Installation / Operation Instruction Manual
Table Of Contents
- Cover
- TABLE OF CONTENTS
- General Information
- SECTION 2 Venting and Combustion Air
- SECTION 3 Gas supply and Piping
- SECTION 4 Water Flow and Headloss Data
- SECTION 5 Boiler Piping
- SECTION 6 Condensate Drain Trap
- SECTION 7 Electrical Connections
- 7.A Installation Warnings
- 7.B Main Power Connections
- 7.C Main Power Data
- 7.D Control Panel Layout
- 7.E Field Connections
- 7.E.1 Power
- 7.E.2 Dry Contacts
- 7.E.3 Temperature Sensors
- 7.E.4 Safety Chain
- 7.E.5 Isolation Valve
- 7.E.6 Heat Demands
- 7.E.7 Analog In and Analog Out
- 7.E.8 Dry Contacts. Run & Alarm
- 7.E.9 RS 485 for Cascade (Lead Lag)
- 7.E.10 RS485 BMS
- 7.F Modbus to BACnet Memory Map (4 pages)
- 7.G WiringDiagram
- 7.H High Voltage Wiring Diagrams (5 pages)
- 7.I Ladder Diagrams (8 pages)
- SECTION 8 Control Operation
- 8.A The Home Screen
- 8.B Login to Lock / Unlock the Display Screen
- 8.C Quick Start
- 8.D Configuration
- 8.E Service Screens
- 8.E.1 Burner
- 8.E.2 Digital I/O ( Input / Output )
- 8.E.3 Analog I/O
- 8.E.4 Screen Settings Timeout
- 8.E.5 History
- 8.E.6 Restart Touchscreen & Recalibrate
- 8.E.7 Factory Reset
- 8.E.8 HMI Model OEM only
- 8.E.9 BIC Model OEM only
- 8.E.10 Both Model. OEM only.
- 8.E.11 About (the Firmware)
- 8.E.12 O2 (Trim Set Point)
- 8.E.13 LMV
- 8.F Messages and USB
- 8.G Active Demands
- SECTION 9 Parameter Tables (3 pages)
- SECTION 10 Initial startupInstructions
- SECTION 11 Maintenance
- SECTION 12 Troubleshooting
- SECTION 13 Replacement Parts
- 13.A Frame and Jacket Assembly, Part Numbers
- 13.B Control Panel Assembly, Part Numbers
- 13.C Blower and Burner Assembly,Part Numbers. ALL Sizes
- 13.D AC Distribution Box Assemblies and Part Numbers
- 13.E Burner Door Part Numbers
- 13.F Waterway Inlet Assembly, Part Numbers
- 13.G Waterway Outlet Assembly, Part Numbers
- 13.H Gas Train Part Numbers
- 13.I Exhaust Manifold Part Numbers
Page 53
Figure 27. High Voltage Wiring Diagram 600V, Three Phase
BLOWER
L1 L2 L3
G
W
G
BK
CONVENIENCE
RECEPTACLE
GFCI
2 AMP
BK/O
W
T1
L1
A2 A1
CONTACTOR
L3
L2
T2
T3
3
AMP
120V
24V
Y
W
BK
BL
5 46
123
G
BL
Y
BK/O
BK
W
43
21
CIRCUIT
BREAKER
5 6
BR
O
Y
CIRCUIT BREAKER
4 3
12
BR
O
Y
P
V
T
480 L2
480 L3
480 L1
575/600 L3
575/600 L2
575/600 L1
1 2 3
TB2
C
B
A
121110987654
120V N
120V H
120V N
120V H
2
AMP
BK
10
AMP
SP1000ACP
H2
TRANSFORMER
600
VOLT
120
VOLT
H1
H3
X3
X4
X2
X1
V
P
W
BK
TO
CONNECTOR "E"
ON DIAGRAM
E23512
FIELD
CONNECTIONS
575/600V
G
L3
L1
L2
TB2
9C
XFRMR
X4
CONT
A2
TB2-
9A
P
V
T
G
O
Y
BR
O
BR
Y
W
V
P
V
P
W
V
BK
P
H2404700-
WIRING DIAGRAM,
HIGH VOLTAGE,
CFT 600V, 3
WIRE COLOR
LEGEND
BK
BLACK
BL
BLUE
BR
BROWN
G
GREEN
GY
GRAY
O
ORANGE
R
RED
V
VIOLET
W
WHITE
Y
YELLOW
T
TAN
P
PINK
HIGH VOLTAGE WIRE
COLOR CHART
600 480
L1
P
BR
L2
V
O
L3
T
Y
BLOWER
L1 L2 L3
G
W
G
BK
CONVENIENCE
RECEPTACLE
GFCI
2 AMP
BK/O
W
T1
L1
A2 A1
CONTACTOR
L3
L2
T2
T3
3
AMP
120V
24V
Y
W
BK
BL
5 46
123
G
BL
Y
BK/O
BK
W
43
21
CIRCUIT
BREAKER
5 6
BR
O
Y
CIRCUIT BREAKER
4 3
12
BR
O
Y
P
V
T
480 L2
480 L3
480 L1
575/600 L3
575/600 L2
575/600 L1
1 2 3
TB2
C
B
A
121110987654
120V N
120V H
120V N
120V H
2
AMP
BK
10
AMP
SP1000ACP
H2
TRANSFORMER
600
VOLT
120
VOLT
H1
H3
X3
X4
X2
X1
V
P
W
BK
TO
CONNECTOR "E"
ON DIAGRAM
E23512
FIELD
CONNECTIONS
575/600V
G
L3
L1
L2
TB2
9C
XFRMR
X4
CONT
A2
TB2-
9A
P
V
T
G
O
Y
BR
O
BR
Y
W
V
P
V
P
W
V
BK
P
H2404700-
WIRING DIAGRAM,
HIGH VOLTAGE,
CFT 600V, 3
WIRE COLOR
LEGEND
BK
BLACK
BL
BLUE
BR
BROWN
G
GREEN
GY
GRAY
O
ORANGE
R
RED
V
VIOLET
W
WHITE
Y
YELLOW
T
TAN
P
PINK
HIGH VOLTAGE WIRE
COLOR CHART
600 480
L1
P
BR
L2
V
O
L3
T
Y
BLOWER
L1 L2 L3
G
W
G
BK
CONVENIENCE
RECEPTACLE
GFCI
2 AMP
BK/O
W
T1
L1
A2 A1
CONTACTOR
L3
L2
T2
T3
3
AMP
120V
24V
Y
W
BK
BL
5 46
123
G
BL
Y
BK/O
BK
W
43
21
CIRCUIT
BREAKER
5 6
BR
O
Y
CIRCUIT BREAKER
4 3
12
BR
O
Y
P
V
T
480 L2
480 L3
480 L1
575/600 L3
575/600 L2
575/600 L1
1 2 3
TB2
C
B
A
121110987654
120V N
120V H
120V N
120V H
2
AMP
BK
10
AMP
SP1000ACP
H2
TRANSFORMER
600
VOLT
120
VOLT
H1
H3
X3
X4
X2
X1
V
P
W
BK
TO
CONNECTOR "E"
ON DIAGRAM
E23512
FIELD
CONNECTIONS
575/600V
G
L3
L1
L2
TB2
9C
XFRMR
X4
CONT
A2
TB2-
9A
P
V
T
G
O
Y
BR
O
BR
Y
W
V
P
V
P
W
V
BK
P
H2404700-
WIRING DIAGRAM,
HIGH VOLTAGE,
CFT 600V, 3
WIRE COLOR
LEGEND
BK
BLACK
BL
BLUE
BR
BROWN
G
GREEN
GY
GRAY
O
ORANGE
R
RED
V
VIOLET
W
WHITE
Y
YELLOW
T
TAN
P
PINK
HIGH VOLTAGE WIRE
COLOR CHART
600 480
L1
P
BR
L2
V
O
L3
T
Y