Installation manual

Installation TDB3108, WF3208
Bradley • 215-1577 Rev. B; ECN 13-00-001 4/3/2013 19
9
6
5
4
3
2
7
8
Spring
Thermostat
Piston
Stem
O-Ring
O-Ring
Cap
Nut 3/8-24 Hex Jam
10
Seal Cup
1
V
alve Body
Before attempting to troubleshoot the valve or
disassemble the components, check for the
following conditions:
• Ifstop/checkvalvesareused,makesurethat
they are fully open.
• Makesurethatthehotandcoldinletpipesare
connected properly, and that there are no cross-
connections or leaking stop/check valves.
• Checkthehotwaterheateroutputtomakesure
that it is at least 20° F above the set temperature.
Be sure to close the appropriate shut-off valves prior to
disassembly of the valve and reopen the valves after
inspection and repair is complete.
Problem Cause Solution
Limited water flow Dirt and debris
have built up in the
valve or strainer.
Remove and clean strainer. If strainer needs to be replaced, order Bradley part no. 173-028.
Check the piston for smooth movement.
1. Removethevalve’scapandthermostat.
2. Pushdownonthepistonwithyournger(thepistonshouldmovefreely).Ifthemovementisnot
as it should be, the piston needs to be cleaned. Follow the method outlined below for cleaning
the piston and valve body:
• Removethethermostat.
• Liftthepistonoutwithaneedle-nosepliersandremovethespring.
• Anycleanersuitableforbrassandstainlesssteelmaybeused(ifcleaningwithsuitablecleaner
is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the
pistonandvalvebody).
• Snapspringintopiston(willdetent)andreassembleintothevalvebody.Retestthepiston.
3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced.
ContactyourBradleyrepresentativeandaskforRepairKit(partnumberS65-259).
External leaks in
the system
O-rings have been
damaged
Replace o-rings where necessary. For replacement of the O-rings, contact your Bradley
representativeandaskforRepairKit(partnumberS65-259)
Improper water
temperature or
temperature
fluctuation.
Thermostat is
slowly failing
or not working at
all.
Check the thermostat for proper operation.
1. Atroomtemperature(80°Forless)removethecapandthermostat.
2. Place thermostat into a container with 115° F water. The pushrod should pop out of the
thermostatapproximately1/10".
3. Ifthermostatpushroddoesnotpopout,replacethermostat(partno.S65-259).
Valve temperature
is not properly set.
Adjustthetemperature.Usingabladescrewdriver,turntheadjustmentstemcounterclockwiseto
increase the temperature or clockwise to decrease the temperature.
Troubleshooting Vernatherm Thermostatic Mixing Valve (S01-525) — Repair Kit S65-259
Item Part No. Qty. Description
5 S39-413 1 Thermostat
7 125-001BX 1 O-Ring
8 125-157 1 O-Ring
Valve Repair Kit S65-259
Seal Cup
Spring
Piston
Thermostat
Stem
O-Ring
O-Ring
Cap
Nut 3/8-24 Hex Jam
Valve Body