OPERATOR’S MANUAL ProCut S Series R N ep o ro t fo du r ct io n 3-Wheel Riding Mowers Model Number: Description Powerhead 5900631 H2225KAV 3-Wheel Rider 5900651 H2226B 3-Wheel Rider 5900701 H2227KOH 3-Wheel Rider 5900933 H2226KAV 3-Wheel Rider 5900956 H2227B 3-Wheel Rider 5900533 H2224KAVFS 3-Wheel Rider 5900534 H2228B 3-Wheel Rider R61 61” Mower Deck Mower Deck 5900632 Briggs & Stratton Power Products Group, LLC.
Thank you for purchasing this quality-built FERRIS product. We’re pleased that you’ve placed your confidence in the FERRIS brand. When operated and maintained according to the instructions in this manual, your FERRIS product will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them.
Table of Contents Operator Safety .................................................. 2 Identification Numbers ............................................8 Safety Decals ..........................................................9 Safety Interlock System ........................................10 Features & Controls ......................................... 11 Control Functions ..................................................11 Operation...........................................................
Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself. Power equipment is only as safe as the operator.
Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). Always mow up and down slopes, not across the face (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes.
Operator Safety Retaining Walls, Drop-offs, and Water Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
Operator Safety Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. TRAINING PREPARATION R 1.
Operator Safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. The engine in this unit is not factory equipped with a spark arrester.
Operator Safety SERVICE AND MAINTENANCE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. N ep o ro t fo du r ct io n Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5.
Operator Safety Identification Numbers SA A M PL E North American Models B R N ep o ro t fo du r ct io n Figure. 1 Location of Identification Tags. A. Powerhead Identification Tag B. Mower Deck Identification Tag 8 www.ferrisindustries.
Operator Safety SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
Operator Safety Safety Icons SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Your unit is equipped with a foot-operated switch safety system. Check the switch operation every fall and spring with the following tests.
Figure 2. Control Locations N ep o ro t fo du r ct io n Features and Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Pedal R This pedal controls the ground speed of the rider.
Features and Controls PTO (Power Take Off) Switch The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage. Steering Handles Turn the handle in the desired direction to turn the machine. The farther the handle is turned, the tighter the turn will be. Cutting Height Adjust Handle Throttle Control The throttle controls engine speed. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
Operation GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become accustomed to the units controls and their level of responsiveness. WARNING Never operate on slopes greater than 15°. CHECKS BEFORE STARTING • Check that crankcase is filled to full mark on dipstick.
Operation WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. STARTING THE ENGINE 1. Taking your foot off of the transmission foot control pedal will return the transmission to neutral and stop tractor movement. 2. Disengage the PTO by pushing down on the PTO switch. 3.
Operation THREE WHEEL RIDER DRIVING PRACTICE The speed and steering controls of the Three Wheel rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time becoming familiar with how the unit accelerates, travels, and steers — before you begin mowing —is absolutely essential to getting the most out of the three wheel rider.
Operation MOWING Tall Grass Requires Incremental Cutting Before mowing, set the cutting height as described in the Troubleshooting, Adjustments & Service section. For extremely tall grass, set the cutting height at maximum for the first pass, and then reset it to the desired height and mow a second or third time. 1. Engage the parking brake. Make sure the PTO switch is disengaged and operator is seated in operator’s position with feet on foot rests. 2. Start the engine (see STARTING THE ENGINE). 3.
Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sharp mower blades cut grass cleanly and efficiently, preventing frayed edges which harm the grass. 3. Mow at time of day when the grass is cool and dry.
Operation Proper Mulching PUSHING THE RIDER BY HAND Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface. NOTE: When mulching under heavy cutting conditions, a rumbling sound may be present and is normal.
Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your mower. You will need to keep a record of your operating time.
Regular Maintenance CHECK TIRE PRESSURES Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.
Regular Maintenance CHECK HYDRAULIC OIL LEVEL 1. Observe the oil reservoir (A, Figure 7). The oil level should be at the “FULL” line (C). 2. Before removing the reservoir cap, make sure the area around the reservoir cap is free of dust, dirt, or other debris. 3. If necessary, unscrew the reservoir cap and add either Mobil 1™, 15W-50 synthetic oil or Castrol Syntec™ 5W-50 oil. DO NOT use conventional oils. Fill until oil level reaches “FULL” line. 4. Reinstall oil reservoir cap.
Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figure 9 as well as the following lubrication points. Grease: • • • • Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fittings and surfaces clean both before and after lubrication. foot pedal pivot steering shaft brake handle pivot L/R brake lever pivots Use grease fittings when present.
Regular Maintenance Lubricating the Front Casters Interval: Annually 1. Remove the 1/4-28 bolt (A, Figure 10) that is screwed into the caster and install a 1/4-28 grease fitting. A 2. Grease the front caster. 3. Remove the 1/4-28 grease fitting and reinstall the 1/4-28 bolt. 4. Repeat the process for the other side of the machine. Figure 10. Lubricating the Front Casters A. 1/4-28 Bolt BATTERY MAINTENANCE A B Cleaning the Battery and Cables N ep o ro t fo du r ct io n 1.
Regular Maintenance SERVICING THE MOWER BLADES Removing the Mower Blade CAUTION Avoid injury! Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. 1. See Figure 12. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning, then remove the mower blade and the blade retaining hardware. DANGER Figure 12.
Troubleshooting, Adjustment & Service Sharpening the Mower Blade A CAUTION Avoid injury! Mower blades are sharp. • Always wear gloves when handling the mower blades. • Always wear safety eye protection when grinding. 1. Sharpen the mower blades with grinder, hand file, or electric blade sharpener. 2. Sharpen the mower blade by removing an equal amount of material from each end of the mower blade. 3. Keep the original bevel (A, Figure 15) when grinding. DO NOT change the mower blade bevel. 4.
Troubleshooting, Adjustment & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. To avoid serious injury, perform maintenance on the mower only when the engine is stopped and the parking brake engaged. The troubleshooting guide below lists the most common problems, their causes and remedies.
Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but mower will not drive. Hydraulic release valves in “open” position. Position hydraulic release valves in “drive” position. Belt is broken. See Drive Belt Replacement. Drive belt slips. See problem and cause below. Brake is not fully released. See service dealer. Pulleys or belt greasy or oily. Clean as required. Clutch is out of adjustment. See service dealer. Belt stretched or worn.
Troubleshooting, Adjustment & Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlapping cutting rows enough. 1. Sharpen your blades. 2. Replace your blades. 3. Always mow at FULL throttle. 4. Slow down. 5. Clean out the mower. 6. Overlap you cutting rows. 7. Not overlapping enough when turning. 7.
Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT See Figure 18. The mowing height adjustment can be changed by turning the cutting height adjustment handle. A To Raise the Mower Deck: Turn the cutting height adjustment handle (A, Figure 18) CLOCKWISE. To Lower the Mower Deck: Turn the cutting height adjustment handle COUNTERCLOCKWISE. Figure 18. Cutting Height Adjustment A.
Troubleshooting, Adjustment & Service MOWER BELT REPLACEMENT A B To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. Mower Deck Drive Belt 1. Park the machine on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. C 2. Remove the mower deck guard. WARNING D Figure 20. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley C. Idler Tension Spring D.
Troubleshooting, Adjustment & Service 3. Measure the coil length of the mower belt tension spring (A, Figure 22). The measurement should equal 6-1/4” (15,9). If the measurement doesn’t equal 6-1/4” (15,9), adjust the mower belt idler tensioner spring length. Adjusting the Mower Belt Idler Tensioner Spring Length (S/N: 2015249869 & Above) 1. Loosen the jam nut (C, Figure 22). 2. Turn the adjustment nut (D) until 6-1/4” (15,9) is achieved. 3. Retighten the jam nut.
Troubleshooting, Adjustment & Service DECK LIFT ROD TIMING ADJUSTMENT B A C 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake. Make sure that all of the tires are properly inflated. 2. Place a level (A, Figure 24) on top of the cutting height indicator (E) and adjust the cutting height indicator up or down with the deck height adjustment handle (B) until the cutting height indicator is level. 3.
Troubleshooting, Adjustment & Service DECK LEVELING ADJUSTMENT NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and if necessary, adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine, engage the parking brake, and remove the key from the ignition. Make sure that all of the tires are properly inflated. 2. Crank the deck height adjustment handle so the cutting height indicator points to the 3.25” (8,26 cm). See Figure 27.
Troubleshooting, Adjustment & Service TRANSMISSION FOOT CONTROL PEDAL NEUTRAL ADJUSTMENT If the tractor “creeps” (gradually moves forward or backwards) while the transmission foot control pedal is in the neutral position, then it may be necessary to adjust transmission foot control pedal neutral adjustment. 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake. 2.
Troubleshooting, Adjustment & Service PARKING BRAKE ADJUSTMENT 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake. 2. Chock the drive tires and then release the parking brake handle A 3. Locate the two parking brake springs (A, Figure 31). One is located on the left rear side of the engine deck by the left drive wheel and the other is located on the rear right side of the engine deck by the right drive wheel. B 4.
Troubleshooting, Adjustment & Service REAR SUSPENSION ADJUSTMENT The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/ or the upper mounting position. POSITION #1 (FACTORY SET) POSITION #2 Items to consider before adjusting the suspension.
Troubleshooting, Adjustment & Service BATTERY SERVICE WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. The best method of making certain a battery is fully charged, but not over charged, is to measure the specific gravity of a cell once per hour. The battery is fully charged when the cells are gassing freely at low charging rate and less than 0.
Troubleshooting, Adjustment & Service THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES To Starter Switch To Starter Switch Jumper Cable Starting Vehicle Battery Discharged Vehicle Battery Jumper Cable To Ground Engine Block Figure 33.
Specifications SPECIFICATIONS NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE: 25 Gross HP† Kawasaki Make Model Displacement Electrical System Oil Capacity Kawasaki FH721V 41.2 Cu. in (675 cc) 12 Volt, 15 amp. Alternator, Battery: 340 CCA 1.7 US qt (1.6 L) w/ Filter 26 Gross HP† Kawasaki Make Model Displacement Electrical System Oil Capacity Kawasaki FS730V 44.3 Cu. in (726 cc) 12 Volt, 15 amp. Alternator, Battery: 340 CCA 2.2 US qt (1.
Ferris Industries - a division of Briggs & Stratton Power Products Group, LLC. Owner’s Limited Warranty Information (Effective 04/28/2004) Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur.
OPERATOR’S MANUAL ProCut S Series R N ep o ro t fo du r ct io n 3-Wheel Riding Mowers Briggs & Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.
