Installation / Operation Instruction Manual
Table Of Contents
- Cover
- TABLE OF CONTENTS
- General Information
- SECTION 2 Venting and Combustion Air
- SECTION 3 Gas supply and Piping
- SECTION 4 Water Flow and Headloss Data
- SECTION 5 Boiler Piping
- SECTION 6 Condensate Drain Trap
- SECTION 7 Electrical Connections
- 7.A Installation Warnings
- 7.B Main Power Connections
- 7.C Main Power Data
- 7.D Control Panel Layout
- 7.E Field Connections
- 7.E.1 Power
- 7.E.2 Dry Contacts
- 7.E.3 Temperature Sensors
- 7.E.4 Safety Chain
- 7.E.5 Isolation Valve
- 7.E.6 Heat Demands
- 7.E.7 Analog In and Analog Out
- 7.E.8 Dry Contacts. Run & Alarm
- 7.E.9 RS 485 for Cascade (Lead Lag)
- 7.E.10 RS485 BMS
- 7.F Modbus to BACnet Memory Map (4 pages)
- 7.G WiringDiagram
- 7.H High Voltage Wiring Diagrams (5 pages)
- 7.I Ladder Diagrams (8 pages)
- SECTION 8 Control Operation
- 8.A The Home Screen
- 8.B Login to Lock / Unlock the Display Screen
- 8.C Quick Start
- 8.D Configuration
- 8.E Service Screens
- 8.E.1 Burner
- 8.E.2 Digital I/O ( Input / Output )
- 8.E.3 Analog I/O
- 8.E.4 Screen Settings Timeout
- 8.E.5 History
- 8.E.6 Restart Touchscreen & Recalibrate
- 8.E.7 Factory Reset
- 8.E.8 HMI Model OEM only
- 8.E.9 BIC Model OEM only
- 8.E.10 Both Model. OEM only.
- 8.E.11 About (the Firmware)
- 8.E.12 O2 (Trim Set Point)
- 8.E.13 LMV
- 8.F Messages and USB
- 8.G Active Demands
- SECTION 9 Parameter Tables (3 pages)
- SECTION 10 Initial startupInstructions
- SECTION 11 Maintenance
- SECTION 12 Troubleshooting
- SECTION 13 Replacement Parts
- 13.A Frame and Jacket Assembly, Part Numbers
- 13.B Control Panel Assembly, Part Numbers
- 13.C Blower and Burner Assembly,Part Numbers. ALL Sizes
- 13.D AC Distribution Box Assemblies and Part Numbers
- 13.E Burner Door Part Numbers
- 13.F Waterway Inlet Assembly, Part Numbers
- 13.G Waterway Outlet Assembly, Part Numbers
- 13.H Gas Train Part Numbers
- 13.I Exhaust Manifold Part Numbers
Page 76
Low demand: The rst boiler in sequence ignites and
gradually increases ring rate to satify the heat demand.
Increased demand: Once the rst boiler reaches the Base
Load Value (50%) ring rate, the second boiler ignites. After
ignition, both units modulate to half of the cascade ring rate,
then gradually increase the ring rate together, up to the
Base Load Value.
Increased demand: Once the rst two boilers reach the
Base Load Value (50%) ring rate, the third boiler ignites.
After ignition, the three units modulate at 1/3 of the cascade
ring rate, then gradually increase ring rate together, up to
the Base Load Value.
Approaching max demand: Once all three boilers reach
the Base Load Value (50%), all units are allowed to increase
ring rate (same at all boilers) up to maximum ring rate.
Decreasing demand: As the demand decreases, once the
requested ring rate reaches the Drop Load Value, the third
boiler turns o.
Continued Decreasing demand: As the demand
decreases, once the requested ring rate reaches the Drop
Load Value, the second boiler turns o.
Demand Satised: When the heat demand is satised or
the temperature reaches set point + o hysteresis, the nal
boiler will turn o.
As the load increases:
• Until all units are ring, no unit is requested to exceed
the base load value.
• Additional units are added once the Base Load Value
has been reached and the Min On Time timer has
expired.
• As long as all boilers are ring, the base load value can
be exceeded, as long as all units maintain the same
ring rate.
As the load decreases:
• As long as all units are ring – the base load value can
be exceeded, as long as all units maintain the same
ring rate.
• As the ring rate decreases below the Drop Load
Value, the last unit to ignite turns o rst (last on/rst
o), following this pattern until the heat demand is
satised and all units are o.
Units in Lead / Lag mode maintain local boiler limiting
features (ring rate limiting based on outlet or ue
temperature) when in Lead / Lag mode operations.
1 2 3
30%
1 2 3 1 2 3
50%
25% 25%
1 2 3 1 2 3
50% 50%
33% 33% 33%
1 2 3 1 2 3
100% 100% 100%
50% 50% 50%
1 2 3 1 2 3
20% 20% 20% 20% 20%
1 2 3 1 2 3
20% 20% 20%
1 2 3 1 2 3
20%
Low demand: The first boiler in sequence ignites and
gradually increases firing rate to satisfy the heat demand.
Continued decreasing demand: As the demand decreases,
once the requested firing rate reaches the Drop Load Value
, the
second boiler turns off.
Lead/Lag - 3 Boilers
Increased demand: Once the first boiler reaches the Base
Load Value ( 50%) firing rate, the second boiler ignites. After
ignition, both units modulate to half of the cascade firing rate,
then gradually increase the firing rate together, up to the Base
Load Value .
Approaching max demand: Once all three boilers reach the
Base Load Value (50%), all units are allowed to increase firing
rate (same at all boilers) up to maximum firing rate.
Demand Satisfied: When the heat demand is satisfied or the
temperature reaches set point + off hysteresis, the final boiler
will turn off.
Decreasing demand: As the demand decreases, once the
requested firing rate reaches the Drop Load Value , the third
boiler turns off.
Increased demand: Once the first two boilers reach the Base
Load Value (50%) firing rate, the third boiler ignites. After
ignition, the three units modulate at 1/3 of the cascade firing
rate, then gradually increase firing rate together, up to the Base
Load Value.
Figure 36. Lead / Lag, 3 Boilers