OPERATORS’ GUIDE REL-HPU-2000 2,000 PSI - POWER UNIT 18 HP Gasoline/Hydraulic NOTICE Sizes, weights and tool specifications listed in this manual are subject to change without notice. Please consult factory for information and updates. WARNING All information found in this guide must be read and understood before use or testing of tool. Failure to read and understand warnings and safe handling instructions could result in severe personal injury and or death.
DISTRIBUTED BY THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE. Safety of user and others may be in jeopardy if these instructions are not read and understood. Failure to observe these warnings could result in serious injury or death. WARNING The information in this manual is intended to guide the user in the use and application of this tool. It is not intended as a substitute for proper training and experience in safe work practices for this type of equipment.
TABLE OF CONTENTS DISTRIBUTOR INFORMATION ................................................................ 2 TABLE OF CONTENTS ............................................................................. 3 REGISTRATION ........................................................................................ 3 DESCRIPTION .......................................................................................... 4 TOOL SPECIFICATIONS ..........................................................................
REL-HPU-2000 2,000 PSI - PUMP 18 HP Gasoline/Hydraulic The REL-HPU-2000 provides all the power needed to operate any standard Type I or Type II hydraulic equipment. The Briggs & Stratton 18 hp gasoline engine delivers 2,000 psi of hydraulic pressure at either user selected flow setting of 5 or 8 gallons per minute. Automatic throttling feature ensures consistent performance throughout tool operation. The oil cooler with high speed blower reduces operating temperatures and related system wear.
WARNING BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, and/or death could result by not following these warnings. These warnings will appear in appropriate locations when they are pertinent to the particular subject being shown. Read each one carefully and follow them strictly.
SAFE OPERATION & CARE WARNING USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel. INSPECT HYDRAULIC HOSES AND COUPLINGS before each use. Repair or replace if any cracking, leakage, wear or damage is found. Worn or damaged hoses may fail resulting in personal injury or property damage.
HOSES AND FITTINGS WARNING There exists the potential for shock in using anything other than certified non-conductive hoses and hydraulic oil with dielectric properties, when using system components near energized electrical lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E. J1273 which covers recommended practice for selection, installation, and maintenance of hose and hose assemblies.
COMBUSTION HAZARD NEVER add fuel to the power unit while the unit is running or hot. DO NOT operate the power unit if gasoline odor is present. WARNING DO NOT use the power unit around flammable solvents. DO NOT operate power unit within 3.3 ft. (1 M) of buildings, obstructions or other flammable objects. ALLOW POWER UNIT TO COOL completely before storing. ELECTRICAL SHOCK HAZARD WARNING Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
REL-HPU-2000 MAJOR COMPONENTS - CONTROL SIDE HANDLE, FOLDING HANDLE RELEASE FILL CAP, GASOLINE TANK, GASOLINE CONTROL PANEL BOLT, BATTERY COVER PNEUMATIC TIRES BATTERY COVER MOTOR SIDE FOOT FRAME OIL CHECK COOLER GUARD FILL CAP, HYDRAULIC FLUID RELIEF VALVE TANK, HYDRAULIC FLUID FILTER, HYDRAULIC FLUID GRILL, BLOWER FILTER, ENGINE OIL HANDLE, LOWER LIFT 18 HP -BRIGGS ENGINE 9
REL-HPU-2000 OPERATION Operation/Safety methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with all safe operation guidelines required by your employer. WARNING Consult your training or safety personnel or supervisor as needed. NEVER OPERATE THE REL-HPU-2000 POWER UNIT IN A CLOSED SPACE Inhalation of exhaust fumes may be fatal. Do not use this tool under unsafe working conditions or locations.
CONTROL PANEL HOUR METER CHOKE FLOW SELECTOR ON/OFF CONTROL VALVE FUEL KEY START PRESSURE “OUT” RETURN “IN” START UP Ensure that the Flow Selector Switch is in the OFF position. Pull CHOKE knob out. Turn the KEY to the START position. Release the key when the engine starts. Gradually push the CHOKE knob in as the engine begins to idle smoothly. Allow the engine to warm up before beginning tool operation. OPERATION Select an appropriate flow for the tool.
DAILY MAINTENANCE IMPORTANT: The greatest cause of hydraulic system failure is dirt. Prevent the introduction of foreign matter into the unit via hydraulic fluid, dirty connections or accumulation of sediment. The life, reliability, and safety of the tool is dependent on proper maintenance. Engine Maintenance - refer to the maintenance schedule and general maintenance instructions in the Engine Maintenance and Operation Manual furnished with the power unit. Check Fuel level.
NOTE: Keep Label Set clean and legible. Replace decals when necessary. Part #RLHPU2000 CAUTION BEFORE USING THIS PRODUCT READ THE SAFETY WARNINGS and recommended practices described in the manual. Failure by the operator to read and fully understand the warnings will leave this person unqualified to use and operate the tool. RELIABLE EQUIPMENT & SERVICE CO., INC. 92 Steamwhistle Drive • Ivyland, PA 18974 • USA Phone: 215-357-3500 • Fax: 215-357-9193 MODEL: REL-HPU-2000 MAX. PRESSURE: 2,000 PSI SERIAL NO.
GENERAL MAINTENANCE Engine Maintenance - refer to the maintenance schedule and general maintenance instructions in the Engine Maintenance and Operation Manual furnished with the power unit. Check Hydraulic Fluid quality. Replace Hydraulic fluid as needed. Please dispose properly. Hydraulic fluid may be drained into a container, or pumped out using a portable drill pump.
TROUBLESHOOTING TIPS AND FIELD SOLUTIONS ENGINE WILL NOT START NO FUEL CHECK FUEL - ADD AS REQUIRED FLOW SELECTOR ENGAGED RETURN SELECTOR TO THE OFF POSITION WEAK BATTERY OR BATTERY NOT CONNECTED TEST BATTERY - CHARGE OR REPLACE CHECK CONNECTION AND CABLES REFER TO THE ENGINE MAINTENANCE & OPERATION MANUAL FOR ADDITIONAL SOLUTIONS.
ENGINE ASSEMBLY
NO. NAME .............................................................. PART # ......................QTY 1 SCREW ........................................................... 018001 ........................ 2 2 BUSHING ........................................................ 018002 ........................ 2 3 GEAR PUMP ................................................... 018003 ........................ 1 4 SCREW ........................................................... 018004 ......................
ENGINE ASSEMBLY
NO. NAME .............................................................. PART # ......................QTY 35 BAFFLE ........................................................... 018035 ........................ 1 36 HYDRAULIC TANK ......................................... 018036 ........................ 1 37 BOLT ............................................................... 018037 ........................ 2 38 BUSHING ........................................................ 018038 ...................
FRAME ASSEMBLY
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 NAME .............................................................. PART # ......................QTY SCREW .................................................................. 018063 ............................7 NUT ........................................................................ 018064 ............................7 HANDLE GRIP ..................................................
HOSES, FITTINGS AND CLAMPS NO. NAME .............................................................. PART # ......................QTY 1 HOSE CLAMP ................................................. 018028 ........................ 4 2 90 DEGREE ELBOW ...................................... 018106 ........................ 1 3 ELBOW CONNECTOR ................................... 018107 ........................ 1 4 HOSE .............................................................. 018108 .................
WIRE DIAGRAM HOUR METER OIL PRESSURE SWITCH GREEN RED BATTERY WHITE BLACK OIL PRESSURE SWITCH (OPTION) RED GREEN BLACK YELLOW STARTER RED ENGINE END LINK BLACK WHITE SHUT OFF SWITCH NO. RECTIFIER NAME .............................................................. PART # ......................QTY 1 WIRE ASSEMBLY (RED) ................................ 018114 ........................ 1 2 WIRE ASSEMBLY (BLACK) ............................ 018115 ........................
Maintenance Records Date 24
Maintenance Records Date 25
USER NOTES Read Manual Protective Head Wear Protective Eye Wear Protective Clothing Hearing Protection If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. Protective Foot Wear Electrical Shock 92 Steamwhistle Drive Ivyland, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.
