Service manual

3Printer Applicator System PAM 3600
Service Manual PAM 3600 Table of Contents
Table of Contents
1 Introduction ................................................................................................................................................ 5
1.1 Scope of Information ................................................................................................................................... 5
1.2 Important Information .................................................................................................................................. 5
1.3 General Safety Instructions ......................................................................................................................... 6
1.4 Safe Handling of Electricity .......................................................................................................................... 7
1.5 Printer Types ............................................................................................................................................... 7
1.6 Component Location ................................................................................................................................... 8
Printer .................................................................................................................................................... 8
Applicators ............................................................................................................................................. 9
Options................................................................................................................................................. 10
2 Expanded Functions for Servicing ........................................................................................................ 11
2.1 The Service Key and the OEM Key ............................................................................................................11
2.2 Expanded Functions in the "Setup" Menu ................................................................................................. 12
Print Parameters .................................................................................................................................. 12
Interfaces ............................................................................................................................................. 12
2.3 Expanded Functions in the "Test" Menu .................................................................................................... 13
Status Print .......................................................................................................................................... 13
Device List ........................................................................................................................................... 15
Label Prole ......................................................................................................................................... 16
Printhead Prole .................................................................................................................................. 16
Event Log ............................................................................................................................................. 18
Print Directory of IFFS ......................................................................................................................... 18
2.4 Expanded functions in the "Service" Menu ................................................................................................ 19
Clearing the Service Counter ............................................................................................................... 19
Adjusting the Label Edge Sensor......................................................................................................... 20
Saving the NVRAM .............................................................................................................................. 20
Loading the NVRAM ............................................................................................................................ 21
Setting the Device Name ..................................................................................................................... 21
3 Maintenance ............................................................................................................................................. 22
3.1 General Cleaning ...................................................................................................................................... 22
3.2 Cleaning the Printhead .............................................................................................................................. 22
3.3 Cleaning the Print Roller and the Transport System ................................................................................. 23
3.4 Cleaning the Brake .................................................................................................................................... 24
3.5 Cleaning the Pad ....................................................................................................................................... 25
4 Replacing Assembly Units...................................................................................................................... 26
4.1 Recommended Tools ................................................................................................................................. 26
Standard Tools ..................................................................................................................................... 26
Special Tools ........................................................................................................................................ 26
4.2 Replacing the Printhead ............................................................................................................................ 27
4.3 Replacing the Print Roller and the Feed Roller ......................................................................................... 28
4.4 Replacing the Transport Locking Roller ..................................................................................................... 29
4.5 Replacing the Pinch Roller ........................................................................................................................ 30
4.6 Replacing the Label Edge Sensor ............................................................................................................. 32
4.7 Replacing the Slip Clutches ....................................................................................................................... 33
Replacing the Slip Clutch on the Ribbon Take Up Hub ........................................................................ 34
Replacing the Slip Clutch on the Ribbon Supply Hub .......................................................................... 35
Replacing the Slip Clutch on the Internal Rewinder............................................................................. 35
4.8 Replacing the Main Drive Motor ................................................................................................................ 36
4.9 Replacing the CPU PCB ............................................................................................................................ 37
4.10 Replacing the Power Unit .......................................................................................................................... 39
4.11 Replacing the Applicator Control PCB and Firmware Update of the Applicator Module ............................ 40
4.12 Replacing the Sensors .............................................................................................................................. 41
Sensors of the Printer Module ............................................................................................................. 41
Sensors of the Applicator Module ........................................................................................................ 46
4.13 Disassembling the Energy-Chains ............................................................................................................ 47
5 Adjustments ............................................................................................................................................. 48
5.1 Adjusting the Peel-off Table ....................................................................................................................... 48
5.2 Adjusting the Printhead ............................................................................................................................. 49