® BRANSONIC AQUEOUS SOLUTIONS Bransonic Ultrasonic Cleaners ® Pour on the cleaning power! Always specify Branson aqueous cleaning solutions for your new Bransonic ultrasonic cleaner. Whether you’re gently cleaning delicate optics or stripping rust of oxides, there’s a Branson chemistry developed specifically for the job. The Power of Precision Cleaning NOTE: Sold by the case: 12 quarts per case, 4 gallons per case. Larger sizes available. Ordering numbers are per case.
® ® BRANSONIC TYPICAL APPLICATIONS BRANSONIC PRECISION CLEANING POWER Ultrasonic cleaning is faster, more consistent, and safer than any other method. Hand scrubbing, soaking, or steams don’t even come close. It's powerful enough to remove heavy oils, buffing compounds, or proteins, consistent enough to manage difficult laboratory cleaning every time, and safe enough for those delicate electronic components or fine jewelry.
® ® BRANSONIC TYPICAL APPLICATIONS BRANSONIC PRECISION CLEANING POWER Ultrasonic cleaning is faster, more consistent, and safer than any other method. Hand scrubbing, soaking, or steams don’t even come close. It's powerful enough to remove heavy oils, buffing compounds, or proteins, consistent enough to manage difficult laboratory cleaning every time, and safe enough for those delicate electronic components or fine jewelry.
Tank Size (L-W-D) Overall Size (L-W-D) Model 1510 Model 2510 Model 3510 Model 5510 Model 8510 6" x 5.5" x 4" 9.5" x 5.5" x 4" 11.5" x 6" x 6" 11.5" x 9.5" x 6" 19.5" x 11.5" x 6" 10" x 12" x 11.5" 13.5" x 12" x 11.5" 16" x 12" x 14.5" 16" x 15.5" x 14.5" 24" x 18" x 14.5" 0.5 gal. (1.9 l.) 0.75 gal. (2.8 l.) 1.5 gal. (5.7 l.) 2.5 gal. (9.5 l.) 5.5 gal. (20.8 l.) 7 lbs. 9 lbs. 12 lbs. 14 lbs. 26 lbs.
Tank Size (L-W-D) Overall Size (L-W-D) Model 1510 Model 2510 Model 3510 Model 5510 Model 8510 6" x 5.5" x 4" 9.5" x 5.5" x 4" 11.5" x 6" x 6" 11.5" x 9.5" x 6" 19.5" x 11.5" x 6" 10" x 12" x 11.5" 13.5" x 12" x 11.5" 16" x 12" x 14.5" 16" x 15.5" x 14.5" 24" x 18" x 14.5" 0.5 gal. (1.9 l.) 0.75 gal. (2.8 l.) 1.5 gal. (5.7 l.) 2.5 gal. (9.5 l.) 5.5 gal. (20.8 l.) 7 lbs. 9 lbs. 12 lbs. 14 lbs. 26 lbs.
® BRANSONIC ACCESSORIES Cover (Supplied with unit) Perforated Tray A12-1 A12-3 100-032-320 100-410-160 A22-1 A22-3 100-032-321 100-410-162 A32-1 A32-3 100-032-322 100-410-164 A52-1 100-032-323 Mesh Basket Solid Insert Tray Beaker Positioning Cover A12-2 A12-4 (1x600ml) 100-410-170 CPN-246-010 Support Racks Model 1510 100-916-333 Model 2510 100-916-334 A22-2 100-410-172 Model 3510 100-916-335 A32-2 A22-5 A22-6 (2x250ml) A250 250 ml Glass 000-140-001 CPN-916-040 400 ml Polypr
® BRANSONIC ACCESSORIES Cover (Supplied with unit) Perforated Tray A12-1 A12-3 100-032-320 100-410-160 A22-1 A22-3 100-032-321 100-410-162 A32-1 A32-3 100-032-322 100-410-164 A52-1 100-032-323 Mesh Basket Solid Insert Tray Beaker Positioning Cover A12-2 A12-4 (1x600ml) 100-410-170 CPN-246-010 Support Racks Beakers (For All Models) Model 1510 100-916-333 Model 2510 100-916-334 A22-2 100-410-172 Model 3510 100-916-335 A32-2 A22-5 A250 CPN-916-039 250 ml Glass 000-140-001 CPN-
® BRANSONIC AQUEOUS SOLUTIONS Bransonic Ultrasonic Cleaners ® Pour on the cleaning power! Always specify Branson aqueous cleaning solutions for your new Bransonic ultrasonic cleaner. Whether you’re gently cleaning delicate optics or stripping rust of oxides, there’s a Branson chemistry developed specifically for the job. The Power of Precision Cleaning NOTE: Sold by the case: 12 quarts per case, 4 gallons per case. Larger sizes available. Ordering numbers are per case.
CPN-214-142 Rev.
Warranty Ultrasonic Cleaners, when used in accordance with manufacturer’s instructions and under normal use, are guaranteed for two years after date of shipment. Within the period guaranteed, manufacturer will repair or replace free of charge, at its sole discretion, all parts that are defective because of material or workmanship, not including costs for removing or installing parts.
Contents Front Cover WARRANTY 1 Safety Precautions 3 3 4 4 4 5 6 Introduction Ultrasonic Cleaners Accessories Unpacking Your Cleaner Installing Your Cleaner Equipment Specifications How Ultrasonic Cleaning Works 7 7 10 14 16 18 19 21 Operating Your Cleaner Operating Your MT or MTH Cleaner Operating Your DTH Cleaner Draining Your Cleaner Optimizing Your Cleaner Application Hints Cleaning Methods Cleaning Solutions 24 Troubleshooting 28 Service Information
Safety Precautions Before using your Ultrasonic Cleaner, please read and thoroughly understand these safety precautions. Failure to follow them may result in serious personal injury or property damage. To avoid electrical shock: • Do unplug from power source before filling or emptying the tank. • Do keep the control panel and the area around the cleaner clean and dry -- wipe up solution which spills over the tank brim. Water and high voltage can cause electrical shock.
To prevent damage to the cleaner: • Do change your solution regularly. • Do not cover vents on the cover. • Do not operate the cleaner dry. • Do not place parts or containers directly on the bottom of the cleaning tank; use a tray or wire to suspend items. Failure to comply may cause transducer damage and will void your warranty. • Do not allow the solution to drop more than 3/8 inch below the operating level line with heat or ultrasonics on.
Introduction Ultrasonic Cleaners This line of ultrasonic cleaners include five models with sizes ranging from 1/2 gallons, 3/4 gallons, 1-1/2 gallons, 2-1/2 gallons and 5-1/2 gallons. Each model is constructed using durable industrial style 40kHz transducers. These provide increased cleaning power along with built in sweep frequency to ensure uniform cleaning activity throughout the bath. The 1/2 and 3/4 gallon models have a molded dip in their rims to facilitate emptying of solution from the tank.
Accessories For Your Cleaner Accessories include regular and beaker positioning covers, solid and perforated insert trays, mesh baskets and beakers. Unpacking Your Cleaner Please check your cleaner and its carton carefully for any external or internal damage. If you find damage, contact your shipping carrier immediately, before contacting your distributor. Please retain your packaging for future use. Installing Your Cleaner Check the plate on the back of the cleaner for correct power requirements.
Equipment Specifications Tank Capacity Tank Size Overall Size Weight Max Input Power Heater Power Max. Draw Power Req. (Watts)* 1/2 gal. (1.91 L) L: 6” W: 5.5” D: 4” L: 9.5” W: 5.5” D: 4” L: 11.5” W: 6” D: 6” L: 11.5” W: 9.5” D: 6” L: 19.5” W:11.5” D: 6” L: 10” W: 12” D: 11.5” L: 13.5” W: 12” D: 11.5” L: 16” W: 12” D: 14.5” L: 16” W: 15.5” D: 14.5” L: 24” W: 18” D: 14.5” 7 lbs. (3.2KG) 80W 9 lbs. (4. KG) 130W 12 lbs. (5.4 KG) 130W 14 lbs. (6.4 KG) 185W 26 lbs. (11.
How Ultrasonics Cleaning Works Ultrasonic sound is sound transmitted at frequencies generally beyond the range of human hearing. In your ultrasonic cleaner, ultrasonic sound (sonics) is used for cleaning materials and parts. This is how it works: • • • As the sound waves from the transducer radiate through the solution in the tank, they cause alternating high and low pressures in the solution. During the low pressure stage, millions of microscopic bubbles form and grow.
Operating Your Cleaner If this is the first time you are using the cleaner, please read this whole section before operating your cleaner. Operating Your MT or MTH Cleaner MT Cleaner MTH Cleaner Explanation of Controls Control Function HEAT Activates heat to 60ºC maximum. (MTH only) NOTE: Refer to pages 16 and 17 for further temperature information. TIMER Activates ultrasonics and sets time. Use to turn unit Off. Turn clockwise for variable time 0-60 mins.
Before You Start Cleaning CAUTION • Do not place parts or containers directly on the bottom of the cleaning tanks; use a tray or wire to suspend items. • Do not allow the solution to drop more than 3/8 inch below the operating level line with the cleaner on. • Do not ever use alcohol, gasoline or flammable solutions. Doing so could cause a fire or explosion. Use only water-based solutions. • Do not ever use mineral acids. These could damage the tank.
Degassing Step Action 1 Turn the HEAT ON (MTH Cleaner only). 2 Turn the TIMER to 5-10 and let the cleaner run to allow the solution to “degas”. NOTE: Refer to page 17 for information on degassing. Cleaning Items NOTE: To stop ultrasonics at any time, turn the TIMER to zero. Step 1 2 3 4 5 6 Action Set the TIMER for the amount of time you wish the items to be cleaned. Place the items into a basket, perforated tray, or beakers in a positioning cover.
Operating Your DTH Cleaner Explanation of Controls Control Function POWER Press to activate/deactivate power to the cleaner. ON/OFF After you press SELECT OPTION and set the LED Display for the selected option, press to activate HEAT (SET TEMP), SONICS (SET SONICS) and/or DEGAS (SET DEGAS). LED Indicates the tank temperature, set temperature, ultrasonics Display time or degas time setting, depending on your SELECT OPTION choice. Used in conjunction with SELECT OPTION to set or clear SET/ the LED display.
Control Function Indicators Function Lights indicate the option selected by pressing SELECT OPTION. SOLUTION TEMP: Displays current solution temp. (10 75ºC, ± 4ºC). SET TEMP: Set tank temperature (01 - 69ºC). SET SONICS: Set ultrasonic time (01 - 99 mins., 60 mins. default). SET DEGAS: Set degas time (01 - 99 mins., 5 mins. default). HEAT ONE: Indicates heat is activated and has been set (SET TEMP). Before You Start Cleaning Step 1 2 3 4 5 Action Select your cleaning solution.
NOTE: If this is the first time you are running the cleaner, or if you have changed cleaning solution, you must degas the solution. If not, move to Setting Operating Parameters. Degassing Step Action 1 Degas for 5-10 minutes. If necessary, use SET/CLEAR DISPLAY to alter this setting. Default degas time is 5 minutes. NOTE: Refer to page 17 for information on degassing. 2 Press ON/OFF once to start the degas process. 3 After completing the degas time, you are ready to set operating parameters.
Cleaning Items CAUTION • Do not place parts or containers directly on the bottom of the cleaning tank; use a tray or wire to suspend items. • Do not allow the solution to drop more than 3/8 inch below the operating level line with the cleaner on. • Do not ever use alcohol, gasoline or flammable solutions. Doing so could cause a fire or explosion. Use only water-based solutions. • Do not ever use mineral acids. These could damage the tank. Failure to comply with these cautions will void your warranty.
• To repeat a timed cleaning cycle - press ON/OFF once while in the Set Sonics mode. This cleaning cycle time will remain in memory until reset or you turn off the power to the cleaner. • To reset ultrasonics time during a cleaning cycle - press ON/OFF once, press SELECT OPTION until the SET SONICS LED lights. To increase time, press SET DISPLAY to your desired setting. To decrease time, press CLEAR DISPLAY, press SET DISPLAY to set the time, then press ON/OFF once to resume the cycle.
1-1/2, 2-1/2 and 5-1/2 gallon models include a drain and valve kit. Step 1 2 3 Action Place the cleaner to allow easy reach of the drain tube into a waste disposal unit. Remove the thread protecting cap from the end of the cleaner’s drain pipe. This will expose the white teflon sealing tape on the drain pipe’s threads. Hand tighten the drain valve onto the drain pipe over the white teflon sealing tape. Finish tightening the valve in place using on adjustable or a 21mm wrench.
Optimizing Your Cleaner Tanks Cleaning - check the tank for contamination whenever you change solution. If necessary, remove contaminants with a nonabrasive cloth and water. Emptying - always unplug the cleaner before emptying the tank. Empty the solution into a waste disposal unit. Filling - always unplug the line cord before filling the tank. Fill the cleaner to the operating level (one inch from the top with beaker/tray in place), using warm tap water. Low solution level - will cause the cleaner to fail.
Over temperature protection (DTH only) - the cleaner will shut down at 75ºC and the LED display will blink “75”. Turn the cleaner off and allow it to cool down. For a faster cooldown, replace some of the warm solution with cold solution. Solution Solution activity - the amount of visible activity is not necessarily related to optimum cavitation for cleaning. Degassing - fresh solutions contain many dissolved gases (usually air), which reduce effective ultrasonic action.
Application Hints CAUTION • Never clean novelty or inexpensive jewelry in the cleaner. The combination of heat and vibration may loosen a cement-held setting. • Never clean gemstones such as emerald, amethyst, pearl, opal, coral, turquoise, peridot or lapis lazuli in the cleaner. First time cleaning - first experiment with one piece, then proceed with the remainder. Solution level - Be sure to maintain solution level within 3/8 inch of the tank’s “operating level” line.
Cleaning Methods There are two methods of cleaning - direct and indirect. Each has advantages and disadvantages. When in doubt, run test samples using both methods to decide which one produces the best results for you. Direct Method How it works: • Fill the tank with warm water and a cleaning solution. • Place the items to be cleaned in a perforated tray and lower them into the tank. You can also suspend items on a wire and then immerse them in the solution.
Indirect Method How it works: • Fill the tank with warm water and a cleaning solution. • Pour your solution medium into one or more beakers or into a solid insert tray. • Place the beakers in a beaker positioning cover or a solid insert tray to fit your cleaner. Beakers should not touch the tank’s bottom. The advantages of this method are: • Removed soil stays in the beaker or tray so you can easily examine, filter or discard it. • You can use one or more solutions at the same time.
Cleaning Solutions CAUTION Do not use alcohol, gasoline, bleach, mineral acids, solutions with a flash point, semi-aqueous or combustible liquids in ultrasonic tanks, or you will void the warranty. Only use non-flammable solutions and water-based solutions. Solution Types Water-based solutions are either slightly acidic or alkaline. They include detergents, soaps and industrial cleaners designed to remove specific soils. Acidic water-based solutions: remove rust, tarnish or scale.
Change the cleaning solution periodically. Cleaning solutions can become contaminated with suspended soil particles which coat the tank bottom. This coating dampens the ultrasonic action and reduces cleaning efficiency. Certain solutions will cavitate better than others. Contact your local distributor for further information. Heat and cavitation: increase the chemical activity of cleaning solutions. Some materials may be damaged by this stronger chemical action.
Solution Effects on Metals Cleaning Agent Optical (1) Jewelry (1) Buffing (1) compound Oxide (2) remover Electronic cleaner (1) General(1) purpose Industrial strength(1) Metal (1) cleaner 1 Metal (1) cleaner 2 Metal (1) cleaner 3 Rust (3) stripper Steel none none none slight etch none Brass none none slight stain none none Aluminum none none none Magnesium none** none none slight attack slight attack slight attack slight attack none none none none none none none none none none none slight at
Troubleshooting If your cleaner does not operate satisfactorily, please check the tables below for possible causes before calling your authorized service center. WARNING High voltage inside - dangerous shock hazard. DO NOT attempt to disassemble or repair the cleaner. Problem Cleaner will not start. Cleaner operates but does not heat solution Clogged drain Cause Cleaner not plugged in properly. MT - Mechanical timer not ON. DTH - POWER switch not ON. DTH - Start button malfunctioning. Blown fuse.
WARNING High voltage inside - dangerous shock hazard. DO NOT attempt to disassemble or repair the cleaner. Problem Cleaner operates but does not maintain set temperature Cleaner operates but display does not function. Cleaner stops operating and display blinks “75”. Decreased ultrasonic activity. NOTE: Refer to page 27 for cavitation check. Cause Malfunctioning heater or sensor components. What to do Call nearest authorized service center. Interrupted calibration sequence.
Check your cleaner periodically to test the level of activity of the ultrasonic cavitation. Frequency of testing will depend on your use of the cleaner. Glass Slide Test You will need the following equipment: • Frosted microscope glass slide (1” x 3”), such as ESCO #2951F, or equivalent; • No. 2 lead pencil; and • General purpose household cleaning solution, such as “Dawn” liquid soap. Test procedure: 1.
The ultrasonics will begin immediately to remove the lead from the slide. All lead should be removed within 10 seconds. If your cleaner passes this test, its ultrasonic cavitation is acceptable. NOTE: To ensure consistency from test to test, be sure to repeat test conditions - use the same solution concentration, liquid level, temperature, type of pencil, length of degassing, etc.
Service Information With normal use, your Ultrasonic Cleaner should not require servicing. However, if it fails to operate satisfactorily, first try to diagnose the problem by following the suggestions in the Troubleshooting Guide. WARNING You will void the warranty if you disassemble your cleaner. High voltage inside the cleaner is dangerous. If you find that your cleaner needs repair, carefully pack and return it to your local distributor. If under warranty, remember to include proof of purchase.
Authorized Service Centers Name Address Tel/Fax Number Alpha Omega Electronics Corp. 2821 National Drive Garland, TX 75041 Crystal Electronic Inc. 140 Centre Street Aurora Canada L4G 1K0 Tel: 972-271-5569 Tel: 1-800-540-4967 Fax: 972-840-3668 Tel: 905-841-5762 Fax: 905-841-9688 Paragon Electronics 11075 N.E. 6th Ave. Miami, FL 33161 445 West Queen St.
Notes:
Technical Support: Branson Ultrasonics Corp. 41 Eagle Road P.O.
