Installation / Operation Instruction Manual
Table Of Contents
- Cover
- TABLE OF CONTENTS
- General Information
- SECTION 2 Venting and Combustion Air
- SECTION 3 Gas supply and Piping
- SECTION 4 Water Flow and Headloss Data
- SECTION 5 Boiler Piping
- SECTION 6 Condensate Drain Trap
- SECTION 7 Electrical Connections
- 7.A Installation Warnings
- 7.B Main Power Connections
- 7.C Main Power Data
- 7.D Control Panel Layout
- 7.E Field Connections
- 7.E.1 Power
- 7.E.2 Dry Contacts
- 7.E.3 Temperature Sensors
- 7.E.4 Safety Chain
- 7.E.5 Isolation Valve
- 7.E.6 Heat Demands
- 7.E.7 Analog In and Analog Out
- 7.E.8 Dry Contacts. Run & Alarm
- 7.E.9 RS 485 for Cascade (Lead Lag)
- 7.E.10 RS485 BMS
- 7.F Modbus to BACnet Memory Map (4 pages)
- 7.G WiringDiagram
- 7.H High Voltage Wiring Diagrams (5 pages)
- 7.I Ladder Diagrams (8 pages)
- SECTION 8 Control Operation
- 8.A The Home Screen
- 8.B Login to Lock / Unlock the Display Screen
- 8.C Quick Start
- 8.D Configuration
- 8.E Service Screens
- 8.E.1 Burner
- 8.E.2 Digital I/O ( Input / Output )
- 8.E.3 Analog I/O
- 8.E.4 Screen Settings Timeout
- 8.E.5 History
- 8.E.6 Restart Touchscreen & Recalibrate
- 8.E.7 Factory Reset
- 8.E.8 HMI Model OEM only
- 8.E.9 BIC Model OEM only
- 8.E.10 Both Model. OEM only.
- 8.E.11 About (the Firmware)
- 8.E.12 O2 (Trim Set Point)
- 8.E.13 LMV
- 8.F Messages and USB
- 8.G Active Demands
- SECTION 9 Parameter Tables (3 pages)
- SECTION 10 Initial startupInstructions
- SECTION 11 Maintenance
- SECTION 12 Troubleshooting
- SECTION 13 Replacement Parts
- 13.A Frame and Jacket Assembly, Part Numbers
- 13.B Control Panel Assembly, Part Numbers
- 13.C Blower and Burner Assembly,Part Numbers. ALL Sizes
- 13.D AC Distribution Box Assemblies and Part Numbers
- 13.E Burner Door Part Numbers
- 13.F Waterway Inlet Assembly, Part Numbers
- 13.G Waterway Outlet Assembly, Part Numbers
- 13.H Gas Train Part Numbers
- 13.I Exhaust Manifold Part Numbers
Page 77
Figure 37. Lead / Lag, Demand Increase, 4 to 8 Boilers
1 2 3 4 5 6 7 8
30%
1 2 3 4 5 6 7 8
40%
1 2 3 4 5 6 7 8
20% 20%
1 2 3 4 5 6 7 8
40% 40%
1 2 3 4 5 6 7 8
27% 27% 27%
1 2 3 4 5 6 7 8
40% 40% 40% 40% 40% 40% 40% 40%
1 2 3 4 5 6 7 8
100% 100% 100% 100% 100% 100% 100% 100%
1 2 3 4 5 6 7 8
20% 20% 20% 20% 20% 20% 20% 20%
1 2 3 4 5 6 7 8
23% 23% 23% 23% 23% 23% 23%
1 2 3 4 5 6 7 8
20% 20% 20% 20% 20% 20% 20%
1 2 3 4 5 6 7 8
23% 23% 23% 23% 23% 23%
1 2 3 4 5 6 7 8
39%
1 2 3 4 5 6 7 8
20%
1 2 3 4 5 6 7 8
Low demand: The first boiler in
sequence ignites and gradually
increases firing rate to satify the heat
demand.
Continued decreasing demand: As
the demand decreases, once the
requested firing rate reaches the Drop
Load Value , the seventh boiler turns
off. This pattern continues as demand
continues to decrease until there is a
single boiler firing.
Increased demand: Once the first
boiler reaches the Base Load Value
(40%) firing rate, the second boiler
ignites. After ignition, both units
modulate to half of the cascade firing
rate, then gradually increase the firing
rate together, up to the Base Load
Value .
Lead/Lag - 4 up to 8 boilers
Decreasing demand: As the demand
decreases, once the requested firing
rate reaches the Drop Load Value , the
eighth boiler turns off.
Demand Satisfied: When the heat
demand is satisfied or the temperature
reaches the set point + off hysteresis,
the final boiler will turn off.
Increased demand: Once the first two
boilers reach the Base Load Value
(40%), the third boiler ignites. After
ignition, all three units modulate to 1/3
of the cascade firing rate, then
gradually increase firing rate together,
up to the Base Load Value . This
pattern continues as demand
increases.
Approaching max demand: Once all
eight boilers reach the Base Load
Value , all units are allowed to increase
firing rate (same at all boilers) up to
maximum firing rate.
About Cascading (Lead / Lag) -continued
CONFIGURATION