User Manual of BWCADAPTER BWCADAPTER Version: 1.0 Date: 23-11-2020 Bradford White Corporation 200 Lafayette St. Middleville, MI 49333 United States www.Bradford White.com Phone: 215-641-2115 Email: info@Bradford White.com Confidentiality Notice Copyright © 2017 Bradford White – All rights reserved. This document is authored by Bradford White and is Bradford White’s intellectual property, including the copyrights in all countries in the world.
BWCADAPTER TABLE OF CONTENTS 1 INTRODUCTION........................................................................................................................................................... 6 1.1 PURPOSE..................................................................................................................................................................6 1.2 SCOPE..............................................................................................................................
BWCADAPTER LIST OF FIGURES FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 8 BWCADAPTER................................................................................................................................................... 7 BWCADAPTER PCBA..........................................................................................................................................7 SYSTEM BLOCK DIAGRAM OF BWCADAPTER...............................................................
BWCADAPTER COPYRIGHT INFORMATION The information contained in this document is the proprietary information of Bradford White USA. The contents are confidential and any disclosure to persons other than the officers, employees, agents or subcontractors of the owner or licensee of this document, without the prior written consent of Bradford White, is strictly prohibited.
BWCADAPTER Revision History Date Version 23-Nov-20 1.0 Details of change Initial draft Author Reviewers Bradford White Julian Table 1: Revision History Rev 3.0.
BWCADAPTER 1 INTRODUCTION 1.1 Purpose This document describes the Bradford White’ BWCADAPTER commercial and residential IoT Gateway. Targeted for controlling water heaters and boilers placed in Buildings and Industries. Core features are its Hardware Design with Radio Connectivity such as Wi-Fi and BLE. Apart from the radio connectivity options, the BWCADAPTER is also capable of standard industrial interfaces like micro SATA, RS-485, and MODBUS.
BWCADAPTER 2 PRODUCT OVERVIEW Figure 1 BWCADAPTER Figure 2 BWCADAPTER PCBA Rev 3.0.
BWCADAPTER The BWCADAPTER system is a smart home/commercial system that will enable residential and commercial water heaters and boilers to be smart, which means the user can control the heater, monitor the energy consumption, and receive alerts whenever the heater runs into any flaw, specifications are as follows, • • • • • • • • • GEA2 and Modbus RTU connectivity to Water heater/boilers Wi-Fi connectivity to the Ayla cloud BLE connectivity for provisioning and local debugging/maintenance Robust, reliable
BWCADAPTER ○ Open the Bradford White Connect App and log in using your email and password. To sign up, click the Homeowner sign up in the bottom left corner of the screen and follow the on-screen instructions. Once logged in, begin the pairing process by clicking Add Water Heater and following the on-screen instructions. ○ To Discover the Adapter, first hold the action button on the Adapter for 3 seconds. This will begin the Bluetooth pairing mode, indicated by a flashing blue LED light on the Adapter.
BWCADAPTER 2.1 System Block Diagram Figure 3 System Block Diagram of BWCADAPTER Rev 3.0.
BWCADAPTER 2.2 Features and Functionality The table below lists the major features and functions of the BWCADAPTER. 1 2 Block CPU Memory 3 Interfaces 4 User Interface/ IO Feature Parameter Core & Frequency Integrated Flash External Flash Ethernet SPI Wi-Fi + BLE Serial Communication Switch LEDs Debug Port Specification ESP32-D2WD 16MB(128 Mb) 16MB(128 Mb) 1 x GEA2 1 x Flash memory 1 x micro SATA for CTA-2045 Dongle BLE 4.2, Wi-Fi 802.
BWCADAPTER 3 MAJOR COMPONENTS ON BWCADAPTER Sr No 1 2 3 4 5 6 Processor Series Mfg. Part Core Maximum Clock Frequency Memory Type Applications Peripherals ESP-WROOM-32D ESP32-WROOM-32D (16MB) ESP32-D2WD 240 MHz Flash Consumer/ Industrial products 18 x 25.5 mm Module Consumer: -40 to 85 oC SPI x 4 I2S X 2 I2C X 2 SD/eMMC/SDIO HOST X 1 SDIO/SPI SLAVE X 1 ETH MAC X 1 CAN X 1 UART X 3 ADC 8-bit X 2 GPIO X 34 Table 5 Applications Processor Details 3.
BWCADAPTER 3.4 Antenna details Sr 1 Radio Wi-Fi/BLE Description 2.4 GHz Manufacturer Espressif Systems Part No ESP-WROOM-32D Gain 3.7 dBi Table 6 Antenna Details BWCADATPER works on different protocol with different power level as per below data; Protocol Wi-Fi BT BLE Rev 3.0.|27-Aug-20 Power (dBm) 17.92 1.90 -11.47 Antenna gain (dBi) 3.7 3.7 3.
BWCADAPTER 4 PERIPHERAL INTERFACES This section describes the interfaces of BWCADAPTER. The below figure shows the available interfaces of BWCADAPTER. Figure 4 describes the peripheral interfaces of BWCADAPTER pictorially. Figure 4 Interfaces on BWCADAPTER 4.1 Ethernet The BWCADAPTER has 1 x RJ45 Ethernet port for GEA2 protocol to connect the water heater control unit. 4.2 Serial Ports The BWCADAPTER supports RS-485 ports.
BWCADAPTER These are the parameters to establish a debug UART connection with BWCADAPTER: Baud rate: 115200 Data bits: 8 Parity: None Stop bits: 1 Flow control: None Figure 5 Debug Port Rev 3.0.
BWCADAPTER 4.4 Switch The BWCADAPTER has one push-button switch on the front panel. This switch is completely userconfigurable and users can use it as per their use case. Figure 6 describes the switch on BWCADAPTER. Figure 6 User Configurable Switch 4.5 LED's The BWCADAPTER has two inbuilt LED's. One LED is used to indicate whether the BWCADAPTER is powered ON or OFF and the remaining one is to indicate the Wi-Fi and BLE connectivity. Figure 7 shows the location of these LEDs on the BWCADAPTER.
BWCADAPTER Sr No LED LED Colour 1 PWR Green 2 Status LED Tri-color Function ON: BWCADAPTER powered ON OFF: BWCADAPTER powered OFF Status : Wi-Fi + BLE Table 7 LED's Rev 3.0.
BWCADAPTER 5 ELECTRICAL THERMAL & ANTENNA RANGE CHARACTERISTICS 5.1 Recommended Operating Conditions Sr No 1 2 3 Description Operating voltage Current consumption Operating temperature range (ambient) Minimum 4.75 -20 Value Typical 5 25 Unit Maximum 5.5 1.2 65 V A °C Table 8 Recommended Operating Conditions Rev 3.0.
BWCADAPTER 6 MECHANICAL DIMENSIONS The dimensions of BWCADAPTER are 184.3 x 88 x 26.5 mm (L x W x H). The figure shows the dimensions in more detail. Note: All dimensions are in millimeters (mm) unless otherwise specified. Figure 8 BWCADAPTER Dimensions Rev 3.0.
BWCADAPTER 7 APPLICATION NOTES Safety Precautions These specifications are intended to preserve the quality assurance of products as individual components. Before use, check, and evaluate the module’s operation when mounted on your products. Abide by these specifications when using the products. These products may short-circuit.
BWCADAPTER Storage Conditions 1. The module must not be stressed mechanically during storage. 2. Do not store these products in the following conditions or the performance characteristics of the product, such as RF performance, may well be adversely affected: - Storage in salty air or an environment with a high concentration of corrosive gas, such as Cl2, H2S, NH3, SO2, or NOx.
BWCADAPTER 8 COMPLIANCE STATEMENT 8.1 Federal Communications Commission (FCC) Compliance Statements: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including, an interference that may cause undesired operation.
BWCADAPTER Déclarations de mise en garde: • Cet équipement est conforme aux limites d'exposition aux radiofréquences defines par Indstrie Canada pourun environment non contrôlé. • Cet équipement doit être installé et utilisé aven un minimum de 20 cm de distance dispositif et l'utilisateur ou des tiers. INFORMATION TO THE USER For Class A and Class B digital devices, information to the user is required to include the following Statements (Section 15.