Service manual

70 Printer Applicator System PAM 3600
Service Manual PAM 36006 Problem Solution
Error Cause and Solution
Table is not in its front position;
error message "Table not in frt" is
shown in the display..
Loss of compressed air, check all connections.
Sensor peel-off table not adjusted, adjust it.
Sensor peel-off table defective, replace it.
PCB applicator control defective, replace it.
1.
2.
3.
4.
PAM 3602: Turn cylinder has not
left the 90°/180°-position.
PAM 3603: Small lift cylinder has
not left the retracted position.
Error message "Nozzle 0° error"
is shown in the display.
Loss of compressed air, check all connections.
Sensor turn/lift cylinder defective, replace it.
PCB applicator control defective, replace it.
1.
2.
3.
PAM 3602: Turn cylinder has not
reached the 90°/180°-position.
PAM 3603: Small lift cylinder
has not reached the retracted
position.
Error message "Nozzle 90° error"
is shown in the display.
Loss of compressed air, check all connections.
Sensor turn/lift cylinder not adjusted, adjust it.
Sensor turn/lift cylinder defective, replace it.
Applicator control PCB defective, replace it.
1.
2.
3.
4.
Pad has not reached the upper
end position;
error message "Upper position"
is shown in the display.
Loss of compressed air, check all connections.
Sensor 1 main cylinder not adjusted, adjust it.
Sensor 1 main cylinder defective, replace it.
Applicator control PCB defective, replace it.
1.
2.
3.
4.
Pad has not reached the labeling
position;
error message "Lower position"
is shown in the display.
Loss of compressed air, check all connections.
Labeling position sensor not adjusted, adjust it.
Labeling position sensor defective, replace it.
Applicator control PCB defective, replace it.
1.
2.
3.
4.
Insufcient vacuum on pad Loss of compressed air, check all connections.
In cyclical operation, the vacuum control valve is not controlled (red LED in the
valve "Vacuum" on the valve terminal does not light up); applicator control PCB
defective, replace PCB.
No sufcient vacuum at the outlet of the vacuum generator; vacuum generator/si-
lencer on vacuum generator dirty/defective; clean or replace vacuum generator/si-
lencer.
No sufcient vacuum at the outlet of the vacuum tube; vacuum tube defective,
replace vacuum tube.
No sufcient vacuum at the pad; suction holes or channels on the pad blocked,
clean pad.
1.
2.
3.
4.
5.
Fault in cylinder movement In cyclical operation the cylinder control valves are not controlled (red LEDs in
valves do not light up).
Applicator control PCB defective; replace PCB.
Cylinder movement not switched over despite intact applicator control PCB;
cylinder control valve defective, replace control valve.
Cylinder movement is very slow; throttle valves are defective or badly out of adjust-
ment, replace or readjust the valves.
1.
2.
3.
4.
Error in the transfer of the label
to the pad;
error message "Vacuum plate
empty" is shown in the display.
Incorrect setting of the pad in the upper end position; readjust the pad height or the
rotary movement of the pad.
Incorrect setting of the supporting air; readjust the blow tube and the supporting air
throttle valve.
Incorrect setting of the peel-off-offset; readjust offset.
1.
2.
3.