User Guide

Step 1. Closed circuit testing is the preferred method for testing thermocouple. Following the lighting
instruction label on the heater, proceed to light the pilot and allow to operate for three minutes. If
the pilot will not stay lit, hold the pilot button (located on the combination thermostat/gas valve)
down during this test.
Step 2. Using a multimeter capable of measuring millivolts, connect one lead
using an alligator clip to the copper sheath of the thermocouple, use the second lead of the
multimeter to probe the top terminal located at the back of the combination thermostat/gas valve.
Step 3. If meter reads 10 mv or higher, the thermocouple is OK. If reading is below 10 mv,
replace the thermocouple.
CLOSED CIRCUIT THERMOCOUPLE TESTING (White Rodgers Control)
Probe top terminal on
back of combination
thermostat/gas valve
Alligator clip to copper
sheath of thermocouple
Step 1. Disconnect thermocouple from combination thermostat/gas valve.
Step 2. Connect a thermocouple adaptor
(BWC P/N 239-44642-00, Robertshaw P/N 75036) at the
thermocouple location in the combination thermostat/gas valve.
Step 3. Reconnect thermocouple to adaptor. Make certain all
connections are tight (finger tight plus ΒΌ turn).
Step 4 Using a multimeter capable of measuring millivolts, connect
one alligator clip to the set screw of the adaptor, and the other
alligator clip to copper portion of the thermocouple.
Step 5. Following the lighting instruction label on the heater, proceed to light the pilot and allow to operate
for three minuets. If the pilot will not stay lit, hold the red reset button (located on the combination
thermostat/gas valve) down during this test.
Step 6. If meter reads 13 mv or higher, the thermocouple is OK. If reading is below 13 mv
replace the thermocouple.
CLOSED CIRCUIT THERMOCOUPLE TESTING (Robertshaw Control)
SERVICE PROCEDURE RG-II
Thermocouple/Thermopile Testing and
Replacement
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