User Guide

SERVICE PROCEDURE RG-VI

Gas Control Testing, Disassembly &

Replacement (Honeywell)

GAS CONTROL REPLACEMENT

Step 9. Reinstallation of inner door assembly (continued).

d) Firmly place right side inner door flange against the left side inner door flange and secure with (2) hex

drive screws from step 6c. DO NOT OVER TIGHTEN SCREWS.

e) Align right side inner door to combustion chamber and verify the fastener holes of the combustion

chamber are aligned with the right side inner door slotted openings. Verify seal integrity around

combustion opening. Secure right side inner door using (2) hex drive screws from step 6b.

DO NOT OVER TIGHTEN SCREWS. Verify both left and right sides of the inner door are properly

positioned and sealed against the combustion chamber.

Step 10. Reconnect (2) red wire leads from pilot assembly and Gas Control to resettable thermal switch.

Note: wire terminations are interchangeable with either resettable thermal switch connection.

Step 11. Replace outer jacket burner access door.

Step 12. Reconnect gas supply to gas control.

Step 13. Resume water supply to water heater. Be sure tank is full of

water before resuming operation.

Step 14. To resume operation follow the instructions located on the lighting instruction label or the lighting

instructions located in the installation and operation manual.

Verify threaded hole

alignment with slotted

openings in inner door.

Secure flange with

hex drive screws.

CAUTION

Use back up wrench on wrench boss

of gas control, never use back up

wrench on body of gas control.