Making connections in a highspeed world 80GHz Wireless Ethernet Links Installation Manual P/N 58000519 Revision D January 2008
AR/GE/FE/U 80/80X Installation Manual Copyright Notice & Disclaimer Copyright © 20042008 BridgeWave Communications. All rights reserved. Printed in the USA No portion of this publication may be reproduced, copied, or distributed without the written consent of BridgeWave Communications. BridgeWave reserves the right to update or change the material in this publication at any time without notice.
AR/GE/FE/U 80/80X Installation Manual Safety CAUTION, WARNING, and DANGER statements have been placed in the text to alert personnel of possible hazards. These statements must be closely observed. The following general safety precautions must be observed during all phases of operation and service of the products covered in this manual.
AR/GE/FE/U 80/80X Installation Manual Regulatory Information This device complies with Part 101 of the FCC Rules. Links installed in the U.S. must be registered with the FCC as provided for in Part 101 of the FCC regulations. For more information contact BridgeWave’s Customer Service via Email support@bridgewave.com or call at 4085676906. Equipment Precautions Water and Moisture – The 80GHz System is designed to withstand precipitation conditions typically encountered when installed outdoors.
AR/GE/FE/U 80/80X Installation Manual Table of Contents Copyright Notice & Disclaimer ................ ii 1 2 3 Installation .......................................... 8 Export Control ......................................... ii 3.1 General......................................... 8 Product Compatibility .............................. ii 3.2 Equipment Unpacking................... 8 Safety ...................................................... iii 3.3 Equipment Inventory .....................
AR/GE/FE/U 80/80X Installation Manual 1 Introduction 1.1 Purpose of Manual The information in this manual is directed to persons who must perform or coordinate the tasks associated with the process of installing wireless communication devices, and planning communication network applications. 1.2 Prior Knowledge This manual assumes the operator has at least basic experience with and an understanding of wireless technology and some familiarity with configuring and operating networking equipment.
AR/GE/FE/U 80/80X Installation Manual 1.3 Contact Information Technical Assistance and Customer Service BridgeWave distributors and resellers are authorized local service providers and are responsible for immediate Tier 1 customer support. If a problem cannot be resolved, contact BridgeWave Customer Service for assistance: Location: Santa Clara, CA USA Email: support@bridgewave.com Tech Support Hot Line: +1.408.567.6906 eService Center http://bridgewave.
AR/GE/FE/U 80/80X Installation Manual 2 Site Planning 2.1 General Before the start of any installation, a survey of the planned deployment site should be conducted first. The surveying personnel should be fully familiar with the details and requirements needed to successfully install the 80GHz radio system. 2.
AR/GE/FE/U 80/80X Installation Manual The following table details the minimum F1 (First Fresnel) clearance needed from obstacles in order to ensure the radios will operate properly. Table 2.31: Minimum Path Clearance Path Length (meters) Minimum F1 Clearance (meters) Path Length (miles) Minimum F1 Clearance (feet) 1000 0.58 0.62 1.9 2000 0.82 1.24 2.7 5000 1.3 3.10 4.3 10000 1.8 6.21 5.9 2.
AR/GE/FE/U 80/80X Installation Manual 2.6 Cabling The installation site should be inspected to determine the run paths for the fiber cable and power cable from the radio equipment to the termination point. Locations for roof penetration should be identified. The routing and securing of all cables should conform to all applicable codes and requirements. Depending on the likelihood of damage due to foot traffic or equipment movement, cabling conduit may be required.
AR/GE/FE/U 80/80X Installation Manual cables. A standard crimping/splicing tool (not provided) is required to terminate the power connectors onto a 1412gauge cable required for use with the 80GHz. On the radio end no connectors are required; simply screw terminals to appropriate polarity. The DC power cable should be fed into the connector on the casing first and then the green connector attached to the radio after making a strain relief coil around the electronic housing. Figure 2.
AR/GE/FE/U 80/80X Installation Manual For more information on recommended accessory devices and kits, contact BridgeWave Sales 2.8 Environmental The structure to which the equipment will be mounted should be adequate to bear all wind and weather conditions. The environmental conditions at the location must conform to the operating environment specified for the equipment. 2.9 Cabling Diagram Figure 2.
AR/GE/FE/U 80/80X Installation Manual 3 Installation 3.1 General It is recommended that installation personnel read this section in its entirety prior to installing the BridgeWave System. During a particular phase of installation, the user may refer directly to the applicable subsection. The Installation section is comprised of seven subsections covering the procedures and guidelines for installing the BridgeWave Radio System. Subsections 3.3 through 3.
AR/GE/FE/U 80/80X Installation Manual 3.3 Equipment Inventory Following are inventory lists for a typical system: Table 3.31: Radio and Electronics Parts List Qty Description 2 ea. 80GHz radio unit (1 lowband transmit unit & 1 highband transmit unit) 2 ea. Standard Power Supply (Indoor rated, 100240VAC input to 24VDC output) 1 ea. CD with Manuals (1 CD provided per pair of radios) 2 ea. DC power connection set.
AR/GE/FE/U 80/80X Installation Manual The radio is sealed at the factory warranty stickers on the inner (metal) cover of the radio. There is no need to open this cover in the field. Tampering with these seals will void the warranty. 3.4 Installation Tools The following tools, not provided by BridgeWave, are required for installing the radio and the antenna: · Screwdriver, slotted 0.1 inch wide. · Openend wrench 9/16 inch 2 ea. · Openend wrench 1/2 inch.
AR/GE/FE/U 80/80X Installation Manual from the radome and rotate the radome so the drain hole is at the bottom. Be careful not to contaminate, damage or smudge the shiny coating of the antenna surface or feedhorn and make sure the gasket is evenly seated when reattaching the radome cover. 1. Attach the upper pole mount to the antenna mounting plate. Confirm that the mount is centered as shown. Tighten bolts securely. Figure 3.51: Upper pole mount attached to antenna mounting plate 2.
AR/GE/FE/U 80/80X Installation Manual Confirm that the mount is centered as shown. Tighten bolts securly. Figure 3.53: Lower pole mount attached to antenna mounting plate 3. Completed installation of pole mount with right hand offset for the antenna. Note the position of the elevation fine adjust hex nut. The pole mast (not supplied) must be 3.5 to 4.5 inch (89 to 114mm) O.D. SCH40 steel pipe or equivalent. Figure 3.54: Pole mount with right hand offset 12 58000519 rev.
AR/GE/FE/U 80/80X Installation Manual 1. Optional left hand antenna offset mount preparation: · Remove azimuth bolts · Rotate the antenna mounting plate 180º · Replace azimuth bolts · Tighten azimuth bolts Note the position of the elevation fine adjust hex nut. Figure 3.55: Pole mount with optional left hand offset 13 58000519 rev.
AR/GE/FE/U 80/80X Installation Manual 3.6 Antenna and Radio Installation It is critically important during installation to ensure the radios on each side of the link are in the same polarization (horizontalhorizontal or verticalvertical). A link that has a radio on one side of the link set in the horizontal polarization and the other side of the link set in the vertical polarization will not operate properly.
AR/GE/FE/U 80/80X Installation Manual 3. 4. Course align azimuth (i.e. sidetoside or horizontal) and tighten 4 carriage bolts to secure pole mounts. Loosen the 4 azimuth lock bolts. 5. Adjust eyebolt length using a 9/16” open end wrench to required location. 6. Secure the 4 azimuth lock bolts (tighten untl lock washers are flattend). Figure 3.
AR/GE/FE/U 80/80X Installation Manual 3.7 Cable Installation 3.7.1 Fiber Cabling 1. Install a duplex multimode fiber from the radio to the network termination equipment (switch or router with 1000BaseX port). The cable should be looped around the inside of the enclosure to provide strainrelief. Do not connect the fibers to the radio’s fiber ports at this time.
AR/GE/FE/U 80/80X Installation Manual A 48Volt DC version is available for this product. The power connector is the same but the connector location is slightly moved. The NMS ’Status Page’ reading will still read 24V. Figure 3.7.21: 80GHz power and data cables with service loop for strain relief and proper fiber bend radius. 3.7.3 Ground Cabling The preferred method for grounding the radio unit is to ground the mast to a ground source, since this provides the largest grounding surface contact possible.
AR/GE/FE/U 80/80X Installation Manual For more information on recommended accessory devices and kits, contact BridgeWave Sales Failure to install surge suppression hardware on the UTP cable inside the radio and a second surge suppressor at the building’s pointofentry can expose the radio and network equipment to electrical surges due to lightning strike or other phenomena.
AR/GE/FE/U 80/80X Installation Manual 3.8 Ice Shield Canopy Installation The Ice Shield assembly is an optional item and can be ordered in kit form through a BridgeWave sales or distribution partner. 3.8.1 Introduction In northern climates, the buildup of ice or snow on antennas can be a problem for millimeter wave radio installations.
AR/GE/FE/U 80/80X Installation Manual Figure 3.8.11: 80X Ice Shield BridgeWave provides an ice shield kit, designed to combat the buildup of ice on BridgeWave’s 80GHz wireless bridges. These inexpensive ice shields are designed to be easily fitted on radios with integrated antennas or radios with 24” antennas. 3.8.2 Optional Kit The part number for this kit is 51500529 (Available through Sales, see Contact Info section) Refer to the table below for the kit required for your particular application.
AR/GE/FE/U 80/80X Installation Manual 3.8.3 Installation Instructions 1. Remove the protective liner from the plastic canopy 2. Use a screwdriver or 5/16” nut driver to set the hose clamp to the end of its range for maximum opening 3. Slip the hose clamp over the radome so that it loosely sits in approximately the middle of the radome. 4. Slide one end of the plastic canopy under the clamp and slowly bend it around the canopy and work it under the rest of the clamp. 5.
AR/GE/FE/U 80/80X Installation Manual 3.9 Antenna Alignment 3.9.1 Before Turning On the System 1. Finish the installation as described in Chapter 3.5 and 3.6 2. Ensure fiber cables are still disconnected! 3.9.2 Connect DC power to the radio. 3. Verify that the Power LED is lit. If the Power LED is not lit, carefully use the voltmeter to verify the correct voltage and polarity at the radio connector. Turn off the Power Supply before making any corrections. 4.
AR/GE/FE/U 80/80X Installation Manual 13. Repeat these steps on far end radio. 3.9.5 Fine Adjustment 14. Ensure to loosen the “fine adjustment” bolt (the small eye bolt). 15. Pan antenna slowly from left to right and capture the highest RSL voltage peak. 16. See Figure 3.9.51 below to help guide you in obtaining the highest RSL voltage reading. 17. Tighten down the azimuth adjustment bolts. 18. Loosen the two bolts holding the antenna to the antenna mount. 19.
AR/GE/FE/U 80/80X Installation Manual Main Beam First Sidelobe Second Sidelobe (sometimes undetectable) Nulls Center Location Target Voltage Below Target Voltage Common “First Try” Possible “First Try” Possible “First Try” Possible “First Try” Figure 3.9.51: This illustration is a conceptualized cross section of a beam to exemplify a horizontal RSL level voltage reading against relative locations with an assumed fine tuned vertical position.
AR/GE/FE/U 80/80X Installation Manual 3.9.6 Locking Down Radio Antenna 24. After the target RSL level has been achieved, ensure all bolts are tightened evenly, securely and ensure the RSL voltage remains unchanged after tightening is completed. 25. The very narrow beam width of this antenna (0.4º and 0.9º) makes it necessary to completely tighten the bolts of the azimuth adjustment while adjusting the elevation and vice versa. 26.
AR/GE/FE/U 80/80X Installation Manual 3.10 Auto Calibration The Auto Calibration feature scans the receive signal across the entire (broad) band and flattens the levels, much like the equalizer on your home or car stereo. The radio system is said to be in “Alignment Mode” when it is first powered up with no fiber connected. The Auto Calibration mode is triggered ON as soon as the fiber cable is connected.
AR/GE/FE/U 80/80X Installation Manual If you do not obtain a Quality voltage of 2VDC, do not proceed to calibrate the system. Ensure you are aligned and achieve your target RSL level. This can be confirmed for your path distance by looking up the RSL voltage to distance curve in Appendix B. 4. At this point you need to connect the fiber cable (or a fiber loopback if no network gear is terminated to the far end of the fiber). If using a fiber loopback, remove immediately when the Link LED starts blinking.
AR/GE/FE/U 80/80X Installation Manual At this point, open the Status page from the unit’s NMS interface and ensure the Radio TX and RX is operating at 1000 Mbps for both radios. Click the refresh button a few times to ensure it is a good reading. If all indicators are good, then go to the next steps. If not, then go back to step 1 or contact BridgeWave Technical Support for assistance. 5. Go to Statistics page and reset the stats for each radio end. 6. Perform a ping test.
AR/GE/FE/U 80/80X Installation Manual Failure to ‘Disable’ the Installation AutoCalibration option can trigger an inadvertent recalibration of the system, under certain power failure conditions. 3.10.3 Forced ReCalibration Option 1: Use the AutoCal function in the NMS ‘Maintenance screen. This function will store the calibration values in nonvolatile memory. Option 2: Enable “installation auto calibration” in the NMS and ‘Apply Settings'. Disconnect the DC power and fiber optic cables from the radio.
AR/GE/FE/U 80/80X Installation Manual 3.11 QUAL & RSL Test Cable The alignment procedure is optimized through the use of the provided test cable. This test cable is designed for use with a digital voltmeter (not provided) to read the Link Quality and Receive Signal Level (RSL) voltage generated by the radio’s receiver. See Figure 3.111. Figure 3.111: Supplied test cable for measuring Link Quality and Receive Signal Level voltages 1.
AR/GE/FE/U 80/80X Installation Manual 3.3 Correctable Errors Detected 3.0 QUAL Voltage (VDC) NO ERRORS 2.0 Uncorrectable Errors Detected 1.7 CORRECTED ERRORS UNCORRECTED ERRORS 0.3 Deframer Unlocked (Link Down) 0.0 0 0 Errors Figure 3.10.32: Quality Voltage Graph · Quality Voltages between 3.0V and 3.3V indicate PRE and POST FEC errorfree wireless link. · Quality Voltages between 2.0V and 3.0V indicate a low rate of errors that the forward error correction will correct.
AR/GE/FE/U 80/80X Installation Manual 4 Radio Link Status Indicators During normal operation, the following conditions should exist at the radio, as shown in Figure 41: · The Power LED should be lit—solid green; · The 1000BaseX (Fiber) LED should be lit—solid green; · The Radio Link Up LED should be lit—solid green; · The Link Quality BER voltage normally should be 3.03.3v when it is not raining.
AR/GE/FE/U 80/80X Installation Manual 5 Connecting Network Equipment The networking equipment that will be connected to the 80GHz System should be prechecked to ensure it operates properly backtoback over a wired connection. Once this has been confirmed, it will save troubleshooting steps if a traffic problem arises after the radio is installed and connected to the network equipment. The 1000BaseX interface is factory preconfigured for autonegotiation and flow control enabled.
AR/GE/FE/U 80/80X Installation Manual Apendix A Troubleshooting The following table provides a summary of possible problems you might encounter while installing a BridgeWave 80GHz link, along with possible causes and their solutions. Extensive troubleshooting support and knowledgebase articles are available at the BridgeWave eSupport knowledgebase online at: http://bridgewave.com/support/kbrma.htm Contact BridgeWave support to obtain a login account.
AR/GE/FE/U 80/80X Installation Manual Low link quality voltage Cannot connect to radio network management agent Antennas aligned on side lobes Repeat antenna alignment procedure. Radios set to different polarizations Verify that both radios are mounted in the same polarization. (see section 3.
AR/GE/FE/U 80/80X Installation Manual Apendix B RSL Vs. Distance Charts GE/AR80/FE80U RSL Voltage vs. Distance (Align Antennas to Max voltage and confirm RSL is above Min value) 3.2 ABOVE CALIBRATED RANGE 3 RSL Voltage (VDC) 2.8 2.6 Min Voltage 2.4 2.2 2 1.8 1.6 1 2 3 4 5 6 7 8 9 10 11 Distance (km) GE/AR80X RSL Voltage vs. Distance (Align Antennas to Max voltage and confirm RSL is above Min value) 3.2 ABOVE CALIBRATED RANGE 3 RSL Voltage (VDC) 2.8 2.6 Min Voltage 2.4 2.2 2 1.
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