from the back of the device. You can remove and replace a fan tray assembly while the router is powered on and running.
8 Replacing fan assemblies FIGURE 235 Replacing a fan tray assembly in a Brocade MLX or Brocade NetIron XMR 4-slot router. 1 2 1 Latch release 2 Fan tray assembly FIGURE 236 Replacing a fan tray assembly in a Brocade MLX or Brocade NetIron XMR 8-slot router.
Replacing fan assemblies 8 FIGURE 237 Replacing the fan assembly in a Brocade MLXe 4-slot router FIGURE 238 Replacing the fan assembly in a Brocade MLXe 8-slot router 3. Insert the new fan assembly into the fan slot and push the enclosure in until the faceplate is flush with the router. Pushing the enclosure in seats the fan connector with the router connector. 4. Tighten the four captive screws to secure the fan to the router. 5.
8 Replacing fan assemblies You can replace the air filters while a router is powered on and running. Before performing this task, have these items available: • A 7/64 inch hex head screwdriver • Replacement air filters, which you can order from Brocade Replacing the air filters in 32-slot routers The two air filters in 32-slot routers are located between the upper and lower card cages. To replace an air filter, perform these steps.
Replacing fan assemblies 8 FIGURE 240 Air filter removal and replacement for 32-slot routers Pwr Active Pwr Active Pwr Active Pwr Active 1 Pwr Active Pwr Active Pwr Active Pwr Active 1 Direction of airflow in device Replacing the air filter in Brocade MLX and Brocade NetIron XMR 16-slot routers Follow these steps to replace the air filter in a Brocade MLX or Brocade NetIron XMR 16-slot router. 1. Loosen the two screws in the front of the filter retainer. 2.
8 Replacing fan assemblies FIGURE 241 Air filter removal and replacement for Brocade MLX and Brocade NetIron XMR16-slot routers \ 1 2 4 3 1 Fan tray 3 Filter retainer 2 Filter 4 Filter grab-strap 5 Airflow direction 3. Unhook the filter retainer from the air filter and discard the used filter. 4. Partially insert the replacement air filter by sliding it along the metal guides.
Replacing fan assemblies 8 FIGURE 242 Air filter removal and replacement for a Brocade MLX or Brocade NetIron XMR 4-slot router. 1 2 3 4 1 Direction of airflow in device 3 Filter retainer 2 Filter 4 Fan trap FIGURE 243 Air filter removal and replacement for the 8-slot router. 1 2 4 3 1 Direction of airflow in device 3 Filter retainer 2 Filter 4 Fan trap 3. Pull the old air filter out of the router and discard it. 4.
8 Replacing fan assemblies Replacing the air filter in Brocade MLXe 4-slot and 8-slot routers Follow these steps to replace the air filter in Brocade MLXe 4-slot and 8-slot routers. 1. Loosen the two screws in the front of the filter tray. 2. Pull the filter tray away from the router as shown in Figure 244 or Figure 245. FIGURE 244 Replacing an air filter in a Brocade MLXe 4-slot router.
Replacing fan assemblies 8 5. Replace the filter tray in the router and tighten the two screws. Replacing the air filter in Brocade MLXe 16-slot routers Follow these steps to replace the air filter in a Brocade MLXe 16-slot router. 1. Loosen the two screws in the front of the filter. 2. Pull the filter out of the router as shown in Figure 246. FIGURE 246 Replacing the air filter in a Brocade MLXe 16-slot routers \ 3. Remove the old filter from the chassis and discard the used filter. 4.
8 Replacing fan assemblies DANGER For safety reasons, the ESD wrist strap should contain a 1 megohm series resistor. Removing a fan assembly from the chassis To remove a fan assembly from the chassis that is receiving power, complete the following steps: 1. Put on the ESD wrist strap and ground yourself by inserting the plug into the ESD connector on the router. 2.
Replacing fan assemblies 8 FIGURE 247 Removing the fan assembly faceplate FIGURE 248 Removing tape from the fan assembly 3. If louvers are present inside the fan assembly faceplate, detach them by removing the 11 roll pins that secure the louvers to the inside of the fan assembly faceplate. NOTE Legacy Brocade MLX-32 fan assemblies may have louvers. Louvers are not present in Brocade MLXe-32 and newer Brocade MLX-32 fan assemblies.
8 Replacing fan assemblies FIGURE 249 Removing the louver on a legacy chassis. The louvers will fall out of the fan assembly faceplate as you pull out the roll pins. Refer to Figure 249. 4. Remove the fan assembly handle by detaching the two screws from the inside of the fan assembly faceplate using a Phillips screwdriver. Refer to Figure 250. FIGURE 250 Handle removal 5.
Replacing fan assemblies 8 6. Place the handle over the upward deflector aligning the handle with the screw holes and secure the handle to the upward deflector and fan assembly faceplate with the two screws. Refer to Figure 251. FIGURE 251 Upward deflector oriented correctly between the handle and fan assembly faceplate 7. Re-attach the fan assembly faceplate to the fan assembly by securing three screws on each side. NOTE Replacing the tape is not required.
8 378 Replacing fan assemblies Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
Chapter Hardware Specifications 9 This chapter describes hardware specifications for Brocade MLXe, Brocade MLX, and Brocade NetIron XMR routers. Hardware specifications for Brocade MLXe routers The following sections describe hardware specifications for Brocade MLXe routers. Power specifications The following power supply frequency requirements apply to Brocade MLXe-4, Brocade MLXe-8, and Brocade MLXe-16 routers: • AC Input Rating: 100 to 240V, 50/60 Hz, 16.
9 Hardware specifications for Brocade MLXe routers • DC Operating Range: -40 to -60V - Inrush current <70A peak for any initial current surge or spike of 10mS or less at either cold or warm start. NOTE 3000W power supplies do not support low line frequencies. Table 52 lists power consumption, in watts, for Brocade MLXe router components.
9 Hardware specifications for Brocade MLXe routers TABLE 52 Maximum power consumption for Brocade MLXe router components (Continued) Component Maximum power consumption, in watts 20-port Gbps Ethernet fiber Interface with fiber-optic transceivers (MLX routers) 175W 20-port Gbps Ethernet copper Interface module 146W 24-port 1 Gbps Ethernet copper RJ45 interface module 160W 24-port 1 Gbps Ethernet fiber interface module 160W 48-port Gbps Ethernet with MRJ-21 interface 260W Table 53 lists power
9 Hardware specifications for Brocade MLXe routers Physical dimensions Table 54 provides the physical dimensions for Brocade MLXe routers. TABLE 54 Brocade MLXe physical dimensions Router model Height Width Depth Depth with Fan FRU Weight (empty) Weight (fully loaded) Brocade MLXe-4 22.13 cm (8.714 in.) 43.69 cm (17.20 in.) 58.42 cm (23.0 in.) 63.5 cm (25.0 in.) 27.40 kg (60.4 lbs) 52.84 kg (116.5 lbs.) Brocade MLXe-8 31.01 cm (12.21 in.) 43.69 cm (17.20 in.) 60.96 cm (24.0 in.) 66.
Hardware specifications for Brocade MLXe routers • • • • • • • 9 EN 55024 (CE mark) (Immunity) for Information Technology Equipment ICES-003 (Canada) (Class A) AS/NZ 55022 (Australia) (Class A) VCCI (Japan) (Class A) EN 61000-3-2 EN 61000-3-3 EN 61000-6-1 Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02 383
9 Hardware specifications for Brocade MLX routers Hardware specifications for Brocade MLX routers The following sections describe hardware specifications for Brocade MLX routers. Power specifications The following power supply frequency requirements apply to Brocade MLX 4-slot, 8-slot, and 16-slot routers: • AC Input Rating: 100 to 240V, 50/60 Hz, 16.
9 Hardware specifications for Brocade MLX routers TABLE 57 Brocade MLX router power consumption values (Continued) Model @100 VAC @200 VAC @-48VDC Amps Watts BTU/hr Amps Watts BTU/hr Amps Watts BTU/hr MLX-16 53 5286 18041 26 5286 18041 110 5286 18041 MLX-32 N/A N/A N/A 54 10781 36797 225 10781 36797 Table 58 lists power consumption values for Brocade MLX router components.
9 Hardware specifications for Brocade MLX routers TABLE 58 Maximum power consumption for Brocade MLX router components (Continued) Component Maximum power consumption, in watts 20-port Gbps Ethernet copper Interface module 146W 24-port 1 Gbps Ethernet copper RJ45 interface module 160W 24-port 1 Gbps Ethernet fiber interface module 160W 48-port Gbps Ethernet with MRJ-21 interface 260W Fan assemblies Brocade MLX-4 fan tray 66W Brocade MLX-8 fan tray 132W Brocade MLX-16 front fan tray 202W
Hardware specifications for Brocade NetIron XMR routers 9 Safety agency approvals • CAN/CSA-C22.2 No.
9 Hardware specifications for Brocade NetIron XMR routers • Inrush current: 45A peak maximum at 25 degrees C (77 degrees F) Table 62 lists the maximum power calculations for Brocade NetIron XMR routers.
Hardware specifications for Brocade NetIron XMR routers TABLE 63 9 Maximum power consumption for Brocade NetIron XMR router components (Continued) Component Maximum power consumption, in watts 4-port 10 Gbps Ethernet Interface module (X) 240W 8-port 10 Gbps Ethernet interface module (X) 270W 20-port Gbps Ethernet fiber Interface with fiber-optic transceivers 175W 20-port Gbps Ethernet copper Interface module 146W 24-port 1 Gbps Ethernet copper RJ45 interface module 160W 24-port 1 Gbps Ethern
9 Port specifications for all router models Storage environment Table 66 provides the storage environment specifications for the Brocade NetIron XMR routers. TABLE 66 Brocade NetIron XMR router storage environment requirements Storage temperature Storage humidity Storage altitude (-25° – 70° C) -13°– 158°F 95% maximum relative humidity, non-condensing (0 – 4500 meters) 0 – 15,000 ft Safety agency approvals • CAN/CSA-C22.2 No.
Port specifications for all router models 9 FIGURE 252 Console port pin and signalling details Pin Assignment DB-9 male 1 5 6 Pin Number Switch Signal 1 2 3 4 5 6 7 8 9 Reserved TXD (output) RXD (input) Reserved GND Reserved CTS (input) RTS (output) Reserved 9 Most PC serial ports require a cable with a female DB-9 connector. Terminal connections will vary, requiring a cable with either a DB-9 or DB-25 connector, male or female.
9 Power cords TABLE 67 Management port pin assignments Pin number MDI-X ports 1 TD+ 2 TD- 3 RD+ 4 Not used (10BaseT) CMT (100BaseTX) 5 Not used (10BaseT) CMT (100BaseTX) 6 RD- 7 Not used (10BaseT) CMT (100BaseTX) 8 Not used (10BaseT) CMT (100BaseTX) Power cords The types of power cords provided with routers are specific to the country where they are installed. To order a power cord, contact your Brocade supplier. Table 68 describes power cord types.
Power cords TABLE 68 Country Power cord types (international) (Continued) Plug style NEMA 5-15P 125V for MLXe/MLX 4, 8, 16-slot devices NEMA 5-20P 125V. 16A for MLXe/MLX 4, 8, 16-slot devices NEMA L6-20 CEE-7/7 “Schuko” BS-1363A AS 3112 IEC-60309 20A.
9 Power cords TABLE 68 Country Power cord types (international) (Continued) Plug style NEMA 5-15P 125V for MLXe/MLX 4, 8, 16-slot devices NEMA 5-20P 125V. 16A for MLXe/MLX 4, 8, 16-slot devices NEMA L6-20 CEE-7/7 “Schuko” BS-1363A Scotland AS 3112 IEC-60309 20A.
Appendix Brocade MLXe Chassis bundles A Pre-Installation notice for Brocade MLXe chassis bundles with MR2 management modules The following conditions must be met for any chassis with a MR2 management module to operate properly: • The MR2 module requires a minimum software version of R05.2.00b to operate. Do not attempt to downgrade the MR2 module to a release lower than R05.2.00b.
A Brocade MLXe Chassis bundles TABLE 69 Brocade MLXe-4 chassis bundles Part number Hardware BR-MLXE-4-AC Bundle contents: • 1 Brocade MLXe-4 chassis • 2 high speed switch fabric modules (NI-X-4-HSF) • 1 1200W AC power supply (NI-X-ACPWR) • 4 exhaust fan assembly kits (BR-MLXE-4-FAN) • 1 air filter (BR-MLXE-4-FLTR) Management modules must be ordered separately. Power cord is not included.
Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-4-MR-X-AC Bundle contents: • 1 Brocade MLXe-4 AC chassis • 1 MR management module (NI-XMR-MR) • 2 high speed switch fabric modules (NI-X-4-HSF) • 1 1200W AC power supply (NI-X-ACPWR) • 4 exhaust fan assembly kits (BR-MLXE-4-FAN) • 1 air filter (BR-MLXE-4-FLTR) Power cord is not included.
A 398 Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-4-MR2-X-AC Bundle contents: • 1 Brocade MLXe-4 AC chassis • 1 MR2 (X) management module (BR-MLX-MR2-X) • 2 high speed switch fabric modules (NI-X-4-HSF) • 1 1800W AC power supply (BR-MLXE-ACPWR-1800) • 4 exhaust fan assembly kits (BR-MLXE-4-FAN) • 1 air filter (BR-MLXE-4-FLTR) Power cord is not included.
Brocade MLXe Chassis bundles TABLE 70 A Brocade MLXe-8 chassis bundles Part number Hardware BR-MLXE-8-AC Bundle contents: • 1 Brocade MLXe-8 chassis • 2 high speed switch fabric modules (NI-X-16-8-HSF) • 2 1200W AC power supplies (NI-X-ACPWR) • 2 exhaust fan assembly kits (BR-MLXE-8-FAN) • 1 air filter (BR-MLXE-8-FLTR) Management modules must be ordered separately. Power cord is not included.
A 400 Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-8-MR-X-AC Bundle contents: • 1 Brocade MLXe-8 AC chassis • 1 MR management module (NI-XMR-MR) • 2 high speed switch fabric modules (NI-X-16-8-HSF) • 2 1200W AC power supply (NI-X-ACPWR) • 2 exhaust fan assembly kits (BR-MLXE-8-FAN) • 1 air filter (BR-MLXE-8-FLTR) Power cord is not included.
Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-8-MR2-X-AC Bundle contents: • 1 Brocade MLXe-8 AC chassis • 1 MR2 (X) management module (BR-MLX-MR2-X) • 2 high speed switch fabric modules (NI-X-4-HSF) • 2 1800W AC power supplies (BR-MLXE-ACPWR-1800) • 2 exhaust fan assembly kits (BR-MLXE-8-FAN) • 1 air filter (BR-MLXE-8-FLTR) Power cord is not included.
A Brocade MLXe Chassis bundles TABLE 71 Brocade MLXe-16 chassis bundles Part number Hardware BR-MLXE-16-AC Bundle contents: • 1 Brocade MLXe-16 chassis • 3 high speed switch fabric modules (NI-X-16-8-HSF) • 4 1200W AC power supplies (NI-X-ACPWR) • 2 exhaust fan assembly kits (BR-MLXE-16-FAN) • 1 air filter (BR-MLXE-16-FLTR) Management modules must be ordered separately. Power cord is not included.
Brocade MLXe Chassis bundles TABLE 71 A Brocade MLXe-16 chassis bundles (Continued) Part number Hardware BR-MLXE-16-MR-X-AC Bundle contents: • 1 Brocade MLXe-16 AC chassis • 1 MR management module (NI-XMR-MR) • 3 high speed switch fabric modules (NI-X-16-8-HSF) • 4 1200W AC power supply (NI-X-ACPWR) • 2 exhaust fan assembly kits (BR-MLXE-16-FAN) • 1 air filter (BR-MLXE-16-FLTR) Power cord is not included.
A Brocade MLXe Chassis bundles TABLE 71 404 Brocade MLXe-16 chassis bundles (Continued) Part number Hardware BR-MLXE-16-MR2-X-AC Bundle contents: 1 Brocade MLXe-16 AC chassis 1 MR2 (X) management module (BR-MLX-MR2-X) • 3 high speed switch fabric modules (NI-X-4-HSF) • 4 1800W AC power supplies (BR-MLXE-ACPWR-1800) • 2 exhaust fan assembly kits (BR-MLXE-16-FAN) • 1 air filter (BR-MLXE-16-FLTR) Power cord is not included.
Brocade MLXe Chassis bundles TABLE 72 A Brocade MLXe-32 chassis bundles Part number Hardware BR-MLXE-32-AC Bundle contents: • 1 Brocade MLXe-32 chassis • 7 high speed switch fabric modules (NI-X-32-HSF) • 4 2400W AC power supplies (NIBI-32-ACPWR-A) • 2 power supply fans (NIBI-32-PSFAN) • 8 exhaust fan assembly kits (BR-MLXE-32-FAN) • 2 air filters (BR-MLXE-32-FLTR) • Cable management system Management modules must be ordered separately. Power cord is not included.
A 406 Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-32-MR-M-DC Bundle contents: • 1 Brocade MLXe-32 DC chassis • 1 MR management module (NI-MLX-32-MR) • 7 high speed switch fabric modules (NI-X-32-HSF) • 4 2400W DC power supplies (NIBI-32-DCPWR) • 2 power supply fans (NIBI-32-PSFAN) • 8 exhaust fan assembly kits (BR-MLXE-32-FAN) • 2 air filters (BR-MLXE-32-FLTR) • Cable management system Power cord is not included.
Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-32-MR2-M-AC Bundle contents: • 1 Brocade MLXe-32 AC chassis • 1 MR2 (M) management module (BR-MLX-32-MR2-M) • 7 high speed switch fabric modules (NI-X-32-HSF) • 4 3000W AC power supplies (BR-MLXE-32-ACPWR-3000) • 2 power supply fans (NIBI-32-PSFAN) • 8 exhaust fan assembly kits (BR-MLXE-32-FAN) • 2 air filters (BR-MLXE-32-FLTR) • Cable management system Power cord is not included.
A 408 Brocade MLXe Chassis bundles Part number Hardware BR-MLXE-32-MR2-X-AC Bundle contents: • 1 Brocade MLXe-32 AC chassis • 1 MR2 (X) management module (BR-MLX-32-MR2-X) • 7 high speed switch fabric modules (NI-X-32-HSF) • 4 3000W AC power supplies (BR-MLXE-32-ACPWR-3000) • 2 power supply fans (NIBI-32-PSFAN) • 8 exhaust fan assembly kits (BR-MLXE-32-FAN) • 2 air filters (BR-MLXE-32-FLTR) • Cable management system Power cord is not included.
Appendix Regulatory Statements B U.S.A. This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
B Japan Maschinenlärminformations-Verordnung - 3. GPSGV, der höchste Schalldruckpegel beträgt 89 dB(A) gemäss EN ISO 7779. For Brocade MLXe-8 routers: Machine noise information regulation - 3. GPSGV, the highest sound pressure level value is 87.4 dB(A) in accordance with EN ISO 7779. Maschinenlärminformations-Verordnung - 3. GPSGV, der höchste Schalldruckpegel beträgt 87.4 dB(A) gemäss EN ISO 7779. For Brocade MLXe-4 routers: Machine noise information regulation - 3.
Power cords (Japan Denan) B Power cords (Japan Denan) English translation of above statement ATTENTION: Never use the power cord packed with your equipment for other products. China The following statement applies to Brocade MLX Series and Brocade NetIron XMR devices. English translation of above statement This is a class A product.
B Taiwan Taiwan English translation of above statement Warning: This is Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Korea A 급 기기 ( 업무용 방송통신기기 ): 이 기기는 업무용 (A 급 ) 으로 전자파적합등록 을 한 기기이오니 판매자 또는 사용자는 이 점을 주의하시기 바라며 , 가정외의 지역 에서 사용하는 것을 목적으로 합니다 .
Brazil B Brazil The following Brocade products are currently certified by Anatel: • • • • • • • • Brocade MLX-4 Brocade MLX-8, Brocade MLX-16 Brocade MLX-32 Brocade NetIron XMR 4000 Brocade NetIron XMR 8000 Brocade NetIron XMR 16000 Brocade NetIron XMR 32000 All certificates can be found at the Anatel web site. NOTE For regulatory purposes, the Brocade MLX-4 and Brocade NetIron XMR 4000 are identified by model number BI-RX-4.
B 414 Brazil Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
Appendix Caution and Danger Notices C Cautions The cautions and dangers that appear in this manual are listed below in English, German, French, and Spanish. A caution calls your attention to a possible hazard that can damage equipment. "Vorsicht" weist auf eine mögliche Beschädigung des Geräts hin. Sie finden die folgenden Vorsichtshinweise in diesem Handbuch. Une mise en garde attire votre attention sur un risque possible d'endommagement de l'équipement.
C 416 Cautions CAUTION For a DC system (Brocade NetIron XMR 4000, 8000, and 16000, Brocade MLX-4, -8, and -16, and Brocade MLXe-16), use a grounding wire of at least 6 American Wire Gauge (AWG). The 6 AWG wire should be attached to an agency-approved crimp connector (provided on the chassis), and crimped with the proper tool. The crimp connector should allow for securement to both ground screws on the enclosure.
Cautions C CAUTION For the DC input circuit to the system of a Brocade MLXe-16, MLXe-8 and MLXe-4 (1800W supply) make sure there is a UL-Listed 60 amp circuit breaker, minimum -48Vdc, double pole, on the input lugs to the power supply. The input wiring for connection to the product should be Listed copper wire, 8 AWG, marked VW-1, and rated minimum 90o C.
C 418 Cautions CAUTION For the DC input circuit to the system of a Brocade MLX-4, Brocade MLX-8, Brocade MLX-16, and Brocade MLXe-16, Brocade MLXe-8 and Brocade MLXe-4 (1200W supply), make sure there is a UL-Listed 30 amp circuit breaker, minimum -48Vdc, double pole, on the input lugs to the power supply. The input wiring for connection to the product should be Listed copper wire, 8 AWG, marked VW-1, and rated minimum 90o C.
Cautions C CAUTION For the DC input circuit to the system of a Brocade MLX-32 (2400W supply), make sure there is a UL-Listed 75 amp circuit breaker, minimum -48Vdc, double pole, on the input lugs to the power supply. The input wiring for connection to the product should be Listed copper wire, 4 AWG, marked VW-1, and rated minimum 90o C.
C 420 Cautions CAUTION For the DC input circuit to the system of a Brocade MLXe-32 (3000W suppy), make sure there is a UL-Listed 80 amp circuit breaker, minimum -48Vdc, double pole, on the input lugs to the power supply. The input wiring for connection to the product should be Listed copper wire, 4 AWG, marked VW-1, and rated minimum 90o C.
Cautions C CAUTION Do not install the device in an environment where the operating ambient temperature might exceed 40 C (104 F). VORSICHT Das Gerät darf nicht in einer Umgebung mit einer Umgebungsbetriebstemperatur von über 40 C (104 F) installiert werden. MISE EN GARDE N'installez pas le dispositif dans un environnement où la température d'exploitation ambiante risque de dépasser 40 C (104 F).
C 422 Cautions CAUTION Make sure the flash card is empty or does not contain files you want to keep. Formatting a flash card completely erases all files on the card. VORSICHT Stellen Sie sicher, dass die Flash-Karte leer ist oder keine Dateien auf ihr gespeichert sind, die Sie behalten möchten. Die Formattierung einer Flash-Karte löscht alle Dateien auf der Karte. MISE EN GARDE Vérifiez que la carte mémoire est vide ou ne contient pas de fichiers que vous voulez conserver.
Cautions C CAUTION Removal of Brocade NetIron XMR 32000 rear fan modules allows access to bus bars and backplane. Avoid contact with these parts. There are hazardous energy levels at these locations. VORSICHT Durch die Entfernung der rückwärtigen Brocade NetIron XMR 32000 Ventilatormodule wird der Zugang zu den Sammelschienen und der Rückwandplatine ermöglicht. Kontakt mit diesen Teilen vermeiden. An diesen Stellen liegen gefährliche Stromstärken an.
C 424 Cautions CAUTION If you do not install a module in a slot, you must keep the slot blank in place. If you run the chassis with an uncovered slot, the system may overheat. Tighten the screws that secure the slot blanks so that they remain in place when removing adjacent panels or modules. VORSICHT Wenn in einem Steckplatz kein Modul installiert wird, muss die Steckplatz-Leerblende immer angebracht sein.
Cautions C CAUTION For a Brocade NetIron XMR 32000 AC system, use a ground wire of at least 6 American Wire Gauge (AWG). The ground wire should have an agency-approved crimped connector (provided with the chassis) attached to one end, with the other end attached to building ground. The connector must be crimped with the proper tool, allowing it to be connected to both ground screws on the enclosure.
C Dangers Dangers A danger calls your attention to a possible hazard that can cause injury or death. The following are the dangers used in this manual. "Gefahr" weist auf eine mögliche Gefährdung hin, die zu Verletzungen oder Tod führen können. Sie finden die folgenden Warnhinweise in diesem Handbuch. Un danger attire votre attention sur un risque possible de blessure ou de décès. Ci-dessous, vous trouverez les dangers utilisés dans ce manuel.
Dangers C DANGER Disconnect the power cord from all power sources to completely remove power from the device. GEFAHR Ziehen Sie das Stromkabel aus allen Stromquellen, um sicherzustellen, dass dem Gerät kein Strom zugeführt wird. DANGER Débranchez le cordon d'alimentation de toutes les sources d'alimentation pour couper complètement l'alimentation du dispositif. PELIGRO Para desconectar completamente la corriente del instrumento, desconecte el cordón de corriente de todas las fuentes de corriente.
C 428 Dangers DANGER Mount the devices you install in a rack or cabinet as low as possible. Place the heaviest device at the bottom and progressively place lighter devices above. GEFAHR Montieren Sie die Geräte im Gestell oder Schrank so tief wie möglich. Platzieren Sie das schwerste Gerät ganz unten, während leichtere Geräte je nach Gewicht (je schwerer desto tiefer) darüber untergebracht werden. DANGER Montez les dispositifs que vous installez dans un bâti ou support aussi bas que possible.
Dangers C DANGER All fiber-optic interfaces use Class 1 Lasers. GEFAHR Alle Glasfaser-Schnittstellen verwenden Laser der Klasse 1. DANGER Toutes les interfaces en fibres optiques utilisent des lasers de classe 1. ADVERTENCIA Todas las interfaces de fibra óptica utilizan láser de clase 1. DANGER The front panel of an AC power supply includes a handle that locks the power supply in the chassis. This handle is a locking mechanism only and should not be used to lift and carry the power supply.
C 430 Dangers DANGER A fully-populated Brocade MLX Series--16 chassis is heavy. TWO OR MORE PEOPLE ARE REQUIRED WHEN LIFTING, HANDLING, OR MOUNTING THESE DEVICES. GEFAHR Ein voll bestücktes Brocade MLX Series-16 Gehäuse ist schwer. ZUM ANHEBEN, HANDHABEN ODER MONTIEREN DIESER GERÄTE SIND MINDESTENS ZWEI PERSONEN ERFORDERLICH. DANGER Un châssis Brocade MLX Series-16 entièrement équipé est extrêmement lourd.
Dangers C DANGER To prevent damage to the chassis and components, never attempt to lift the chassis using the fan or power supply handles. These handles were not designed to support the weight of the chassis. GEFAHR Alle Geräte mit Wechselstromquellen sind nur zur Installation in Sperrbereichen bestimmt. Ein Sperrbereich ist ein Ort, zu dem nur Wartungspersonal mit einem Spezialwerkzeug, Schloss und Schlüssel oder einer anderen Schutzvorrichtung Zugang hat.
C 432 Dangers DANGER Do not attempt to lift a Brocade MLX Series-32 chassis. It is extremely heavy. REMOVE THE POWER SUPPLIES AND INTERFACE MODULES FIRST (management, switch fabric, and all line cards). Use a mechanical lifting device to lift the chassis. Four or more people are required to position the unpopulated chassis into the rack. GEFAHR Nicht versuchen, ein Brocade MLX Series-32 Chassis anzuheben. Es ist sehr schwer.
Dangers C DANGER The intra-building port or ports of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building port or ports of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the outside plant (OSP) or its wiring.
C 434 Dangers Brocade MLX Series and Brocade NetIron XMR Hardware Installation Guide 53-1002373-02
