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Table of Contents Important Safety Instructions .................................................................................................3 Specifications and Tools..........................................................................................................4 Before Assembly......................................................................................................................5 Parts .............................................................................................
Important Safety Instructions This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Obey the following warnings: Read and understand all Warnings on this machine. Carefully read and understand the Assembly Manual. • Keep bystanders and children away from the product you are assembling at all times. • Do not connect power supply to the machine until instructed to do so. • Do not assemble this machine outdoors or in a wet or moist location.
Specifications and Tools Included Not Included 5 mm #2 13 mm (recommended) 55.2” (140.3 cm) 55” (139.7 cm) 4 31.
Before Assembly Select the area where you are going to set up and operate your machine. For safe operation, the location must be on a hard, level surface. Allow a minimum workout area of 70.5” x 134” (179.1 cm x 340.4 cm). Basic Assembly Tips Follow these basic points when you assemble your machine: • Read and understand the “Important Safety Instructions” before assembly. • Collect all the pieces necessary for each assembly step.
Parts ( 4 BOXES ) BOX 1 1 4 2 5 3 6 13 11 14 8 1 12 2 7 4 10 9 3 Item Qty 1 1 2 15 1 3 Description Item Qty Description 13 1 Hardware Card Console / Handlebar Assembly 8 Junction Cover, Right14 9 1 1 Junction Cover, Left 10 1 4 1 Rear Cover 11 1 Power Cord 12 5 1 Bowflex® Weight Loss Plan 12 1 Transport Handle 6 1 Document Kit 13 2 Cylinder 7 1 Lubrication Kit 14 1 Motor Cover 11 20 Heart Rate Strap 19 Safety Key 21 BOX 2 15 17 19 18 16 6 I
21 Parts BOX 3 17 18 16 4 2 5 3 6 13 11 Item 16 17 Qty 12 1 1 Description Base Assembly 8 Item Qty Description 18 1 Upright, Left 10 Upright, Right 7 9 BOX 4 20 19 21 Item Qty 19 1 20 2 Hardware Description Side Cover, Right 17 Pivot Cover 18 Item Qty 21 1 Description Side Cover, Left 7
Hardware A B E F G Item Qty Description H G H Item Qty Description A 16 Button Head Hex Screw, M8x20 F 8 Phillips Head Screw, Self Tapping M4x16 B 20 Lock Washer, M8x14 G 4 Flat Washer, M8x24 C 4 Hex Head Screw, M8x20 H 10 Phillips Head Screw, M4x10 D 16 Flat Washer, M8x18 I 2 Spacer E 2 Phillips Head Screw, M4x40 J 10 Flat Washer, M4x10 F 8 D C I J
Assembly Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own. 1. Cut open the end of Box 2 and move the Treadle Assembly into your new fitness area Note: Do not cut the Shipping Zip-Tie until instructed.
Assembly 2. Attach the Transport Handle to the Base Assembly Note: Hardware is pre-installed and not on Hardware Card (*).
Assembly 3. Attach the Treadle Assembly to the Base Assembly Note: Do not crimp the Lower Input/ Output (I/O) Cable. Once attached, cut the Shipping Zip-Tie at the front of the Treadles.
Assembly 4. Attach the Side Covers to the Treadle Assembly Note: Do not fully tighten until all hardware has been installed.
Assembly 5.
Assembly 6. Insert the Lower I/O Cable into the Base Assembly and then Route to Front. Note: Be sure to route the cable into the side opening of the Base Assembly. Do not crimp the Lower I/O Cable.
Assembly 7. Attach the Junction Covers and Uprights to the Console/Handlebar Assembly Note: Do not crimp the Console I/O Cable. In order to avoid possible serious injury, when inserting the tube ends into the Console/Handlebar Assembly be careful to avoid fingers or hands being caught or pinched.
Assembly 8. Connect the I/O Cable to the Console I/O Cable Note: Do not crimp the I/O Cable.
Assembly 9. Attach the Console/Handlebar/Upright Assembly to the Base Assembly Note: Do not crimp the I/O Cables. This step may require two people. In order to avoid possible serious injury, when inserting the tube ends into the Base Assembly be careful to avoid fingers or hands being caught or pinched.
Assembly 10. Attach Cylinders to Treadles and then Uprights Note: The settings dial on the cylinders must be up, with the white arrow to the inside of the machine. Attach to Treadles before the Uprights. * Hardware is pre-installed and not on Hardware Card. The Treadles do not have a locking mechanism and can move freely. Take care not to allow harm or injury to occur when lifting the Treadles.
Assembly 11. Attach the Motor Cover to the Base Assembly Note: Be sure the safety tabs on the Motor Cover snap onto the Base Assembly.
Assembly 12.
Assembly 13. Attach the Rear Cover to the Treadle Assembly Note: Be sure the safety tabs on the upper-inside of the Rear Cover snap onto the Base Assembly.
Assembly 14. Connect Power Cord to Treadle Assembly Note: The TC20 TreadClimber® fitness machine is designed to plug directly into a properly wired and grounded three prong 120V outlet. If you connect the machine to an outlet with GFI (ground fault interrupt) or AFI (arc fault interrupt), machine operation can cause the circuit to trip. 11 15. Final Inspection Inspect your machine to ensure that all fasteners are tight and components are properly assembled.
Adjustments Moving Your Machine The TreadClimber® fitness machine weighs approximately 218 lbs (98.9 kg) when fully assembled and requires caution when being moved. Use the Transport Handle found under the front of the machine to move it. To get access to the Transport Handle, turn the Levelers until you have sufficient clearance between the machine and floor. Your machine can be rolled on the transport wheels to a new location.
Adjustments Leveling Your Machine Levelers are found on the front of the TreadClimber® machine. Make sure the TreadClimber® machine is level and stable before you exercise. To adjust: 1. Loosen the upper locking nut. 2. Turn the leveler to adjust the height. 3. Tighten the upper locking nut to lock the leveler. Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or damage to the machine can occur.
Nautilus® 004-4540.081511.