6418 Heavy-Duty Gas Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. WARNING HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. DANGER IF YOU SMELL GAS: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open Lid. 4.
TABLE OF CONTENTS General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use. . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9 Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. • Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other combustible material.
CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S.
WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors.
WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. • DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WARNING WHEN TO PERFORM A LEAK TEST: • After assembling your grill and before lighting for the first time, even if purchased fully assembled.
6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. Repeat soapy water test until no leaks are detected. 12. Turn off gas supply at cylinder valve until you are ready to use your grill. 13. Wash off soapy residue with cold water and towel dry. 14.
WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position. 3.
LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 – 5 seconds to light burner. 5. If ignition does NOT occur in 5 seconds, turn control knob to "OFF", wait 5 minutes to allow gas to dissipate and repeat lighting procedure. 6.
WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. • Before cooking on your grill for the first time you should preheat it for 15 minutes on "HIGH" to burn off these residual oils.
ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. • Do not use the side burner when using a rotisserie.
GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.
CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • • Keep the ventilation openings of the cylinder enclosure free and clear of debris. Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.
COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner. HEAT DISTRIBUTION PLATES • Periodically, it may be necessary to inspect and clean the heat distribution plate to prevent excess grease build-up. When the grill is cold, remove the cooking grill.
TROUBLE SHOOTING Problem: Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. Fire at control knob 1. Burner holes may be obstructed. See section on "Burner Assembly/Maintenance" under Proper Care and Maintenance. 2.
FREQUENTLY ASKED QUESTIONS Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listed on a silver label found beneath the control panel, on the back of the grill or on the side of the grill body, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill.
FREQUENTLY ASKED QUESTIONS Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. For stubborn food residue, use a degreaser and fiber or brass cleaning brush.
PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. 1 1 4 11 18 1 18 Screwdriver Hex nut wrench M6 X 12mm bolts M6 X 12mm round head bolts M6 X 60mm bolts AA/1.5V Alkaline battery Washers Screwdriver Hex nut wrench AA /1.
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
1 2 3 4 5 6 7 8 10 9 11 14 12 13 19 15 16 20 17 18 22 21 25 26 23 27 28 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart shelf and right side cart panel assembly by using four M6 X 60mm bolts with washers (hand tighten only at this point). Step 2 Assemble bottom cart shelf and left side cart panel assembly by using four M6 X 60mm bolts with washers.
NOTE: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Locking Caster Step 3 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack. Hex Nut Wrench NOTE: With the help of a friend, turn the cart to its upright position. Step 4 Attach back cart panel by using six M6 X 60mm bolts with washers. NOTE: Leave bolts hand tight until Step 9.
Step 5 Install door bracket using the four M6 X 60mm bolts with washers. Make sure door stop is set toward back of cart. NOTE: Leave bolts hand tight until Step 9. Spring Pin Step 6 Insert right side door pivot into the hole in bottom cart shelf. Then align door with cart frame, depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket. Repeat for other door.
Step 7 Attach the grease cup bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel. Grease Cup Bracket NOTE: When performing Step 8, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 8 With the help of a friend, place grill body assembly on grill cart. Grill body will rest between upper side sections of cart. Align front edge of grill body assembly with front edges of cart frame legs. Secure using four M6 X 12mm bolts.
Step 9 Attach side table to left side of cart frame assembly. Insert four M6 X 12mm round head bolts halfway into cart frame assembly. Step 10 Place table keyholes over bolts and slide down, then tighten securely. Step 11 Attach side burner to right side of cart frame assembly. Insert four M6 X 12mm round head bolts halfway into cart frame assembly. Step 12 Place side burner keyholes over bolts and slide down, then tighten securely.
Step 13 Remove two M4 X 10mm bolts and spring washers from the side burner valve. Insert the side burner valve stem through the hole in the side burner table base, then firmly seat the valve nozzle into the burner venturi. Hold in place while you perform Step 14. Burner Venturi Side Burner Valve Valve Nozzle Warning: Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures.
Side burner grate Step 16 Place side burner grate over side burner. Step 17 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Step 18 Grease Cup 29 Slide grease cup into grease cup bracket located under grill bottom on backside of grill.
Step 19 Place the heat distribution plates on lower level of grill body assembly directly above burners. Warming Rack Cooking Grills Heat Distribution Plates Step 20 Place cooking grills on support ribs directly above heat distribution plates. Step 21 Place warming rack in slots above cooking grills. Step 22 Remove igniter cap and insert battery with positive end of battery toward igniter cap. Ensure spring is in place inside igniter cap.
Step 24 Attach large basket to cart base using two M6 X 12mm bolts.
ACCESSORIES RIB RACK PROFESSIONAL SHISH-KABOB SKEWERS Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes and corn vertically to triple cooking capacity. Allows smoke, steam and heat to penetrate food evenly. These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years.
©2005 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmann.
