Heavy-Duty Gas Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. DANGER IF YOU SMELL GAS: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open Lid. 4.
TABLE OF CONTENTS General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use. . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9 Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. • Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other combustible material.
CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S.
WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors.
WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. • DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WARNING WHEN TO PERFORM A LEAK TEST: • After assembling your grill and before lighting for the first time, even if purchased fully assembled.
6. Check each place listed (A– H) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. Repeat soapy water test until no leaks are detected. 12. Turn off gas supply at cylinder valve until you are ready to use your grill. 13. Wash off soapy residue with cold water and towel dry. 14.
WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position. 3.
NOTE: Observe flame height when lit: Flame should be a Blue/Yellow color between 1"– 2" when burner is on "HIGH”. 1” .5” 0” TURNING OFF THE GRILL: 1. Turn OFF the LP tank valve. 2. Turn all burner control knobs to the OFF position. NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure. CAUTION! • The cylinder valve should always be in the off, or closed, position when the grill is not in use.
WARNING • DO NOT leave your grill unattended while in use. • DO NOT move grill when in use. Lock wheels in place to stabilize grill. • DO NOT use water to extinguish flare-ups. • Have fire extinguisher readily accessible suitable for use with gas appliances. TO MINIMIZE FLARE-UPS: • Trim excess fat from meats prior to cooking. • Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.
GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.
CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • • Keep the ventilation openings of the cylinder enclosure free and clear of debris. Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.
COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner. HEAT DISTRIBUTION PLATES • Periodically, it may be necessary to inspect and clean the heat distribution plate to prevent excess grease build-up. When the grill is cold, remove the cooking grill.
TROUBLE SHOOTING Problem: Possible Causes: Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. • Fire at control knob 1. Burner holes may be obstructed. See section on "Burner Assembly/Maintenance" under Proper Care and Maintenance.
FREQUENTLY ASKED QUESTIONS Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill. Question: Why does my grill not light properly? Answer: Always follow lighting instructions as listed on the control panel or in this manual.
FREQUENTLY ASKED QUESTIONS Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. For stubborn food residue, use a degreaser and fiber or brass cleaning brush.
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The estimated time of assembly for this grill is approximately 45 minutes.
1 2 3 5 4 6 7 9 8 10 11 12 15 13 14 16 17 18 19 20 21 22 24 23 25 26 27 28 29 30 31 32 34 33 35 38 37 36 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. 8 4 1 6 2 Qty. 2 1 1 6 M6 X 12mm bolts M8 X 15mm shoulder bolts AA /1.5V Alkaline battery Star Washers Wheel washers Wheel axle bolts Screwdriver Hex Nut Wrench #8 Self-Tapping Screws Hex nut wrench M6 X 12mm bolts M8 X 15mm shoulder bolts AA /1.
Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 With the help of a friend, turn the preassembled cart over. Try to minimize the stress to the bottom plate. Step 2 Locking Caster Hex Nut Wrench Tire Leg Hubcap Wheel axle bolt Washer Attach locking casters to the bottom of the left side cart panel. Tighten caster bolts securely using hex nut wrench provided in parts pack.
Step 4 Snap wheel hub caps onto the outside of wheels as illustrated. Hubcap Step 5 With the help of a friend, turn the cart to its upright position. Step 6 Attach tank heat shield to heat shield plate using one #8 self-tapping screw.
Step 7 Heat Shield Plate Heat Shield Plate Attach heat shield plate to rear legs using two M6 X 12mm bolts with star washers. Step 8 Attach heat shield plate to front panel using three #8 self-tapping screws. Grease Cup Heat Shield Plate Step 9 Place grease cup in middle of hole in heat shield plate.
Note: When performing Step 10, Lift grill body from front and rear panels to avoid injury to hands and fingers. Be sure to pass hose/regulator assembly above cart frame crossbar. Step 10 With the help of a friend, place grill body assembly on preassembled cart frame. Grill body will rest on angled top of vertical supports. Align bolt holes located on the outside of the grill body assembly. Secure using four M6 X12mm bolts with star washers.
Step 11 Attach left side table assembly to left side of cart frame assembly. Slide side table assembly onto preattached shoulder bolts. Attach two M8 x 15mm shoulder bolts as illustrated and secure. Step 12 Attach right side table assembly to right side of cart frame assembly. Slide side table assembly onto preattached shoulder bolts. Attach two M8 X 15mm shoulder bolts as illustrated and secure.
Step 13 Hose Heat Shield Attach the hose heat shield to the right side of the cart frame using two #8 self-tapping screws. Step 14 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated.
Warming Rack Cooking Grills Step 15 Place the heat distribution plates on lower level of grill body assembly directly above burners. Heat Distributon Plates Step 16 Place cooking grills on support ribs directly above heat distribution plates. Step 17 Brackets Place warming rack in brackets so that it sits above the cooking grills.
Step 18 Remove igniter cap and insert battery with positive end of battery toward igniter cap. Replace igniter cap and make sure the igniter is working properly. Igniter Cap Step 19 Attach the loop strap bracket onto the base panel using two M6 X 12mm bolts.
ProSeries 2400 (Assembled) 30
©2005 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmann.
