Install Instructions
Table Of Contents
- Contents
- 1 Key to symbols and safety instructions
- 1.1 Key to symbols
- 1.2 General safety instructions
- 2 Scope of delivery
- 3 Information about the appliance
- 3.1 Proper use
- 3.2 Overview of boiler types
- 3.3 Rating plate
- 3.4 Appliance description
- 3.5 Accessories
- 3.6 Product dimensions and minimum clearances
- 3.7 Appliance layout heating boiler ZBR..-3A
- 3.8 Appliance layout combi boiler ZWB..-3A
- 3.9 Electrical wiring heating boiler ZBR..-3A
- 3.10 Electrical wiring combi boiler ZWB..-3A
- 3.11 Technical data heating boiler ZBR16-3A...
- 3.12 Technical data heating boiler ZBR21-3A...
- 3.13 Technical data heating boiler ZBR28-3A...
- 3.14 Technical data heating boiler ZBR35-3A...
- 3.15 Technical data heating boiler ZBR42-3A...
- 3.16 Technical data combi boiler ZWB28-3A...
- 3.17 Technical data combi boiler ZWB35-3A...
- 3.18 Technical data combi boiler ZWB42-3A...
- 3.19 Condensate composition
- 4 Regulations
- 5 Common Applications of ZBR boilers
- 6 Installation
- 6.1 Notes on installation and operation
- 6.1.1 Notes on installation and operation
- Fill and make-up water for the heating system
- Recommended steps for commissioning a new or retrofit boiler installation
- Recirculation pump/DHW recirculation lines
- Open vented heating systems
- Gravity heating systems
- Galvanized radiators or pipes.
- Plastic pipework
- Use of a room temperature control
- Primary-secondary piping or a low loss header
- Water Chemistry Guidelines
- Corrosion inhibitors
- Boiler sealer
- LPG
- 6.1.2 Other important information
- 6.1.1 Notes on installation and operation
- 6.2 Comparing the size of the integrated expansion vessel
- 6.3 ZBR..-3A appliances (heating boilers): Selecting an expansion vessel
- 6.4 Selecting the installation location
- 6.5 Pre-installing pipes
- 6.6 Mounting the appliance
- 6.7 Installing a low water cut off (LWCO)
- 6.8 Connecting flue gas accessories
- 6.9 Testing gas and water connections for leaks
- 6.1 Notes on installation and operation
- 7 Making the electrical connections
- 7.1 General notes
- 7.2 Low voltage electrical connections in the Heatronic boiler control
- 7.3 Electrical connections in the junction box (120 VAC)
- 7.4 Connecting the LWCO device
- 8 Commissioning
- 8.1 Before operating the appliance
- 8.2 Switching the appliance ON/OFF
- 8.3 Setting up space heating
- 8.4 Programming the FW 200 heating control unit
- 8.5 FW 200 heating control quick start
- 8.6 After commissioning
- 8.7 ZBR..-3A appliances (heating boilers) with DHW tank: Setting the DHW temperature
- 8.8 ZWB..-3A appliances (combi boilers): Setting the DHW temperature
- 8.9 Setting manual summer mode
- 8.10 Setting frost protection
- 8.11 Activating the key pad lock
- 9 ZBR..-3A appliances (heating boiler) with DHW tank: Thermal disinfection
- 10 Boiler circulator
- 11 Heatronic boiler control settings
- 11.1 Guideline to service functions
- 11.2 Overview of the service functions
- 11.3 Description of the service functions
- 11.3.1 First service level
- Service function 1.A: Maximum space heating output
- Service function 1.b: Maximum DHW output
- Service function 1.E: Pump mode for space heating operation
- Service function 1. F: Pump mode (only heating boiler ZBR..-3A)
- Service function 2.A: Heating circuit pump lockout time (only heating boiler ZBR..-3A)
- Service function 2.b: Maximum supply temperature
- Service function 2.C: Purging function
- Service function 2.d: Thermal disinfection (legionella protection)
- Service function 2.F: Operating mode
- Service function 3.A: Automatic anti-cycle function
- Service function 3.b: Set anti-cycle time
- Service function 3.C: Switching differential
- Service function 3.d: Minimum output (heating and DHW)
- Service function 3.E: Cycle time, keeping DHW hot (only combi boiler ZWB..-3A)
- Service function 3.F: Constant DHW period (only combi boiler ZWB..-3A)
- Service function 4.b: Maximum heat exchanger temperature (only combi boiler ZWB..-3A)
- Service function 4.d: Audible fault warning tone
- Service function 4.E: Appliance type
- Service function 4.F: Condensate trap filling sequence
- Service function 5.A: Reset inspection interval
- Service function 5.b: Fan post purge time
- Service function 5.E: Functionality of black plug in boiler junction box
- Service function 5.F: Set inspection interval
- Service function 6.A: Display the latest fault code
- Service function 6.b: Room temperature control, current voltage, terminal 2
- Service function 6.C: Supply temperature required by outdoor reset control
- Service function 6.d: Current DHW turbine flow rate (only combi boiler ZWB..-3A)
- Service function 7.A: Indicator lamp for burner operation / faults
- Service function 7.b: 3-way valve in center position
- Service function 7.d: Connecting an external supply or low-loss header temperature sensor
- Service function 7.E: Building drying function
- Service function 0.A: Do not use this setting!
- Service function 0.d: Altitude adjustment
- Service function 0.E: Metric or US customary units
- 11.3.2 Second service level
- Service function 8.A: Software version
- Service function 8.b: Code plug number
- Service function 8.C: GFA Gas burner control unit status
- Service function 8.d: GFA Gas burner control unit fault
- Service function 8.E: Restore boiler to factory settings
- Service function 8.F: Permanent ignition
- Service function 9.A: Constant mode
- Service function 9.b: Current fan speed
- Service function 9.C: Current boiler output
- Service function 9.d: Set fan start speed
- Service function 9.E: Turbine signal delay (only combi boiler ZWB..-3A)
- Service function 9.F: Heating zone pump post purge
- Service function A.b: Display DHW temperature
- Service function A.C: Display DHW tank temperature
- Service function b.F: Solar DHW backup heating delay (only combi boiler ZWB..-3A)
- Service function C.d: Display current heat demand
- 11.3.1 First service level
- 12 Gas type conversion
- 13 Flue gas test
- 14 Environmental responsibility/disposal
- 15 Inspection and maintenance
- Heat exchanger
- Heatronic boiler control
- Notes on installation and operation
- After the inspection/maintenance
- 15.1 Description of various steps
- 15.1.1 Calling up the latest fault (service function 6.A)
- 15.1.2 Fresh water filter (only combi boiler ZWB..-3A)
- 15.1.3 Plate type heat exchanger (only combi boiler ZWB..-3A)
- 15.1.4 Checking the electrodes
- 15.1.5 Burner servicing
- 15.1.6 Heat exchanger block inspection and cleaning
- 15.1.7 Condensate trap cleaning
- 15.1.8 Checking the mixer diaphragm
- 15.1.9 Expansion vessel
- 15.1.10 Setting the boiler water pressure
- 15.1.11 Testing system water quality
- 15.1.12 Inspecting electrical wiring
- 15.2 Checklist for inspection and maintenance
- 16 Readings on the display
- 17 Faults
- 18 Commissioning log for the appliance
- 19 Spare parts
- Index
58 | Heatronic boiler control settings
Greenstar6 720 806 992 (2013/09)
11 Heatronic boiler control settings
11.1 Guideline to service functions
The Heatronic allows easy setting and testing of many appliance
functions.
For an overview of service functions, see Chapter 11.2 on page 58.
Fig. 73 Overview of the controls
[1] Emissions test button
[2] Service button
[3] Display
[4] ECO button, service functions “up”
[5] Key pad lock, service functions “down”
Selecting a service function
The service functions are subdivided into two levels: The 1st level
includes service functions up to 0.E, the 2nd level includes service
functions starting with 8.A.
▶ Press and hold the service button until it illuminates.
The display shows a code such as 1.A (first service level).
▶ Repeatedly press the key pad lock button or ECO button to scroll to
the desired service function.
▶ Press and release the emissions test button .
The emissions test button will light up and the display shows the
setting for the selected service function.
Adjust Value
▶ Repeatedly press the key pad lock button or ECO button to adjust the
value up or down.
▶ Record the value in the commissioning log ( page 81).
Saving the value
▶ Press and hold the emissions test button until the display shows
(value saved).
Exiting the service function without saving values
▶ Briefly press the emissions test button .
The light of the emissions test button will go out.
Restoring factory settings
In order to reset all values for the service levels 1 and 2 to the factory
setting:
▶ Press and hold the service button until it illuminates. The display
shows a code such as 1.A (first service level). Press the ECO button
and key pad lock button simultaneously until the code 8.A appears
(second service level).
▶ On the second service level, select the service function 8.E and value
00. The appliance restarts with the default settings.
11.2 Overview of the service functions
11.2.1 First service level (press and hold the service button
until it lights up)
The unit automatically exits the service level if no button
is pressed for 15 minutes.
max
1
2
3
4
e
6
max
1
2
3
4
5
6
1
2
3
4
5
6 720 641 933-52.1O
reset
eco
min
Service function
Display Page
1.A Maximum space heating output 59
1.b Maximum DHW output 59
1.E Pump mode for space heating operation 59
1.F Pump mode 59
2.A Heating circuit pump lockout time 60
2.b Maximum supply temperature 60
2.C Purging function 60
2.d Thermal disinfection 60
2.F Operating mode 60
3.A Automatic anti-cycle function 60
3.b Set anti-cycle time 61
3.C Switching differential (hysteresis) 61
3.d Minimum output (heating and DHW) 61
3.E Cycle time, keeping DHW hot 61
3.F Constant DHW period 61
4.b Maximum heat exchanger temperature 61
4.d Audible fault warning tone 61
4.E Appliance type 61
4.F Condensate trap filling sequence 62
5.A Reset inspection interval 62
5.b Fan post purge time 62
5.E Functionality of black plug in boiler
junction box
62
5.F Set inspection interval 62
6.A Display the latest fault code 62
6.b Room temperature control, current voltage,
terminal 2
62
6.C Supply temperature required by outdoor
reset control
62
6.d Current DHW turbine flow rate 62
7.A Indicator lamp for burner operation / faults 62
7.b 3-way valve in center position 63
7.d Connecting an external supply or low-loss
header temperature sensor
63
7.E Building drying function 63
0.A Do not use this setting! 63
0.d Altitude adjustment 63
0.E Metric or US customary units 63
Table 28 Service functions, 1st level










