Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth IndraControl VCP 20 Rexroth SYNAX 200 Version 12 Project Planning Manual R911307347 Edition 01
About this Documentation Title Rexroth SYNAX 200 Rexroth SYNAX 200 Version 12 Type of Documentation Document Typecode Internal File Reference Project Planning Manual DOK-SYNAX*-SY*-12VRS**-PR01-EN-P • Box 40-12V-EN • Sy112E_O.
Rexroth SYNAX 200 About this Documentation Summary of Documentation - Overview Functional Description; Interfaces: Help familiarize the user with SYNAX 200 and the functions of SYNAX 200 FK Order designation: DOK-SYNAX*-SY*-12V*1/2-FK01-EN-P DOK-SYNAX*-SY*-12V*2/2-FK01-EN-P Parameter Description: Description of the SYNAX 200 system parameters PA Order designation: DOK-SYNAX*-SY*-12VRS**-PA01-EN-P Trouble Shooting Guide: Explanation of the diagnostics states How to proceed when eliminating faults WA Orde
About this Documentation Rexroth SYNAX 200 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Rexroth SYNAX 200 Contents I Contents 1 System configurations 1-1 1.1 General information ...................................................................................................................... 1-1 1.2 System components ..................................................................................................................... 1-2 Motion control components (MotionControl and PLC) ............................................................ 1-2 I/O components .................
II Contents Rexroth SYNAX 200 Option Cards for the PLC ........................................................................................................ 4-8 4.5 Brief description RECO02: local I/O components ........................................................................ 4-9 4.6 Brief description Rexroth Inline: decentralized I/O components................................................. 4-10 4.7 Brief description Rexroth Fieldline: decentralized I/O components IP 65 ................
Rexroth SYNAX 200 Contents III Specifications of the PC box.................................................................................................. 4-37 Specifications of the power supply 115V / 230V ................................................................... 4-37 Specifications of the power supply 24V................................................................................. 4-38 Ambient conditions VSP 16, VSP 40.....................................................................
IV Contents Rexroth SYNAX 200 Connector pin assignments of the VCP 20 (Profibus DP interface)...................................... 4-66 Connector pin assignment VCP 20 (DeviceNet interface) .................................................... 4-67 4.29 Specification miniature control terminal VCP 25 ........................................................................ 4-68 General specification VCP 25................................................................................................
Rexroth SYNAX 200 5.7 Contents V Example ...................................................................................................................................... 5-64 Motion control configuration .................................................................................................. 5-64 Drive configuration................................................................................................................. 5-65 6 Order data/reference lists 6.
VI Contents Rexroth SYNAX 200 Visualization units Windows CE based ............................................................................... 6-108 Miniature control terminals VCP .......................................................................................... 6-109 7 Fibre-optics cable connections 7.1 7-1 Data Transmission with fibre-optics cable .................................................................................... 7-1 General safety guidelines ..........................
Rexroth SYNAX 200 Contents VII 9.3 Dimensional sheets Rexroth Inline ............................................................................................. 9-16 9.4 Dimensional sheets Rexroth Fieldline ........................................................................................ 9-18 Rexroth Fieldline modules RF-FLS PB M12 DI 8 M12, RF-FLS DN M12 DI 8 M12 ............. 9-18 Rexroth Fieldline modules RF-FLS PB M12 DO 8 M12-2A, RF-FLS DN M12 DO 8 M12-2A .................................
VIII Contents Rexroth SYNAX 200 10 Index 10-1 11 Service & Support 11-1 11.1 Helpdesk ..................................................................................................................................... 11-1 11.2 Service-Hotline ........................................................................................................................... 11-1 11.3 Internet......................................................................................................................
System configurations 1-1 Rexroth SYNAX 200 1 System configurations 1.
1-2 System configurations 1.2 Rexroth SYNAX 200 System components Motion control components (MotionControl and PLC) The system components of the motion control contain: • PPC-R bzw. PPC-P as MotionControl system or with integrated PLC as MotionLogic system, • option cards for MotionControl or PLC. The MotionControl and the PLC can be adapted to meet numerous application requirements by using various option modules. Basic device A PPC not fitted with option modules is a basic device.
System configurations 1-3 Rexroth SYNAX 200 MotionControl PPC-P YG000003V01_NN.bmp Fig. 1-3: MotionControl PPC-P Option modules for MotionControl PPC The following option modules are available: • ARCNET-/PPC link assembly, • fieldbus assembly (fieldbus slave interface), • master encoder interface • Ethernet assembly (at PPC-R2x on-board).
1-4 System configurations Rexroth SYNAX 200 I/O components The following I/O components are applicable: • (Onboard) I/Os directly connected to the motion control • (Local) I/Os of type series RECO02 directly connected to the motion control and • I/Os of type series Rexroth Inline or Rexroth Fieldline connected via fieldbus. Local I/Os (RECO02) RECO02 Rexroth H1 PPC-R22.1 X 8888 X X X 2 2 Q*.1.0 1 8 I*.1.0 I*.1.1 I*.1.2 I*.1.3 I*.1.4 I*.1.5 I*.1.6 I*.1.7 9 0V 2 3 4 5 6 7 1 S1 0V 4 Q*.
System configurations 1-5 Rexroth SYNAX 200 Decentralized I/Os (Rexroth Inline, Rexroth Fieldline) YG000006V02_NN.bmp Fig. 1-5: Rexroth Inline YG000007V01_NN.bmp Fig.
1-6 System configurations Rexroth SYNAX 200 HMI components These are the HMI components of the IndraControl V devices: • PC based operator input terminals BTV, VSP, VSB/VDP, IPC/VDP, VPP, • Windows CE based operator input terminals VEP or • miniature control terminals (embedded units) VCP. PC based operator input terminals YG000008V02_NN.bmp Fig.
System configurations 1-7 Rexroth SYNAX 200 Windows CE based operator input terminals YG000067V01_NN.bmp Fig. 1-8: Windows CE based operator input terminals VEP Miniature control terminals YG000046V02_NN.bmp Fig.
1-8 System configurations Rexroth SYNAX 200 Drives, motors YG000010V01_NN.bmp Fig.
System configurations 1-9 Rexroth SYNAX 200 YG000011V02_NN.bmp Fig. 1-11: Rotary motors YG000012V02_NN.bmp Fig.
1-10 System configurations 1.3 Rexroth SYNAX 200 System structures This section shows examples for system configurations. Example 1: PPC-R as a MotionControl subsystem YF000140V02_EN.bmp Fig. 1-13: PPC-R as a MotionControl subsystem Example 2: PPC-R with PLC as an automation system YF000141V02_EN.bmp Fig.
System configurations 1-11 Rexroth SYNAX 200 Example 3: PPC-R in the PPC link YF000142V01_EN.bmp Fig. 1-15: PPC-R in the PPC link Example 4: PPC-P in the BTV with HMI YF000143V01_EN.bmp Fig.
1-12 System configurations Rexroth SYNAX 200 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Important directions for use 2-1 Rexroth SYNAX 200 2 Important directions for use 2.1 Appropriate use Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel.
2-2 Important directions for use Rexroth SYNAX 200 Areas of use and application SYNAX 200 made by Bosch Rexroth is designed for the synchronization of machine axes (shaftless machines). Control and monitoring of the drive system may require additional sensors and actors. Note: The components may only be used with the accessories and parts specified in this document. If a component has not been specifically named, then it may not be either mounted or connected. The same applies to cables and lines.
Safety Instructions for Electric Drives and Controls 3-1 Rexroth SYNAX 200 3 Safety Instructions for Electric Drives and Controls 3.1 Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times. Do not attempt to install or start up this equipment without first reading all documentation provided with the product.
3-2 Safety Instructions for Electric Drives and Controls 3.
Safety Instructions for Electric Drives and Controls 3-3 Rexroth SYNAX 200 3.4 General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify.
3-4 Safety Instructions for Electric Drives and Controls Rexroth SYNAX 200 • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems". The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations.
Safety Instructions for Electric Drives and Controls 3-5 Rexroth SYNAX 200 3.5 Protection Against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock. In order to operate electrical equipment, certain parts must unavoidably have dangerous voltages applied to them.
3-6 Safety Instructions for Electric Drives and Controls Rexroth SYNAX 200 To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! DANGER 3.6 ⇒ Connect the electrical equipment, the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on. Look at the connection diagram. This is even necessary for brief tests.
Rexroth SYNAX 200 3.7 Safety Instructions for Electric Drives and Controls 3-7 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors.
3-8 Safety Instructions for Electric Drives and Controls Rexroth SYNAX 200 Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! DANGER ⇒ Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated. ⇒ Pay attention to unintended machine motion or other malfunction in any mode of operation.
Safety Instructions for Electric Drives and Controls 3-9 Rexroth SYNAX 200 ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒ Prevent the operation of high-frequency, remote control and radio equipment near electronics circuits and supply leads.
3-10 Safety Instructions for Electric Drives and Controls 3.9 Rexroth SYNAX 200 Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! CAUTION ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! ⇒ After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it. ⇒ Do not touch hot parts of the equipment, such as housings with integrated heat sinks and resistors.
Safety Instructions for Electric Drives and Controls 3-11 Rexroth SYNAX 200 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! CAUTION Note: ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization). ⇒ Never charge non-chargeable batteries (danger of leakage and explosion). ⇒ Never throw batteries into a fire.
3-12 Safety Instructions for Electric Drives and Controls Rexroth SYNAX 200 Notes DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Motion control configuration 4-1 Rexroth SYNAX 200 4 Motion control configuration 4.1 Procedure The motion control configuration choices (motion control, PLC, I/O, visualization units) conform to the functional requirements on the system. In particular the use of the PLC is a decisively criterion. In the appendix there's a list with supplementary documentation.
4-2 Motion control configuration Rexroth SYNAX 200 Selecting the motion control configuration with PLC To determine the motion control configuration with PLC we recommend the following procedure: 1. determine the MotionControl option cards, 2. determine the PLC option cards, 3. determine the centralized I/O modules (RECO02), 4. determine the required module carrier (RMB02), 5. determine the decentralized I/O modules (Rexroth Inline, Rexroth Fieldline), 6.
Motion control configuration 4-3 Rexroth SYNAX 200 Selecting the firmware The PPC control can be fitted with different SYNAX firmware options: Option Firmware designation MotionControl option FWA-PPCPR*-SY*-... MotionLogic option FWA-PPCPR*-SL*-... MotionLogic option "economic" FWA-PPCPR*-SLE-... Fig.
4-4 Motion control configuration MotionControl PPC-R 14 Rexroth 1 H1 8 S1 2 1 PPC-R22.
Motion control configuration 4-5 Rexroth SYNAX 200 The PPC-R21.1 unit occupies one slot in the module carrier; the PPCR22.1 occupies two units. In this carrier system, the PPC-R unit can handle up to 15 further I/O modules (RME02.2..., RMA02.2... or RMC02.2...). The firmware or parameters of the motion control are stored on the programming module PFM01.1. The programming module PSM has PC card format, the programming module PFM has compact flash format.
4-6 Motion control configuration 4.4 Rexroth SYNAX 200 Brief description option cards There are different option cards for the PPC-R and PPC-P. These options cards are allocated either to the MotionControl or to the PLC. The following table shows the combination possibilities between option cards and the type of motion control.
Motion control configuration 4-7 Rexroth SYNAX 200 Ethernet/IP slave or Ethernet (option T2, option card ETH01) ETH01 only with PPC-P11 The option card EHT01 offers a Ethernet/IP slave or a Ethernet interface. It can only be used with PPC-P11, with PPC-R21 and PPC-R22 the functionality is on-board. A transmission rate of 10 MBit/s is supported.
4-8 Motion control configuration Rexroth SYNAX 200 PPC link (option Q2, option card DAQ04) Several PPC motion controls can be combined to create one PPC link. The PPC link makes it possible to assign following axes to different master axis. Up to 64 PPC motion controls can be combined to one PPC link. The combination of PPC motion controls is accomplished with the help of the plug-in card DAQ. All DAQ assemblies are connected with a fibreoptics cable ring thereby creating the PPC link.
Motion control configuration 4-9 Rexroth SYNAX 200 4.5 Brief description RECO02: local I/O components YG000047V01_NN.bmp Fig. 4-8: Overview RECO02 The I/O components RECO02 serve for the connection of inputs/output on control side. Digital and analog input and output modules with different input and output voltage ranges are available . The inputs or outputs are managed and addressed by the MotionControl or the PLC. The following digital input modules are available: Module Description RME02.
4-10 Motion control configuration 4.6 Rexroth SYNAX 200 Brief description Rexroth Inline: decentralized I/O components YG000006V01_NN.bmp Fig. 4-12: Rexroth Inline The I/O components Rexroth Inline serve for the connection via the fieldbusses Profibus and DeviceNet. The following modules are available: • Profibus and DeviceNet fieldbus coupling modules, • digital and analog input/output modules with different input/output voltage ranges, • counting modules and • block I/O modules.
Motion control configuration 4-11 Rexroth SYNAX 200 The following digital output modules are available: Module Description R-IB IL 24 DO 2-2A 2 outputs, 24 VDC, 2,0 A R-IB IL 24 DO 4 4 outputs, 24 VDC, 0,5 A R-IB IL 24 DO 8 8 outputs, 24 VDC, 0,5 A R-IB IL 24 DO 8-2A 8 outputs, 24 VDC, 2,0 A R-IB IL 24 DO 16 16 outputs, 24 VDC, 0,5 A R-IB IL 24 DO 32/HD 32 outputs, 24 VDC, 0,5 A R-IB IL 24/230 DOR1/W 1 relay changeover contact 5-253 VAC, 3,0 A R-IB IL 24/230 DOR4/W 4 relay changeover cont
4-12 Motion control configuration 4.7 Rexroth SYNAX 200 Brief description Rexroth Fieldline: decentralized I/O components IP 65 YG000007V01_NN.bmp Fig. 4-19: Rexroth Fieldline The I/O components Rexroth Fieldline serve for the connection of inputs/outputs via the fieldbusses Profibus and DeviceNet. Digital and analog input/output modules with different input and output voltage ranges are available. The inputs or outputs are addressed by the PLC.
Motion control configuration 4-13 Rexroth SYNAX 200 4.8 Brief description PC based visualization units General information The PC based visualization units provide a graphical user interface and serve for handling/visualization. They communicate with the PPC or the PLC via serial interface, via Ethernet or via PCI interface. The visualization units have the following properties: • touch screen, • 12" or 15" TFT screen, • 3, 4 or 6 slots for motion control and option cards (PPC-P11.
4-14 Motion control configuration Rexroth SYNAX 200 VDP 16/40, IPC 40 YG000070V01_NN.bmp Fig. 4-24: PC based visualization units VSB and IPC with VDP 40 or VDP 16 The IPC 40.2 is an industrial PC that serves as PC based operator input terminal in connection with a display VDP 16.1, VDP 40.1 or VDP 60.1. It can also serve for control functionality depending on the application or configuration. VPP 21 YG000071V01_NN.bmp Fig.
Motion control configuration 4-15 Rexroth SYNAX 200 4.9 Brief description Windows CE based visualization units VEP YG000067V01_NN.bmp Fig. 4-26: Windows CE based visualization units VEP 50, VEP 40 or VEP 30 The Windows CE based visualization units provide a graphical user interface and serve for handling/visualization. They communicate with the PPC or PLC via serial interface or via Ethernet.
4-16 Motion control configuration Rexroth SYNAX 200 4.10 Brief description miniature control terminal VCP YG000046V02_NN.bmp Fig. 4-27: Miniature control terminals VCP Miniature control terminals VCP provide a graphical user interface and serve for handling/visualization. They can be connected • to the serial interface of the PPC motion control, • to a fieldbus master interface of the PC motion control (with PLC).
Motion control configuration 4-17 Rexroth SYNAX 200 4.11 Installation instructions RECO control The module carriers must first be installed before the PPC-R units can be installed. These module carriers are equipped with the PPC-R unit and, according to the requirements, with the related I/O modules (RECO02 modules). Installing the module carriers To install the module carrier RMB02.2-04, you must latch it onto a DIN rail TS 35x27x15 and secure it with a retaining screw.
4-18 Motion control configuration Rexroth SYNAX 200 For the accommodation of a double-width PPC-R22 or two single-width PPC-R21 without I/O modules the module carrier RMB02.2-02 is available. RMB02.2-02 for accommodating the PPC-R YG000045V01_EN.FH7 Fig. 4-29: Module carrier RMB02.2-02 Installing the modules Starting with a PPC-R in slot 0 (left-hand side), the modules are plugged into the RMB02.2-04 module carrier. Each module is secured with two fixing screws. The I/O modules (RECO02.
Motion control configuration 4-19 Rexroth SYNAX 200 Grounding Grounding the controller and screening the electronic components requires a grounding cable of at least 6mm² to be laid between the grounding stud of the controller to the central grounding point of the machine. The other devices of the machine must be grounded in a starshaped configuration (see Fig. 4-30). The power supply must be grounded in the same way. Visualization Machine op.
4-20 Motion control configuration Rexroth SYNAX 200 4.12 Slot addressing of the module carriers A maximum of 4 module carriers RMB02.2-04 can be installed side by side. To be able to address the module carriers, there is a DIP switch on the bus board of the module carriers. Depending on the module carrier, the switch must be set to the corresponding module carrier number (module carrier address 00-03, see diagram below). Each module carrier number may only be set once.
Motion control configuration 4-21 Rexroth SYNAX 200 4.13 Combination options module carrier - PPC - I/O modules Motion control configuration Structure PPC I/O one module carrier RMB02.2-02 1 x PPC-R21.1 without I/O 1 x PPC-R22.1 without I/O 2 x PPC-R21.1 without I/O 1 x PPC-R21.1 with I/O 1 x PPC-R22.1 with I/O 1 x PPC-R21.1 with I/O 1 x PPC-R22.1 with I/O several PPC-R without I/O several PPC-R with I/O PPC-R21.1 Rexroth 8888 H1 Rexroth PPC-R22.
4-22 Motion control configuration Rexroth SYNAX 200 4.14 Installation instructions PPC-P control The PC board of the PPC-P is mounted on the right of the front faceplate, when viewed from inside the PC (standard PCI mounting). Optional interface cards (e.g., fieldbus cards) have a small board mounted to the left of the front faceplate. Optional Interface board (ISA mounting) PPC-P PC board (PCI mounting) PP C- P Vie ins w fr ide om PC YF000163V01_EN.FH7 Fig.
Motion control configuration 4-23 Rexroth SYNAX 200 4.15 Combination possibilities visualization units BTV - PPC-P The BTVs can be delivered with different plug-in card configurations. The base is the PCI plug-in card PPC-P11.1, the plug-in card configurations distinguish in the option cards of the PPC-P. Each PPC option card needs a PC slot (PC slot plate). If more than 2 option cards are used the units with 6 slots must be used. HT100007V01_NN.bmp Fig.
4-24 Motion control configuration Rexroth SYNAX 200 4.16 Specifications PPC-R2x General specifications PPC-R2x Attachment in the control cabinet Module carrier RMB02.2-02/RMB02.2-04 Housing dimensions (B x H x D): PPC-R21.1 = 41,5 x 192 x 150 mm PPC-R22.1 = 83,7 x 192 x 150 mm Weight: PPC-R21.1 = 1,1 kg PPC-R22.1 = 1,3 kg Protection category: IP20, EN60529 Ambient temperature: 0...+45 °C (operation) -25...+70 °C (transport, storage) Relative humidity: 10...95 %, no condensation (operation) 5...
Motion control configuration 4-25 Rexroth SYNAX 200 Digital inputs and outputs of the PPC-R2x 3 digital inputs (potential-free) "0" signal: "1" signal: input voltage input current input voltage input current –3V.. 5V; ≤2,5mA 11V..30V; 2,8mA ≤I ≤6mA delay: typ. 100µs 2 digital outputs (potential-free) output voltage 24V; output current 0,5A (nominal value), short-circuit-proof "1" signal: 2mA ...
4-26 Motion control configuration Rexroth SYNAX 200 Connecting the power supply of the PPC-R2x Note: Connector and modules may only be inserted or removed when the power is switched off! X1 PPC-R 1 2 3 4 5 6 7 Power Supply Unit 2x0,75 mm2 Dig. input 1 Dig. input 2 Dig. input 3 24V external 0V external Bb 9 Bb 11 0V Dig. output 2 8 10 +24VDC Dig. output 1 Earthing bolt +24VDC +/-20% 0V YF000165V01_EN.FH7 PPC-R_AnX1.FH7 Fig.
Motion control configuration 4-27 Rexroth SYNAX 200 PROG-, COM interface (X10, X16) of the PPC-R2x Serial interface as per Rexroth standard (SIS - 15-way DSUB female connectors). The COM interfaces (X16) has full modem capability. The PROG interface (X10) is isolated and should preferably be used for permanent interfaces (e.g., 3964R, SynTop via RS485) or long cables (e.g., SynTop with long serial cable).
4-28 Motion control configuration Rexroth SYNAX 200 4.17 Specifications PPC-P11 General specifications PPC-P Attachment in the PC: standard PCI bus Dimensions of the PC board "short card" as per PCI spec. 2.2 Ambient temperature: 0...+45 °C (operation) -20...+70 °C (transport, storage) Relative humidity: 5...75 %, no condensation (operation) 5...95 %, no condensation (transport, storage) Air pressure: 86...106 kPa Fig. 4-47: General specifications PPC-P Power supply PPC-P Voltage as per PCI 2.
Motion control configuration 4-29 Rexroth SYNAX 200 Connector pin assignment of the PPC-P Serial interface (X10) of the PPC-P Serial interface as per Rexroth standard (SIS - 15-way DSUB female connectors). The interfaces has full modem capability. The PROG interface (X10) is isolated.
4-30 Motion control configuration Rexroth SYNAX 200 4.18 Procedure at HMI components General information The following HMI device families are available at the HMI components: • PC based devices (BTV, VSB, IPC, VDP, VPP) • Windows CE based devices (VEP) • compact device (VCP) Different project planning software is available for the programming of the devices.
Motion control configuration 4-31 Rexroth SYNAX 200 Software for Windows CE based devices and PC based devices Project planning: WinStudio The project planning software WinStudio is necessary for the devices. This software is available in different scaling steps analog to the runtime (see below). The scaling steps are: Step Variable Array size Class members 64K 64 000 1024 64 4K 4000 512 32 1K5 1500 256 32 Fig.
4-32 Motion control configuration Rexroth SYNAX 200 4.19 Specifications BTV 16, BTV 40 The following devices are supported: • BTV16.2BB and • BTV40.2BE. Specifications of the front BTV 16.2BB Display 12" TFT 800 x 600 pixels 256.000 colors Handling touch handling Surface −front panel color RAL 7035 light grey Protection rating front panel IP 65 DIN 40 050, IEC 529 Interface USB connection, cover protection rating IP 65 Fig. 4-55: Front specifications BTV 16.1 BTV 40.
Motion control configuration 4-33 Rexroth SYNAX 200 Specifications of the PC box PC box Type A Type C pentium-III with a min. of 933 MHz and integrated graphic controller with a max. of 8 MB screen memory Processor 512 MB Working memory Min.
4-34 Motion control configuration Rexroth SYNAX 200 Specifications of the power supply 115V / 230V Nominal input voltage: 115 VAC / 230 VAC Input voltage range: 85 ...264 VAC Input current: 1,0 A at nominal voltage 230 VAC 2,0 A at nominal voltage 115 VAC Max. switch-on current (cold start 25 ° C) 40 A at nominal voltage 230 VAC 20 A at nominal voltage 115 VAC Output voltage: current (max.)* tolerance (incl. rest ripple) +5 V +12 V -12 V +20 V ISO 6V 20 A 3A 500 mA 2A 200 mA Max.
Motion control configuration 4-35 Rexroth SYNAX 200 Ambient conditions BTV 16, BTV 40 During operation During storage/transport Max. ambient temperature + 5 ... + 45°C -20°C to +60°C Max.
4-36 Motion control configuration Rexroth SYNAX 200 4.20 Specifications VSP 16, VSP 40 The following devices are supported: • VSP16.1DBE-512NN-C1 and • VSP40.1DEE-512NN-C1. Specifications of the front VSP16.1DB Display 12"-TFT 800 x 600 pixels 256.000 colors Handling touch handling Surface −front panel color RAL 7035 light grey Protection rating front panel IP 65 DIN 40 050, IEC 529 Interface USB connection, cover protection rating IP 65 Fig. 4-63: Front specifications VSP16.1 VSP 40.
Motion control configuration 4-37 Rexroth SYNAX 200 Specifications of the PC box PC-Box Type E Celeron with a min. of 2 GHz and integrated graphic controller with a max. of 8 MB screen memory Processor 512 MB Working memory Min.
4-38 Motion control configuration Rexroth SYNAX 200 Specifications of the power supply 24V Nominal input voltage: 24 VDC Input voltage range: 19 ... 32 VDC Input current: 20 A at 19 VDC Switch-on current: 5A Output voltage: current min. max. + 3,3 V +5 V +12 V -12 V –5V + 5 V SB 0A 2A 0,1 A 0A 0A 0A 15 A 30 A 15 A 2,0 A 2,0 A 1,2 A Max. output power: 300 W* Efficiency (at full load): > 0,65 tolerance + 2,93 V ... + 3,40 V + 4,80 V ... + 5,20 V + 11,4 V ... + 12,6 V – 11,4 V ...
Motion control configuration 4-39 Rexroth SYNAX 200 Wear parts VSP 16, VSP 40 Wear parts that are without guarantee • The service life of the backlight is limited to a certain number of operating hours. After this time the backlight will produce only 50 % of its original brightness. This time differs for the used displays: • 12": > 50.000 hours • 15": > 30.000 hours • CMOS battery: 5 to 7 years • The hard disk is an electromechanic wear part that has to be changed during the operating time.
4-40 Motion control configuration Rexroth SYNAX 200 4.21 Specifications IPC/VSB with VDP 16, VDP 40 The following devices are supported: • IPC40.2G4, • VSB40.1G4E-512NN-C1, • VDP16.2DBN-G4-NN-NN and • VDP40.2DEN-G4-NN-NN. Specifications of the front VDP16.2DB Display 12"-TFT 800 x 600 pixels 256.000 colors Handling touch handling Surface −front panel color RAL 7035 light grey Protection rating front panel IP 65 DIN 40 050, IEC 529 Interface USB connection, cover protection rating IP 65 Fig.
Motion control configuration 4-41 Rexroth SYNAX 200 Specifications of the PC box PC-Box Type A Type C Pentium-III with a min. of 933 MHz and integrated graphic controller with a max. of 8 MB screen memory Processor 512 MB Working memory Min.
4-42 Motion control configuration Rexroth SYNAX 200 Specifications of the power supply 115V / 230V The VDP is supplied by the IPC via the GIGASTAR interface with a voltage of 24 VDC. The maximum input current is 2 A. Only with the use of a Y repeaters the VDP must be separately supplied with 24 VDC. Nominal input voltage: 115 VAC / 230 VAC Input voltage range: 85 ...264 VAC Input current: 1,0 A at nominal voltage 230 VAC 2,0 A at nominal voltage 115 VAC Max.
Motion control configuration 4-43 Rexroth SYNAX 200 Ambient conditions VDP 16, VDP 40, IPC 40/VSB40 During operation During storage/transport Max. ambient temperature +5 °C... +45 °C -20 °C to +60 °C Max.
4-44 Motion control configuration Rexroth SYNAX 200 • Hard disk: The hard disk is an electromechanic wear part that has to be changed during the operating time. According to the manufacturer’s specifications the hard disk has been developed for a service life of 60 months in consideration of the following conditions: Operating hours / month Max. 333 Input/output cycles / month Min. 10 and max. 150 Operating conditions Storage conditions Temperature 40 ° C Rel.
Motion control configuration 4-45 Rexroth SYNAX 200 4.22 Specifications VPP21 The following device is supported: • VPP21.1BPD-512D-P7D-NNNN. Specifications of the front VPP21.1BP 14"-TFT 1024 x 768 pixels Display 256.000 colors Handling touch handling Surface −front panel Bosch Rexroth design Protection rating front panel IP 64 DIN 40 050, IEC 529 Fig. 4-80: Front specifications VPP21.
4-46 Motion control configuration Rexroth SYNAX 200 Specification of the PC Pentium-III with a min. of 700 MHz and integrated graphic controller with a max.
Motion control configuration 4-47 Rexroth SYNAX 200 Wear parts VPP 21 Wear parts that are without guarantee • The service life of the backlight in the LDC display is limited to a certain number of operating hours. After this time the backlight will produce only 50 % of its original brightness. The service life at the used displays is about 10.000 hours. The backlight can not be changed separately. To change the display please contact the Bosch Rexroth customer service.
4-48 Motion control configuration Rexroth SYNAX 200 4.23 Specifications VEP 30, VEP 40, VEP 50 The following devices are supported: • VEP30.1CC, • VEP40.1CE and • VEP50.1CH.
Motion control configuration 4-49 Rexroth SYNAX 200 Specifications of the power supply 24V Nominal input voltage 24 V DC (+19 V DC .. +30 V DC) Noise and surge immunity Umax = 35 V (for t < 100 ms) Max. input current 1.1 A at nominal voltage 24 V Max. switch-on current 3 A at nominal voltage 24 V Internal output voltages +5V + 12 V current (max.) tolerance (incl. rest ripple) +/- 3 % 5A +/- 4 % 1,8 A Max. output power 47 W Efficiency 0.8 Fig.
4-50 Motion control configuration Rexroth SYNAX 200 4.24 Specification miniature control terminal VCP 01 General specification VCP 01 VCP 01 basic device Supply voltage 24 V (20...30 V) DC Current consumption max. 180 mA (typ.
Motion control configuration 4-51 Rexroth SYNAX 200 Connector pin assignments of the VCP 01 (serial interface) Serial coupling: VCP01.1BWA-TS-NN-PW Connector Plug-in connector X1 9-way SUB-D female connector X6 4-way plug-in connector Phoenix COMBICON Fig. 4-92: Overview plug-in connector VCP01.1BWA-TS-NN-PW Power supply of the VCP 01 X6 power supply Signal name Pin 1 24 V DC Pin 2 24 V DC Pin 3 0V Pin 4 0V Fig. 4-93: Pin assignment X1 VCP01.
4-52 Motion control configuration Rexroth SYNAX 200 4.25 Specification miniature control terminal VCP 02 General specifications VCP 02 VCP 02 basic device Supply voltage 24 V (20...
Motion control configuration 4-53 Rexroth SYNAX 200 Serial interface X2 The interface X2 contains the interfaces SER1 (communication with PLC) and SER2 (up-/download). SER1 RS232 Signal name Pin 6 TxD Pin 18 RxD Pin 17 RTS Pin 15 CTS Pin 25 signal ground Fig. 4-98: Pin assignment SER1 (X2) VCP02.1BRN-RS-NN-PW SER1 RS422 Signal name Pin 8 TxD+ Pin 9 TxD- Pin 22 RxD+ Pin 23 RxD- Pin 11 signal ground Fig. 4-99: Pin assignment SER1 (X2) VCP02.
4-54 Motion control configuration Rexroth SYNAX 200 Connector pin assignment VCP 02 (Profibus DP interface) Profibus DP coupling: VCP02.1BRN-PB-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2 9-way SUB-D female connector X3 25-way SUB-D female connector Fig. 4-101: Overview plug-in connector VCP02.1BRN-PB-NN-PW Power supply of VCP 02 X1 power supply Signal name Pin 1 protected ground Pin 2 0V Pin 3 24 V DC Fig. 4-102: Pin assignment X1 VCP02.
Motion control configuration 4-55 Rexroth SYNAX 200 4.26 Specification miniature control terminal VCP 05 General specification VCP 05 VCP 05 basic device Supply voltage 24 V (20...
4-56 Motion control configuration Rexroth SYNAX 200 Serial interface X3 The interface X3 contains the interfaces SER1 (communication with PLC) and SER2 (upload/download). SER1 RS232 Signal name Pin 6 TxD Pin 18 RxD Pin 17 RTS Pin 15 CTS Pin 25 signal ground Fig. 4-108: Pin assignment SER1 (X3) VCP05.1BSN-RS-NN-PW SER1 RS422 Signal name Pin 8 TxD+ Pin 9 TxD- Pin 22 RxD+ Pin 23 RxD- Pin 11 signal ground Fig. 4-109: Pin assignment SER1 (X3) VCP05.
Motion control configuration 4-57 Rexroth SYNAX 200 Connector pin assignments of the VCP 05 (Profibus DP interface) Profibus DP coupling: VCP05.1BSN-PB-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2 9-way SUB-D female connector X3 25-way SUB-D female connector Fig. 4-111: Overview plug-in connector VCP05.1BSN-PB-NN-PW Power supply of the VCP 05 X1 power supply Signal name Pin 1 protected ground Pin 2 0V Pin 3 24 V DC Fig. 4-112: Pin assignment X1 VCP05.
4-58 Motion control configuration Rexroth SYNAX 200 Profibus DP interface X2 X2 RS485 Signal name Pin 1 n.c. Pin 2 n.c. Pin 3 RxD+/TxD+ Pin 4 CNTR-P (repeater plus) Pin 5 signal ground Pin 6 +5V (scheduling) Pin 7 n.c. Pin 8 RxD-/TxD- Pin 9 CNTR-N (repeater minus) Fig. 4-113: Pin assignment Profibus DP (X2) VCP05.1BSN-PB-NN-PW Serial interface X3 SER2 RS232 Signal name Pin 1 protected ground Pin 2 TxD Pin 3 RxD Pin 4 RTS Pin 5 CTS Pin 7 signal ground Pin 20 DTR Fig.
Motion control configuration 4-59 Rexroth SYNAX 200 Power supply of the VCP 05 X1 power supply Signal name Pin 1 protected ground Pin 2 0V Pin 3 24 V DC Fig. 4-116: Pin assignment X1 VCP05.1BSN-DN-NN-PW DeviceNet interface X2.1 and X2.2 All signal lines are bridged from X2.1 to X2.2. X2 RS485 Signal name Pin 1 n.c. Pin 2 CAN_L (CAN_L bus line, dominant LOW) Pin 3 CAN_GND (CAN ground) Pin 4 n.c. Pin 5 n.c.
4-60 Motion control configuration Rexroth SYNAX 200 4.27 Specification miniature control terminal VCP 08 General specification VCP 08 VCP 08 basic device Supply voltage 24 V (20...30 V) DC Current consumption max. 500 mA (typ.
Motion control configuration 4-61 Rexroth SYNAX 200 Serial interface X3 The interface X3 contains the interfaces SER1 (communication with PLC) and SER2 (upload/download). SER1 RS232 Signal name Pin 6 TxD Pin 18 RxD Pin 17 RTS Pin 15 CTS Pin 25 signal ground Fig. 4-122: Pin assignment SER1 (X3) VCP08.1BTN-RS-NN-PW SER1 RS422 Signal name Pin 8 TxD+ Pin 9 TxD- Pin 22 RxD+ Pin 23 RxD- Pin 11 signal ground Fig. 4-123: Pin assignment SER1 (X3) VCP08.
4-62 Motion control configuration Rexroth SYNAX 200 Connector pin assignments of the VCP 08 (Profibus DP interface) Profibus DP coupling: VCP08.1BTN-PB-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2 9-way SUB-D female connector X3 25-way SUB-D female connector Fig. 4-125: Overview plug-in connector VCP08.1BTN-PB-NN-PW Power supply of the VCP 08 X1 power supply Signal name Pin 1 protected ground Pin 2 0V Pin 3 24 V DC Fig. 4-126: Pin assignment X1 VCP08.
Motion control configuration 4-63 Rexroth SYNAX 200 Connector pin assignment VCP 08 (DeviceNet interface) DeviceNet coupling: VCP08.1BTN-DN-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2.1 9-way Sub-D connector (strip) X2.2 9-way Sub-D female connector (socket board) X3 25-way SUB-D female connector Fig. 4-129: Overview plug-in connector VCP08.
4-64 Motion control configuration Rexroth SYNAX 200 4.28 Specification miniature control terminal VCP 20 General specification VCP 20 VCP 20 basic device Supply voltage 24 V (20...30 V) DC Current consumption max. 3 A (typ.
Motion control configuration 4-65 Rexroth SYNAX 200 Serial interface X3 The interface X3 contains the interfaces SER1 (communication with PLC) and SER2 (upload/download). SER1 RS232 Signal name Pin 6 TxD Pin 18 RxD Pin 17 RTS Pin 15 CTS Pin 25 signal ground Fig. 4-136: Pin assignment SER1 (X3) VCP20.1BUN-768RS-NN-PW SER1 RS422 Signal name Pin 8 TxD+ Pin 9 TxD- Pin 22 RxD+ Pin 23 RxD- Pin 11 signal ground Fig. 4-137: Pin assignment SER1 (X3) VCP20.
4-66 Motion control configuration Rexroth SYNAX 200 Connector pin assignments of the VCP 20 (Profibus DP interface) Profibus DP coupling: VCP20.1BUN-768PB-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2 9-way SUB-D female connector X3 25-way SUB-D female connector Fig. 4-139: Overview plug-in connector VCP20.1BUN-768PB-NN-PW Power supply of the VCP 20 X1 power supply Signal name Pin 1 protected ground Pin 2 0V Pin 3 24 V DC Fig.
Motion control configuration 4-67 Rexroth SYNAX 200 Connector pin assignment VCP 20 (DeviceNet interface) DeviceNet coupling: VCP20.1BUN-768DN-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2.1 9-way Sub-D connector (strip) X2.2 9-way Sub-D female connector (socket board) X3 25-way SUB-D female connector Fig. 4-143: Overview plug-in connector VCP20.
4-68 Motion control configuration Rexroth SYNAX 200 4.29 Specification miniature control terminal VCP 25 General specification VCP 25 VCP 25 basic device Supply voltage 24 V (20...30 V) DC Current consumption 400 mA Display STN color display, Touch (analog/resistive), 320 x 240 pixel, 20x40 characters, 256 colors, visible range 120 x 90 mm Application memory 3 MB Enclosure material aluminum/steel plate Protection rating IP 65 front panel IP 20 backside Temperature range 0...
Motion control configuration 4-69 Rexroth SYNAX 200 Serial interface X3 The interface X3 contains the interfaces SER1 (communication with PLC) and SER2 (upload/download). SER1 RS232 Signal name Pin 6 TxD Pin 18 RxD Pin 17 RTS Pin 15 CTS Pin 25 signal ground Fig. 4-150: Pin assignment SER1 (X3) VCP25.1BVN-003RS-NN-PW SER1 RS422 Signal name Pin 8 TxD+ Pin 9 TxD- Pin 22 RxD+ Pin 23 RxD- Pin 11 signal ground Fig. 4-151: Pin assignment SER1 (X3) VCP25.
4-70 Motion control configuration Rexroth SYNAX 200 Connector pin assignments of the VCP 25 (Profibus DP interface) Profibus DP coupling: VCP25.1BVN-003PB-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2 9-way SUB-D female connector X3 25-way SUB-D female connector Fig. 4-153: Overview plug-in connector VCP25.1BVN-003PB-NN-PW Power supply of the VCP 25 X1 power supply Signal name Pin 1 protected ground Pin 2 0V Pin 3 24 V DC Fig.
Motion control configuration 4-71 Rexroth SYNAX 200 Connector pin assignment VCP 25 (DeviceNet interface) DeviceNet coupling: VCP25.1BVN-003DN-NN-PW Connector Plug-in connector X1 3-way plug-in connector Phoenix COMBICON X2.1 9-way Sub-D connector (strip) X2.2 9-way Sub-D female connector (socket board) X3 25-way SUB-D female connector Fig. 4-157: Overview plug-in connector VCP25.
4-72 Motion control configuration Rexroth SYNAX 200 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Drive configurations 5-1 Rexroth SYNAX 200 5 Drive configurations 5.1 Procedure The drive configuration choices (motor, drive amplifier, drive-related plugin cards) conform to the power requirements and the precision requirements of the respective drive task. To determine the drive configuration or to specify the hardware configuration labeling of a drive controller for the corresponding machine, we recommend the following procedure: 1.
5-2 Drive configurations Rexroth SYNAX 200 b) Selecting the suitable motor/controller combinations The selection lists must be used. The following figure offers a rough orientation. rated output [KW] 93 70 62 55 50 20 12 20 10 MKD MHD MAD/ MAF 1MB ADF MBS MBW YF000167V02_EN.FH7 Fig. 5-2: Power range of different lines of motors Once motor type and encoder arrangements are fixed, a suitable basic drive configuration is selected using the subsections below.
Drive configurations 5-3 Rexroth SYNAX 200 Illustration: Determining the hardware configuration labeling 1. Determining the necessary plug-in modules 1.1 Selection of motormotor feedback combination Tab.: A Motor feedback interface: Motor type: Dig. servo feedback Example: MHD motor with DSF as motor interface Sprocket feedback EnDat feedback X MKD MHD Sine feedback Resolver X LSF X Tab.: B4 Tab.: B3 Tab.: B2 1.
5-4 Drive configurations 5.
Drive configurations 5-5 Rexroth SYNAX 200 Basic drive configuration with EN1 option (IndraDrive) EN1 scale input IKS xxxx (see table) reference switch YF000032V01_EN.FH7 Fig. 5-5: Drive with step-down gears and indirect position detection (IndraDrive) Motor type Straight connector at Bent connector at IndraDrive IndraDrive MKD, MHD, 2AD, ADF, MAD, MAF, MBW, MBT, MBS with connector IKS4042 IKS4044 MKD with terminal box IKS4043 - MKE with terminal box IKS0223 - Fig.
5-6 Drive configurations Rexroth SYNAX 200 Basic drive configuration HS12 (Diax 04) U1 (DSS) LWL scale input reference switch IKS 4374 DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions fo 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... MHD MKE MKD 2AD ADF YF000169V01_EN.FH7 Fig.
Drive configurations 5-7 Rexroth SYNAX 200 Drive with step-down gears and direct incremental position detection Feature: • Precision determined by gear error (generally four angle minutes) • encoder is integrated into motor • motor encoder single-turn encoder • load angle directly detected via incremental external encoder • gear error is statically compensated Usable motors IndraDrive • MHD • MKD • MKE • 2AD with HSF • ADF with HSF • MAD with HSF • MAF with HSF • MBW with HSF • MBT with HSF • MBS with
5-8 Drive configurations Rexroth SYNAX 200 Basic drive configuration with EN1 and EN2 option (IndraDrive) EN1 EN2 IKS xxxx (see table) scale input reference switch IKS xxxx (see table) external encoder with sine output e.g., Heidenhain ROD 481 ERN 180 ERN 680 RON 285 YF000033V01_EN.FH7 Fig.
Drive configurations 5-9 Rexroth SYNAX 200 Basic drive configuration BE32 (DKR) external encoder with sine output e.g., Heidenhain ROD 481 ERN 180 ERN 680 RON 285 DIGITAL COMPACT CONTROLLER DKR 4 2AD ADF U5 S1 H1 LWL U1 U3 U2 U4 H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 IKS 374 IKS 349 reference switch U2 (DLF) scale input U1 (DSS) YF000170V01_EN.FH7 Fig.
5-10 Drive configurations Rexroth SYNAX 200 Drive with step-down gear and direct absolute position detection Feature: • Precision is determined by gear error (generally four angle minutes) • encoder is integrated into motor • motor encoder multiturn absolute encoder • load angle directly detected via absolute external encoder • gear error statically compensated Usable motors IndraDrive • MHD • MKD • MKE • 2AD with HSF • ADF with HSF • MAD with HSF • MAF with HSF • MBW with HSF • MBT with HSF • MBS with
Drive configurations 5-11 Rexroth SYNAX 200 Basic drive configuration with EN1 and EN2 option (IndraDrive) EN1 EN2 IKS xxxx (see table) IKS xxxx (see table) EnDat encoder e.g., Heidenhain YF000145V01_EN.FH7 Fig.
5-12 Drive configurations Rexroth SYNAX 200 Basic drive configuration BE45 (DKR) EnDat encoder e.g., Heidenhain DIGITAL COMPACT CONTROLLER DKR 4 2AD ADF U5 EnDat S1 H1 LWL U1 U3 U2 U4 H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 IKS 374 IKS 349 U2 (DAG) U1 (DSS) YF000172V01_EN.FH7 Fig. 5-17: Drive with step-down gear and direct absolute position detection (DKR) Basic drive configuration HS45 (Diax 04) U1 (DSS) U2 (DAG) LWL IKS 4142 IKS 4374 EnDat DANG High oltage.
Drive configurations 5-13 Rexroth SYNAX 200 Drive with indirect position detection Features: • no gear between motor and cylinder • high level of precision can be achieved • encoder is externally mounted Usable motors DKR • 1MB Diax 04 • 1MB Basic drive configuration BE37 (DKR) DIGITAL COMPACT CONTROLLER DKR 4 U5 S1 LWL H1 U1 U3 U2 U4 H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 1MB with gearwheel encoder X4 U2 (DZF) U1 (DSS) YF000174V01_EN.FH7 Fig.
5-14 Drive configurations Rexroth SYNAX 200 Drive with direct incremental position detection Features: • no gear between motor and cylinder • high level of precision can be achieved • load angle directly determined via incremental external encoder • gear error statically compensated • With MHD, MKE, MKD, MBS and MBT motors: motor encoder for commutation is needed (MBS and MBT external) absolute position detection via motor encoder • With MBW, 1MB, 2AD, ADF, MAD and MAF motors: no separate motor encoder n
Drive configurations 5-15 Rexroth SYNAX 200 Basic drive configuration with EN2 option (IndraDrive) EN2 IKSxxxx (see table) external incremental encoder with sine output e.g., Heidenhain ROD 481 ERN 180 ERN 680 RON 285 YF000150V01_EN.FH7 Fig. 5-21: Drive with direct incremental position detection (IndraDrive) Encoder type Straight connector at Bent connector at IndraDrive IndraDrive Sine encoder 1Vss IKS4040 - Fig.
5-16 Drive configurations Rexroth SYNAX 200 Basic drive configuration BE32 (DKR) external incremental encoder with sine output e.g., Heidenhain ROD 481 ERN 180 ERN 680 RON 285 DIGITAL COMPACT CONTROLLER DKR 4 MBS U5 S1 LWL H1 U1 U3 U2 U4 H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 IKS 374 IKS 349 U2 (DLF) U1 (DSS) YF000177V01_EN.FH7 Fig.
Drive configurations 5-17 Rexroth SYNAX 200 Basic drive configuration HS32 (Diax 04) U1 (DSS) U2 (DLF) LWL IKS4383 IKS374 DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions fo 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... MHD MKD MKE MBS external incremental encoder with sine output e.g., Heidenhain ROD 481 ERN 180 ERN 680 RON 285 YF000179V01_EN.FH7 Fig.
5-18 Drive configurations Rexroth SYNAX 200 Drive with direct absolute position detection Features: • no gear between motor and cylinder • high level of precision an be achieved • load angle directly detected via absolute external encoder • gear error statically compensated • With MHD, MKD, MKE, MBS and MBT motors: motor encoder for commutation is needed (MBS and MBT external) absolute position detection via external encoder • With MBW, 1MB, 2AD, ADF, MAD and MAF motors: no separate motor encoder absolut
Drive configurations 5-19 Rexroth SYNAX 200 Basic drive configuration with EN2 option (IndraDrive) EN2 IKS xxxx (see table) EnDat EnDAT encoder e.g., Heidenhain YF000151V01_EN.FH7 Fig. 5-27: Drive with direct absolute position detection (IndraDrive) Encoder type Straight connector at Bent connector at IndraDrive IndraDrive EnDat encoder (EnDat 2.1, 5 Volt) IKS4038 - Fig.
5-20 Drive configurations Rexroth SYNAX 200 Basic drive configuration BE32 (DKR) DIGITAL COMPACT CONTROLLER DKR 4 EnDat encoder e.g., Heidenhain MBS U5 S1 LWL H1 U1 U3 U2 U4 H2 EnDat S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 IKS 374 U2 (DAG) U1 (DSS) YF000181V01_EN.FH7 Fig. 5-30: Drive with MBS motor with direct absolute position detection (DKR) Basic drive configuration HS45 (Diax 04) U1 (DSS) U2 (DAG) LWL IKS4142 EnDat DANG High oltage. Danger of electrical shock.
Drive configurations 5-21 Rexroth SYNAX 200 Basic drive configuration HS32 (Diax 04) U1 (DSS) U2 (DAG) LWL IKS 4142 IKS 4374 EnDat DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions fo 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... MHD MKD MKE MBS EnDat encoder e.g., Heidenhain YF000183V01_EN.FH7 Fig.
5-22 Drive configurations 5.
Drive configurations 5-23 Rexroth SYNAX 200 Basic drive configuration with EN1 option (IndraDrive) scale input EN1 neg. travel range limit switch pos. travel range limit switch reference switch IKS xxxx (see table) slide YF000152V01_EN.FH7 Fig.
5-24 Drive configurations Rexroth SYNAX 200 Basic drive configuration HS12 (Diax 04) scale input U1 (DSS) neg. travel range limit switch pos. travel range limit switch reference switch LWL IKS4374 MHD MKD MKE 2AD ADF slide DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions fo 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... YF000185V01_EN.FH7 Fig.
Drive configurations 5-25 Rexroth SYNAX 200 Drive with direct incremental position detection Features: • motor encoder with either singleturn or multiturn absolute encoder • load position directly detected via incremental external encoder • gear error statically compensated Usable motors IndraDrive • MHD • MKD • MKE • 2AD with HSF • ADF with HSF • MAD with HSF • MAF with HSF • MBW with HSF • MBT with HSF • MBS with HSF DKR • 2AD with HSF • ADF with HSF • MAD with HSF • MAF with HSF Diax 04 • MHD •
5-26 Drive configurations Rexroth SYNAX 200 Basic drive configuration with EN1 and EN2 option (IndraDrive) EN1 EN2 scale input neg. travel range limit switch pos. travel range limit range scale input IKS xxxx (see table) slide linear scale incremental linear scale with sine output IKS xxxx (see table) YF000149V01_EN.FH7 Fig.
Drive configurations 5-27 Rexroth SYNAX 200 Basic drive configuration BE32 (DKR) slide DIGITAL COMPACT CONTROLLER DKR 4 linear scale incremental linear scale with sine output U5 S1 LWL H1 U1 U3 U2 U4 H2 S2 1 2AD ADF X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 pos. travel range limit switch neg. travel range limit switch reference switch U2 (DLF) scale input U1 (DSS) YF000186V01_EN.FH7 Fig.
5-28 Drive configurations Rexroth SYNAX 200 Drive with direct absolute position detection Features: • gearwheel encoder as motor encoder • load position directly detected via absolute external encoder • gear error statically compensated Usable motors IndraDrive • MHD • MKD • MKE • 2AD with HSF • ADF with HSF • MAD with HSF • MAF with HSF • MBW with HSF • MBT with HSF • MBS with HSF DKR • 2AD with HSF • ADF with HSF • MAD with HSF • MAF with HSF Diax 04 • 2AD with gearwheel encoder • ADF with gearwh
Drive configurations 5-29 Rexroth SYNAX 200 Basic drive configuration with EN1 and EN2 option (IndraDrive) EN1 scale input EN2 neg. travel range limit switch pos. travel range limit switch IKS xxxx (see table) slide linear scale IKS xxxx (see table) 1MB with gearwheel encoder 2AD with gear wheel encoder absolute linear scale with EnDat or SSI interface YF000148V01_EN.FH7 Fig.
5-30 Drive configurations Rexroth SYNAX 200 Basic drive configuration BE45 (DKR) slide DIGITAL COMPACT CONTROLLER DKR 4 linear scale absolute linear scale with EnDat or SSI interface U5 S1 LWL H1 U1 U3 U2 U4 1MB with gearwheel encoder 2AD with gearwheel encoder H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 U3 (DAG) pos. travel range limit switch neg. travel range limit switch U2 (DZF) scale input U1 (DSS) YF000188V01_EN.FH7 Fig.
Drive configurations 5-31 Rexroth SYNAX 200 Drive with linear motor and incremental position detection Features: • incremental position detection via external linear scale with sinusoidal output • Direct Drive • highest possible degree of static and dynamic precision • high achievable acceleration of up to 100 m/s² Usable motors IndraDrive • MLF DKR • LAF • LSF Diax 04 • LAF • LSF Basic drive configuration with EN2 option (IndraDrive) EN2 IKS xxxx (see table) reference switch pos.
5-32 Drive configurations Rexroth SYNAX 200 Basic drive configuration BE32 (DKR) DIGITAL COMPACT CONTROLLER DKR 4 U5 S1 LWL H1 U1 U3 U2 U4 H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 U2 (DLF) reference switch pos. travel range limit switch neg. travel range limit switch scale input U1 (DSS) incremental linear scale with sine output linear motor LAR LAF LSF YF000190V01_EN.FH7 Fig.
Drive configurations 5-33 Rexroth SYNAX 200 Basic drive configuration HS32 (Diax 04) U1 (DSS) U2 (DLF) LWL DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions fo 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... reference switch pos. travel range limit switch neg. travel range limit switch scale input incremental linear scale with sine output linear motor LAR LAF LSF YF000191V01_EN.FH7 Fig.
5-34 Drive configurations Rexroth SYNAX 200 Drive with linear motor and absolute position detection Features: • absolute position detection via external linear scale with EnDat interface • DirectDrive • highest possible degree of static and dynamic precision • high achievable acceleration of up to 100 m/s² Usable motors IndraDrive • MLF DKR • LAF • LSF Diax 04 • LAF • LSF Basic drive configuration with EN2 option (IndraDrive) EN2 IKS xxxx (see table) reference switch pos.
Drive configurations 5-35 Rexroth SYNAX 200 Basic drive configuration BE45 (DKR) DIGITAL COMPACT CONTROLLER DKR 4 U5 S1 LWL H1 U1 U3 U2 U4 H2 S2 1 X9 6 1 X8 X2 7 1 X7 10 1 X3 11 X4 U2 (DAG) reference switch pos. travel range limit switch neg. travel range limit switch scale input U1 (DSS) linear scale with EnDat interface linear motor LAR LAF LSF YF000192V01_EN.FH7 Fig.
5-36 Drive configurations Rexroth SYNAX 200 Basic drive configuration HS45 (Diax 04) U1 (DSS) U2 (DAG) LWL DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions fo 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... reference switch pos. travel range limit switch neg. travel range limit switch scale input linear scale with EnDat interface linear motor LAR LAF LSF YF000193V01_EN.FH7 Fig.
Drive configurations 5-37 Rexroth SYNAX 200 5.4 Determining the control-related I/O option Determining parallel I/Os (IndraDrive with option MD1) In the IndraDrive a parallel I/O option card HEA01 can be used (option MD1). Binary signals can be exchanged with this card between the PPC and a PLC. The voltage level equals 24 volts. The inputs and outputs are optodecoupled. HEA01 12 inputs and 8 outputs are available.
5-38 Drive configurations Rexroth SYNAX 200 Combination options of the external I/O (drive internal) In addition to the RECO I/O modules the following I/O variants are available drive internal: • Drive option MD1 (HEA01) • Drive plug-in card DEA04 • Drive plug-in card DEA08 These can be used for the following functions: • I/O logic (VKL) • cam switch 2 (cams) The drive plug-in cards can also be used to output the binary value of a parameter or to read it in.
Drive configurations 5-39 Rexroth SYNAX 200 Determining the master axis If it is necessary that the slave drive of the electronic gears has reference to a real master axis, then a master axis encoder must be mounted to this master axis. Note: The master axis encoder must be mounted so that one master axis revolution equals one machine cycle (1 product ejection).
5-40 Drive configurations Rexroth SYNAX 200 Note: n Use only encoders with binary line numbers (2 ). Recommended type: encoder with 2048 number of lines. Incremental encoder with sinusoidal signals 1Vss It is also possible to connect a real master axis using an incremental encoder with sinusoidal signals 1Vss. Note: IndraDrive DKR, Diax 04 n Use only encoders with binary line numbers (2 ). In this case use encoder option EN2. In this case use encoder interface DLF.
Drive configurations 5-41 Rexroth SYNAX 200 Determining analog inputs IndraDrive Two analog signals per drive can be detected via the analog interface option MA1 (HAS01). DKR, Diax 04 Two analog signals per drive can be detected via the analog interface DAE. analog signal 1 analog signal 2 in the slot of a DKR/HDS DAE YF000200V01_EN.FH7 Fig. 5-62: Analog interface DAE Analog signals are read by the drive and transmitted via the SERCOS fibre-optics ring to the PPC.
5-42 Drive configurations Rexroth SYNAX 200 Incremental encoder emulation IndraDrive The master axis position can be generated as an incremental signal via the incremental encoder emulation interface option MEM. DKR, Diax 04 The master axis position can be generated as an incremental signal via the incremental encoder emulation interface DAE. The DAE card can be placed in any drive in the fibre-optics ring for this purpose. incremental encoder emulation in the slot of a DKR/HDS DAE YF000203V01_EN.
Drive configurations 5-43 Rexroth SYNAX 200 Encoder branching DGA 01.2 for encoders with sinusoidal voltage signals 1Vss General U1 (DSS) U2 (DLF) e.g., external register control LWL X6 X5 X3 X4 X1 IKS4383 X2 external incremental encoder with sine output e.g., Heidenhain ROD 481 ERN 180 ERN 680 RON 285 DANG High oltage. Danger of electrical shock.
5-44 Drive configurations Rexroth SYNAX 200 Ready-made cable Connection Ready-made cable from DGA01.2 (X2, X3, X4, X5) to DLF01.1 IKS4131 from DGA01.2 (X6) to DEF01.1 IKS4331 Fig. 5-68: Ready-made cable Terminal diagram DGA01.2 measuring sytem, e.g., LIF181, LS186, LS468 from Heidenhain 1V SS max. processing frequency fmax = 400 kHz max.
Rexroth SYNAX 200 Drive configurations 5-45 Connection schematics Diax 04: 2AD motors with encoder "C" YF000205V01_EN.bmp Fig. 5-70: Connection schematics Diax 04: 2AD motors with encoder "C" Connection schematics Diax 04: 2AD motors with encoder "D" YF000206V01_EN.bmp Fig.
5-46 Drive configurations Rexroth SYNAX 200 Technical data external measuring system Supply voltage for external measuring system Signal form Voltage signals Output voltage X1/12: DC +5 V (±5%) Max. output load X1/12: 150 mA Approximately sinusoidal signals Signal voltage: A, B, R 1 VSS Max. frequency for measuring system signals: A, B 400 kHz Max. frequency for reference signal: 15 kHz R Signal-input circuit DGA01.
Drive configurations 5-47 Rexroth SYNAX 200 Diverting measuring system signals to four connection The signals from the measuring system are diverted to connections X2, X3, X4 and X5. DGA01.2 supply Recommended signal input circuit The DGA01.2 receives its power via terminal X2. Connecting voltage X2/3: DC +8 V (±5%) Maximum current consumption: 300 mA See Fig. 5-72: Signal input circuit.
5-48 Drive configurations 5.5 Rexroth SYNAX 200 Drive configurations IndraDrive The drive configurations of IndraDrive are determined by the type code. See chapter 9.9. 5.6 Drive configurations DKR/Diax 04 General information The control related plug-in cards are now distributed to the free slots in the basic configuration. Possible configurations are listed below. The HDS02.1 controller is limited in its configuration to a DSS card plus two additional cards.
Drive configurations 5-49 Rexroth SYNAX 200 Configuration designation: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M BE09-01-FW BE10-01-FW DFF 01.1M DLF 01.1M DAE 02.1M DSA 01.1M DZF 02.1M DZF 03.
5-50 Drive configurations Rexroth SYNAX 200 Drive configurations DKR based on basic configuration BE32 Features: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M analog inputs digital input/output X ext. measurement system with Heidenhain square-wave encoder DAE 02.1M X X DZF 02.1M DZF 03.1M X X X ext. measurement system with SSI interface X X ext. measurement system with EnDat encoder X X master axis encoder measurement with DSF encoder (1) DSA 01.1M X X ext.
Drive configurations 5-51 Rexroth SYNAX 200 Configuration designation: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M BE08-01-FW BE28-01-FW X DFF 01.1M DLF 01.1M X X X X BE32-01-FW DAE 02.1M DSA 01.
5-52 Drive configurations Rexroth SYNAX 200 Drive configuration DKR based on basic configuration BE37 Features: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M analog input DLF 01.1M DAE 02.1M DSA 01.1M X ext. measurement system with Heidenhain square-wave encoder X X ext. measurement system with DSF encoder (1) X X X ext. measurement system with SSI interface X X ext.
Drive configurations 5-53 Rexroth SYNAX 200 Configuration designation: DAG 01.2M BE02-02-FW X BE03-02-FW X BE04-02-FW X DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M DLF 01.1M DAE 02.1M DSA 01.
5-54 Drive configurations Rexroth SYNAX 200 Drive configuration DKR based on basic configuration BE45 Features DAG 01.2M analog inputs X digital input/output X ext. measurement system with Heidenhain sine encoder X ext. measurement system with Heidenhain square-wave encoder ext. measurement system with DSF encoder (1) ext. measurement system with gear wheel encoder (Bosch Rexroth) X X DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M DLF 01.1M DAE 02.1M DSA 01.
Drive configurations 5-55 Rexroth SYNAX 200 Configuration designation: DAG 01.2M DEA 04.2M DEA 08.1M BE02-02-FW X BE03-02-FW X BE04-02-FW X BE45-01-FW X BE66-01-FW X BE72-02-FW X BE74-02-FW X X BE83-00-FW X X BE87-01-FW X X BE90-01-FW X BE93-01-FW X BT01-01-FW X BT02-01-FW X BT03-01-FW X BT09-01-FW X BT11-01-FW X BT12-01-FW X BT14-01-FW X BT18-01-FW X BT24-01-FW X BT51-01-FW X X BT58-01-FW X X BT63-01-FW X X BT64-01-FW X X BT65-01-FW X DEF 01.
5-56 Drive configurations Rexroth SYNAX 200 Drive configuration Diax 04 based on basic configuration HS12 Features DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M DLF 01.1M analog input incremental feedback emulation DAE 02.1M DSA 01.1M DZF 03.1M X digital input/output X ext. measurement system with Heidenhain sine encoder X ext. measurement system with Heidenhain square-wave encoder X ext. measurement system with DSF encoder X X ext.
Drive configurations 5-57 Rexroth SYNAX 200 Configuration designation: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M HS09-01-FW HS10-01-FW DFF 01.1M DLF 01.1M DAE 02.1M DSA 01.1M DZF 02.1M DZF 03.
5-58 Drive configurations Rexroth SYNAX 200 Drive configuration Diax 04 based on basic configuration HS32 Features: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M analog input digital input/output X ext. measurement system with Heidenhain square-wave encoder DAE 02.1M X X DZF 02.1M DZF 03.1M X X X ext. measurement system with SSI interface X X ext. measurement system with EnDat encoder X X master axis encoder measurement with DSF encoder (1) DSA 01.1M X X ext.
Drive configurations 5-59 Rexroth SYNAX 200 Configuration designation: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M HS08-01-FW HS28-01-FW X DFF 01.1M DLF 01.1M X X X X HS32-01-FW DAE 02.1M DSA 01.
5-60 Drive configurations Rexroth SYNAX 200 Drive configuration Diax 04 based on basic configuration HS37 Features: DAG 01.2M DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M analog input DLF 01.1M DAE 02.1M DSA 01.1M X ext. measurement system with Heidenhain square-wave encoder X X ext. measurement system with DSF encoder (1) X X X ext. measurement system with SSI interface X X ext.
Drive configurations 5-61 Rexroth SYNAX 200 Configuration designation: DAG 01.2M HS02-02-FW X HS03-02-FW X HS04-02-FW X DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M DLF 01.1M DAE 02.1M DSA 01.
5-62 Drive configurations Rexroth SYNAX 200 Drive configuration Diax 04 based on basic configuration HS45 Features DAG 01.2M analog input X digital input/output X ext. measurement system with Heidenhain sine encoder X ext. measurement system with Heidenhain square-wave encoder ext. measurement system with DSF encoder (1) ext. measurement system with gear wheel encoder (Bosch Rexroth) X X DEA 04.2M DEA 08.1M DEF 01.1M DEF 02.1M DFF 01.1M DLF 01.1M DAE 02.1M DSA 01.
Drive configurations 5-63 Rexroth SYNAX 200 Configuration designation: DAG 01.2M DEA 04.2M DEA 08.
5-64 Drive configurations 5.7 Rexroth SYNAX 200 Example The rotary press and folding machine of the plant shown in Fig. 5-92 should be equipped with the SYNAX 200 system. phase encoder DANG High oltage. Danger of electrical shock. Do not touch electrical connec tions for 5 minutes after switching Read and follow Instructions for Electrical Drives" manual, DOK-GENERL-DRIVE******-SVS... feeder printing unit 1 printing unit 2 DANG DANG High oltage. Danger of electrical shock.
Drive configurations 5-65 Rexroth SYNAX 200 Drive configuration The following equipment is needed for all three drives and is always based on both precision and power requirements: Axis Drive controller Motor Rotary die-cut HDS03.2-W075 MHD Anvil cylinder HDS03.2-W075 MHD Folding drive HDS04.2-W200 2AD Fig. 5-93: Drive equipment The result is the basic drive configuration HS12-01 on section "Drive configuration Diax 04 based on basic configuration HS12", page 5-60.
5-66 Drive configurations Rexroth SYNAX 200 control signals from / to PLC ARCNET HS12 8888 RECO 1 2 3 4 5 6 7 8 9 1 S1 I*.1.0 I*.1.1 I*.1.2 I*.1.3 I*.1.4 I*.1.5 I*.1.6 I*.1.7 0V 0V Q*.1.0 2 Q*.1.1 3 4 Q*.1.2 Q*.1.3 5 Q*.1.4 6 Q*.1.5 7 Q*.1.6 8 Q*.1.7 9 +U 1 +U 1 0V 1 0V 1 Q*.0.0 2 Q*.0.1 3 Q*.0.2 4 Q*.0.3 5 Q*.0.4 6 Q*.0.5 7 Q*.0.6 8 8 Q*.0.7 9 0V 9 +U 2 3 4 5 6 7 1 RME02.2-16- DSS DSS I*.0.0 I*.0.1 I*.0.2 I*.0.3 I*.0.4 I*.0.5 I*.0.6 I*.0.7 1 PPC-R02.
Order data/reference lists 6-1 Rexroth SYNAX 200 6 Order data/reference lists 6.1 Motion control components PPC-R: MotionControl YG000049V01_NN.bmp Fig. 6-1: PPC-R22.1 Brief description PPC-R The PPC-R unit is a powerful motion control in a small size in IP 20 rating. The PPC-R unit exists with two enclosure versions of different width, a single-width version and a double-width version.
6-2 Order data/reference lists Rexroth SYNAX 200 Type code PPC-R22.1 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: P P C - R 2 2 . 1 N - N - N N - N N - N N - F W 1. 1.1 Product PPC . . . . . . . . . . . = PPC 2. 2.1 Housing design for RECO unit . . . . . . . . . . . = R 3. 3.1 Line 22 . . . . . . . . . . . . . . . . . . . . . . = 22 4. 4.1 Design 1.............................=1 5. 5.1 Memory expansion module not equipped . . .
Order data/reference lists 6-3 Rexroth SYNAX 200 PPC-P: MotionControl YG000003V01_NN.bmp Fig. 6-4: MotionControl PPC-P11.1 Brief description PPC-P The PPC-P unit is a powerful motion control as PC plug-in card in PCI format. Depending on the application, the PPC-P has option modules fitted that, for example, can be used for open fieldbus interfaces, such as Profibus, DeviceNet, etc. General specifications PPC-P PC interface PCI interface as per PCI spec. 2.
6-4 Order data/reference lists Rexroth SYNAX 200 Option cards based on the MotionControl Interface DAQ03 (hardware option Q1) YG000053V01_NN.bmp Fig. 6-7: Interface DAQ03 Brief description DAQ03 The DAQ card is an ARCNET slave interface and a PPC link interface. The PPC link can be built as a single ring or a double ring. Mixed operation with the DAQ04 is not possible. General specifications DAQ03 ARCNET interface coaxial connector, 92 Ohm ARCNET transmission rate 2.5 Mbit/s ARCNET max.
Order data/reference lists 6-5 Rexroth SYNAX 200 Brief description DAQ04 The DAQ card is an ARCNET slave interface and a PPC link interface. The PPC link can be built as a single ring or a double ring. Mixed operation with the DAQ03 is not possible. General specifications DAQ04 ARCNET interface coaxial connector, 92 Ohm ARCNET transmission rate 2.5 Mbit/s ARCNET max.
6-6 Order data/reference lists Rexroth SYNAX 200 Profibus slave interface DPS01 (hardware option P2) YG000054V01_NN.bmp Fig. 6-13: Profibus slave interface DPS01 Brief description DPS01 The DPS card is a Profibus slave interface. The DPS card is provided with a free configurable process data channel up to 32 words in both data directions. The data consistency extends the whole bus length. General specifications DPS01 Profibus interface Profibus-DP as per DIN 19245-3 Max.
Order data/reference lists 6-7 Rexroth SYNAX 200 DeviceNet slave interface DNS03 (hadware option V2) YG000055V01_NN.bmp Fig. 6-15: DeviceNet slave interface DNS03 Brief description DNS03 The DNS card is a DeviceNet slave interface. The DNS card is provided with a free configurable process data channel up to 32 words in both data directions. Explicit messaging makes parameter transmissions of all SYNAX parameters possible.
6-8 Order data/reference lists Rexroth SYNAX 200 Ethernet interface ETH01 (hardware option T2) YG000057V01_NN.bmp Fig. 6-17: Ethernet interface ETH01 Brief description ETH01 The ETH card is an Ethernet interface. It has the following functions: • Ethernet/IP slave with one master or • Ethernet slave with proprietary protocol with up to 4 master (configurable transmission with 4 UDP/IP channels and parameter transmission with 4 TCP/IP channels).
Order data/reference lists 6-9 Rexroth SYNAX 200 Option cards based on the PLC Profibus master interface DPM01 (hardware option P1) YG000058V01_NN.bmp Fig. 6-19: Profibus master interface DPM01 Brief description DPM01 The DPM card is a Profibus master interface. The DPM card is provided with a free configurable process data channel up to 256 words in both data directions. The data consistency extends the whole bus length.
6-10 Order data/reference lists Rexroth SYNAX 200 DeviceNet master interface DNM03 (hardware option V1) YG000059V01_NN.bmp Fig. 6-21: DeviceNet-Master Interface DNM03 Brief description DNM03 The DNM card is a DeviceNet master interface. The DNM card is provided with a free configurable process data channel up to 256 words in both data directions. The data consistency extends the whole bus length. General specifications DNM03 DeviceNet interface DeviceNet as per ODVA Max.
Order data/reference lists 6-11 Rexroth SYNAX 200 RMB02: Module carrier for PPC-R YG000058V01_NN.tif Fig. 6-23: RMB02.2-02 and RMB02.2-04 Brief description RMB02 The module carrier RMB02 serves for accommodating up to 4 modules. Available are the modules: RME02, RMA02, RMC02 and PPC-R. General specifications RMB02 RMB02.2-02 RMB02.2-04 Capacitance of modules 2 4 Dimensions (W x L x D) 98 x 217 x 56 mm 182 x 217 x 56 mm Fig. 6-24: General specifications RMB02.2 Type code RMB02.2 Abbrev.
6-12 Order data/reference lists Rexroth SYNAX 200 RECO02: Local I/O components Input module RME02.2-16-DC024 SG100022V01_NN.bmp Fig. 6-26: RME02.2-16-DC024 Brief description RME02.2-16-DC024 The digital 24 VDC input modules are designed for connecting digital control signals that are produced by pushbuttons, limit switches or electronic proximity switches. The 16 inputs are arranged in 2 isolated potential groups. Documentation RME02.
Order data/reference lists 6-13 Rexroth SYNAX 200 Type code RME02.2-16-DC024 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M E 0 2 . 2 - 1 6 - A C 1 1 5 1. 1.1 Product group RECO module. . . = RM 2. 2.1 Module type Input module . . . . . . . = E 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of inputs 16 . . . . . . . . . . . . . .
6-14 Order data/reference lists Rexroth SYNAX 200 Input module RME02.2-32-DC024 SG100023V01_NN.bmp Fig. 6-29: RME02.2-32-DC024 Brief description RME02.2-32-DC024 The digital 24 VDC input modules are designed for connecting digital control signals that are produced by pushbuttons, limit switches or electronic proximity switches. The 32 inputs are arranged in 4 isolated potential groups. Documentation RME02.2-32-DC024 A detailed description can be found in documentation "SERCOS I/O Unit RECO02.
Order data/reference lists 6-15 Rexroth SYNAX 200 Type code RME02.2-32-DC024 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M E 0 2 . 2 - 1 6 - A C 1 1 5 1. 1.1 Product group RECO module. . . = RM 2. 2.1 Module type Input module . . . . . . . = E 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of inputs 16 . . . . . . . . . . . . . .
6-16 Order data/reference lists Rexroth SYNAX 200 Input module RME02.2-16-AC115 SG100024V01_NN.bmp Fig. 6-32: RME02.2-16-AC115 Brief description RME02.2-16-AC115 AC sources of a maximum rating of 120VAC / 60Hz can directly be connected to the digital 115VAC input modules. The 16 AC inputs are arranged in 2 isolated potential groups. Documentation RME02.2-16-AC115 A detailed description can be found in documentation "SERCOS I/O Unit RECO02.2 - Project Planning Manual" (DOK-CONTRL-RECO02.
Order data/reference lists 6-17 Rexroth SYNAX 200 Type code RME02.2-16-AC115 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M E 0 2 . 2 - 1 6 - A C 1 1 5 1. 1.1 Product group RECO module. . . = RM 2. 2.1 Module type Input module . . . . . . . = E 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of inputs 16 . . . . . . . . . . . . . .
6-18 Order data/reference lists Rexroth SYNAX 200 Output module RMA02.2-16-DC024-200 SG100025V01_NN.bmp Fig. 6-35: RMA02.2-16-DC024-200 Brief description RMA02.2-16-DC024-200 The digital 24VDC output modules are designed for the connection of digital actuators, such as solenoid valves, contactors, or indicator lights. The 16 outputs are FET transitor switches (active 1 switching) that are arranged in 2 isolated groups of 8 outputs each. Each 24V output can source loads up to 2 A. Documentation RMA02.
Order data/reference lists 6-19 Rexroth SYNAX 200 Type code RMA02.2-16-DC024-200 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M A 0 2 . 2 - 1 6 - A C 2 3 0 - 2 0 0 1. 1.1 Product group RECO module . . = RM 2. 2.1 Module type Output module . . . . . . = A 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of outputs 16 . . . . . . . .
6-20 Order data/reference lists Rexroth SYNAX 200 Output module RMA02.2-32-DC024-050 SG100026V01_NN.bmp Fig. 6-38: RMA02.2-32-DC024-050 Brief description RMA02.2-32-DC024-050 The digital 24VDC output modules are designed for the connection of digital actuators, such as solenoid valves, contactors, or indicator lights. The 32 outputs are FET transitor switches (active 1 switching) that are arranged in 4 isolated groups of 8 outputs each. Each 24V output can source loads up to 500 mA.
Order data/reference lists 6-21 Rexroth SYNAX 200 Type code RMA02.2-32-DC024-050 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M A 0 2 . 2 - 1 6 - A C 2 3 0 - 2 0 0 1. 1.1 Product group RECO module . . = RM 2. 2.1 Module type Output module . . . . . . = A 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of outputs 16 . . . . . . . .
6-22 Order data/reference lists Rexroth SYNAX 200 Output module RMA02.2-16-AC230-200 SG100027V01_NN.bmp Fig. 6-41: RMA02.2-16-AC230-200 Brief description RMA02.2-16-AC230-200 The digital AC output modules are designed for the connection of digital actuators that operate on the mains voltage. The 16 active 1 switching outputs are arranged in 2 isolated groups of 8 outputs each. Each 230V AC output is able to source up to 2A. Documentation RMA02.
Order data/reference lists 6-23 Rexroth SYNAX 200 Type code RMA02.2-16-AC230-200 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M A 0 2 . 2 - 1 6 - A C 2 3 0 - 2 0 0 1. 1.1 Product group RECO module . . = RM 2. 2.1 Module type Output module . . . . . . = A 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of outputs 16 . . . . . . . .
6-24 Order data/reference lists Rexroth SYNAX 200 Output module RMA02.2-16-RE230-200 SG100028V01_NN.bmp Fig. 6-44: RMA02.2-16-RE230-200 Brief description RMA02.2-16-RE230-200 The digital relay output modules are designed as floating switching contacts for AC and DC. The 16 active 1 switching outputs are arranged in 2 isolated groups of 8 outputs each. Depending on the load, the maximum switching capacity of each output is between 50W and 200W. Documentation RMA02.
Order data/reference lists 6-25 Rexroth SYNAX 200 Type code RMA02.2-16-RE230-200 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R M A 0 2 . 2 - 1 6 - A C 2 3 0 - 2 0 0 1. 1.1 Product group RECO module . . = RM 2. 2.1 Module type Output module . . . . . . = A 3. 3.1 Line 2 . . . . . . . . . . . . . . . . . . . = 02 4. 4.1 Design 2. . . . . . . . . . . . . . . . . . . . . . . . . = 2 5. 5.1 5.2 Number of outputs 16 . . . . . . . .
6-26 Order data/reference lists Rexroth SYNAX 200 Analog module RMC02.2-2E-1A SG100029V01_NN.bmp Fig. 6-47: RMC02.2-2E-1A Brief description RMC02.2-2E-1A The RECO module RMC02.2-2E-1A is an analog I/O module for the RECO system. The module possesses 2 isolated input channels and one isolated output channel. 2- and 3-wire actuators and 2-/3- and 4-wire sensors can be connected to this outputs. Each input has a separate constant current source (2.
Order data/reference lists 6-27 Rexroth SYNAX 200 Type code RMC02.2-2E-1A ST100004V01_EN.wmf Fig. 6-49: Type code RMC02.
6-28 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline: Decentralized I/O components Rexroth Inline - PROFIBUS-DP bus clamp R-IL DP-V1 BK SG100006V01_NN.bmp Fig. 6-50: Bus clamp R-IL DP-V1 BK Brief description R-IL DP-V1 BK The bus clamp couples a Rexroth Inline station to a PROFIBUS-DP remote bus and initializes the supply voltages for the connected participants.
Order data/reference lists 6-29 Rexroth SYNAX 200 Rexroth Inline - digital inputs R-IB IL 24 DI 2 SG100007V01_NN.bmp Fig. 6-54: Digital inputs R-IB IL 24 DI 2 Brief description R-IB IL 24 DI 2 This input clamp makes two digital inputs in 2, 3 and 4 conductor connection system available. General specifications Designation Value Inputs Number Input current consumption 2 5 mA at 24 V DC Connection system 2, 3, 4 conductor Remarks Fig.
6-30 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline - digital inputs R-IB IL 24 DI 8 SG100009V01_NN.bmp Fig. 6-58: Digital inputs R-IB IL 24 DI 8 Brief description R-IB IL 24 DI 8 This input clamp makes eight digital inputs in 2, 3 and 4 conductor connection system available. General specifications Designation Value Inputs Number Input current consumption 8 5 mA at 24 V DC Connection system 2, 3, 4 conductor Remarks Fig.
Order data/reference lists 6-31 Rexroth SYNAX 200 Rexroth Inline - digital inputs R-IB IL 24 DI 32/HD SG100005V01_NN.bmp Fig. 6-62: Digital inputs R-IB IL 24 DI 32/HD{ XE "R-IB IL 24 DI 32/HD " }{ XE "RIB IL 24 DI 32/HD - Brief description" }{ XE "Digital inputs R-IB IL 24 DI 32/HD " } Brief description R-IB IL 24 DI 32/HD This input clamp makes 32 digital inputs in 1 conductor connection system available.
6-32 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline - digital outputs R-IB IL 24 DO 2-2A SG100011V01_NN.bmp Fig. 6-66: Digital outputs R-IB IL 24 DO 2-2A Brief description R-IB IL 24 DO 2-2A This output clamp makes two digital outputs in 2, 3 and 4 conductor connection system available. General specifications Designation Value Remarks Outputs Number Output current consumption 2 max. 2 A at 24 V DC / per channel peripheral supply inclusive Connection system 2, 3, 4 conductor Fig.
Order data/reference lists 6-33 Rexroth SYNAX 200 Rexroth Inline - digital outputs R-IB IL 24 DO 8 SG100013V01_NN.bmp Fig. 6-70: Digital outputs R-IB IL 24 DO 8 Brief description R-IB IL 24 DO 8 This output clamp makes eight digital outputs in 2, 3 and 4 conductor connection system available. General specifications Designation Value Remarks Outputs Number Output current consumption 8 max. 0,5 A at 24 V DC / per channel peripheral supply inclusive Connection system 2, 3, 4 conductor Fig.
6-34 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline - digital outputs R-IB IL 24 DO 16 SG100014V01_NN.bmp Fig. 6-74: Digital outputs R-IB IL 24 DO 16 Brief description R-IB IL 24 DO 16 This output clamp makes sixteen digital outputs in 2 and 3 conductor connection system available. General specifications Designation Value Remarks Outputs Number Output current consumption 16 max. 0,5 A at 24 V DC / per channel peripheral supply inclusive Connection system 2, 3 conductor Fig.
Order data/reference lists 6-35 Rexroth SYNAX 200 Rexroth Inline - digital outputs R-IB IL 24/230 DOR 1/W SG100015V01_NN.bmp Fig. 6-78: Digital outputs R-IB IL 24/230 DOR 1/W Brief description R-IB IL 24/230 DOR 1/W This clamp makes a potential-free relay contact (changeover contact) available. General specifications Designation Value Remarks Outputs Number Current consumption 1 changeover contact max. 3 A note derating Fig.
6-36 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline - terminal set R-IB IL DOR LV-SET SG100002V01_NN.bmp Fig. 6-82: Terminal set R-IB IL DOR LV-SET Brief description R-IB IL DOR LV-SET The terminal set R-IB IL DOR LV-SET is designed for use within an RECO Inline station. It is used to isolate relay terminal R-IB IL 24/230 DOR 1/W when voltages that are not present in the segment, e.g. 230 V in a 24 V segment, are to be switched. They provide the required voltage spacing.
Order data/reference lists 6-37 Rexroth SYNAX 200 Rexroth Inline - analog inputs R-IB IL 24 TEMP 2 RTD SG100017V01_NN,bmp Fig. 6-86: Analog inputs R-IB IL 24 TEMP 2 RTD Brief description R-IB IL 24 TEMP 2 RTD This analog clamp makes two analog signal inputs for connection of resistive temperature sensors in 2, 3 and 4 conductor connection system available.
6-38 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline - analog inputs R-IB IL AI 8/IS SG100030V01_NN.bmp Fig. 6-90: Analog inputs R-IB IL AI 8/IS Brief description R-IB IL AI 8/IS This analog clamp makes eight analog single-ended signal inputs for connection of current signals in 2 and 3 conductor connection system available.
Order data/reference lists 6-39 Rexroth SYNAX 200 Rexroth Inline - analog outputs R-IB IL AO 2 U/BP SG100016V01_NN.bmp Fig. 6-94: : Analog outputs R-IB IL AO 2 U/BP Brief description R-IB IL AO 2 U/BP This analog clamp makes two analog bipolar voltage outputs in 3 conductor connection system available. General specifications Designation Value Remarks Outputs Number Connection system Output ranges optional 2 3 conductor 0-10 V, +- 0-10 V, shielded voltage Fig.
6-40 Order data/reference lists Rexroth SYNAX 200 Rexroth Inline - supply voltage clamp R-IB IL 24 PWR IN SG100020V01_NN.bmp Fig. 6-98: Supply voltage clamp R-IB IL 24 PWR IN Brief description R-IB IL 24 PWR IN This clamp makes the supply of the module and segment voltage possible. General specifications Designation Value Remarks Supply Voltage Current 24 V DC 8 A max. extern fusing Fig.
Order data/reference lists 6-41 Rexroth SYNAX 200 Rexroth Inline - Profibus-DP block I/O module R-ILB PB 24 DI16 DO16 SG100031V01_NN.bmp Fig. 6-102: Profibus-DP block I/O module R-ILB PB 24 DI16 DO16 Brief description R-ILB PB 24 DI16 DO16 The compact module combines a Profibus-DP coupler with 16 digital inputs and 16 digital outputs in 2 and 3 conductor connection system. The module saves costs compared with modular stations, but can not be expanded by further I/Os.
6-42 Order data/reference lists Rexroth SYNAX 200 Type code RECO Inline Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R - I B 1. 1.1 I L SCN - 6 S H I E L D - TW I N Product Inline module = R- 2. Type of module 2.1 Field bus coupling modules 2.1.1 Supply terminal, DC 24 V 2.1.2 Segment terminal INTERBUS, DC 24 V, with fuse 2.1.3 Bus terminal, INTERBUS, DC 24 V, with DSUB plug-in connector 2.1.
Rexroth SYNAX 200 Documentation Rexroth Inline Order data/reference lists 6-43 A detailed description and more technical data can be found in the documentations: • "Rexroth Inline Profibus DP - Functional Description" (DOK-CONTRL-R-IL*PB*-BK-FK02-EN-P) • "Rexroth Inline Profibus DP - Application Manual" (DOK-CONTRL-R-IL*PBSSYS-AW02-EN-P) • "Rexroth Inline Digital I/O Terminals - Functional Description" (DOK-CONTRL-R-IL*DIO***-FK03-EN-P) • "Rexroth Inline Analog I/O Terminals - Project Planning Manual" (D
6-44 Order data/reference lists Rexroth SYNAX 200 Rexroth Fieldline: Decentralized I/O components IP65 Rexroth Fieldline - module with 8 digital inputs SG100033V01_NN.tif Fig. 6-107: Rexroth Fieldline - module with 8 digital inputs Brief description Rexroth Fieldline - module with 8 digital inputs This stand alone device is used for digital signal acquisition.
Order data/reference lists 6-45 Rexroth SYNAX 200 Rexroth Fieldline - module with 8 digital outputs SG100034V01_NN.tif Fig. 6-109: Rexroth Fieldline - module with 8 digital outputs Brief description Rexroth Fieldline - module with 8 digital outputs This stand alone device is used to output digital signals.
6-46 Order data/reference lists Rexroth SYNAX 200 Rexroth Fieldline - module with 4 digital outputs and inputs SG100035V01_NN.tif Fig. 6-111: Rexroth Fieldline - module with 4 digital outputs and inputs Brief description Rexroth Fieldline - module with 4 digital outputs and inputs This stand alone device is used for digital signal acquisition and output.
Order data/reference lists 6-47 Rexroth SYNAX 200 Rexroth Fieldline - module with 8 digital outputs and inputs SG100035V01_NN.tif Fig. 6-113: Rexroth Fieldline - module with 8 digital outputs and inputs Brief description Rexroth Fieldline - module with 8 digital outputs and inputs This stand alone device is used for digital signal acquisition and output.
6-48 Order data/reference lists Rexroth SYNAX 200 Type code Rexroth Fieldline Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: R F - F L S 1. 1.1 Product RECO Fieldline Stand-Alone System = RF- 2. Type of module D N M1 2 D I O 4 / 4 M1 2 - 2 A 2.1 2.1.1 2.1.2 2.1.
Order data/reference lists 6-49 Rexroth SYNAX 200 6.2 Visualization units BTV, VSP, IPC, VDP, VPP BTV 16 and BTV 40 YG000008V01_NN.bmp Fig. 6-116: BTV 16 and BTV 40 Brief description BTV 16/40 The control terminals BTV 16 and BT V40 are PC based machine control terminals. Depending on the application or configuration they also serve for motion control functionality. The number of the integrated plug-in cards depends on the specification and the PC box that is used.
6-50 Order data/reference lists Rexroth SYNAX 200 The BTV 16 and the BTV 40 are fitted with a PC box type A or type C. The essential features are: PC box Type A Type C Free slots 3 4 Power supply 85 ... 264 VAC or 24 VDC Integrated UPS integrated UPS_ Logic, accumulator must be connected external Fig. 6-118: PC box, type A and C Type code BTV 16 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: B T V 1 6 .
Order data/reference lists 6-51 Rexroth SYNAX 200 Type code BTV 40 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: B T V 4 0 . 2 B I A - 5 1 2 P - P 8 C - N N - F W 1. 1.1 Product BTV . . . . . . . . = BTV 2. 2.1 Line 40 . . . . . . . . . . . . . . . = 40 3. 3.1 Design 2......................=2 4. 4.1 4.1.1 4.1.2 Front panel and display Rexroth design 15" Touch-Screen . . . . . . . . . .
6-52 Order data/reference lists Rexroth SYNAX 200 VSP 16 and VSP 40 YG000072V01_NN.bmp Fig. 6-121: VSP 16 and VSP 40 Brief description VSP 16/40 The control terminals VSP 16 and VSP 40 are PC based low cost machine control terminals. Depending on the application or configuration they also serve for motion control functionality. Six slots are available for expansions.
Order data/reference lists 6-53 Rexroth SYNAX 200 The VSP 16/40 is fitted with a PC box type E. The essential features are: PC box Type E Free slots 6 Power supply 115 ... 230 VAC Fig. 6-123: PC box, type E Type code VSP 16 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V S P 1 6 . 1 B K E - 5 1 2 N N - C 1 C - A D - N N - F W 1. 1.1 Product VSP . . . . . . . . = VSP 2. 2.1 Line 16. . . . . . . . . . . . . . . . = 16 3. 3.
6-54 Order data/reference lists Rexroth SYNAX 200 Type code VSP 40 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V S P 4 0 . 1 B I E - 5 1 2 N N - C 1 C - A D - N N - F W 1. 1.1 Product VSP. . . . . . . . = VSP 2. 2.1 Line 40 . . . . . . . . . . . . . . . = 40 3. 3.1 Design 1......................=1 4. Front panel and display 4.1 Rexroth design 4.1.1 15", with 16 machine function keys (MTX) . . . . . . . . . . . . . . . = BI 4.1.
Order data/reference lists 6-55 Rexroth SYNAX 200 IPC 40/VSB 40 with VDP 16 or VDP 40 YG000070V01_NN.bmp Fig. 6-126: PC boxes IPC 40/VSB 40 with VDP 16 or VDP 40 The combination IPC or VSB (PC boxes) with VDP 16/40 (displays) serve for the operation of a visualization with remote display. Brief description IPC 40/VSB 40 IPC 40/VSB 40 are PC boxes that also serve for motion control functionality depending on the application or configuration. The displays VDP are connected to this PC box.
6-56 Order data/reference lists Rexroth SYNAX 200 Brief description VDP 16 or VDP 40 The displays VDP 16 and VDP 40 are touch displays that are connected to the PC boxes VSB or IPC. Documentation VDP 16 or VDP 40 A detailed description and more technical data can be found in documentation "Rexroth IndraControl VDP 16/40/60 - Project Planning Manual" (DOK-SUPPL*-VDP16/40/60-PR01-EN-P). General specifications VDP 16 or VDP 40 The following displays are applicable: • VDP16.
Order data/reference lists 6-57 Rexroth SYNAX 200 Type code VSB 40 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V S B 4 0 . 1 G 4 E - 5 1 2 N N - C 1 C - A D - N N - F W 1. 1.1 Product VSB. . . . . . . . = VSB 2. 2.1 Line 40 . . . . . . . . . . . . . . . = 40 3. 3.1 Design 1......................=1 4. 4.1 Control panel interface GIGASTAR . . . . . . . . . . . . . . . = G4 5. 5.1 PC box 6 slots, PCI . . . . . . . . . . . . . . .
6-58 Order data/reference lists Rexroth SYNAX 200 Type code VDP 40 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V D P 4 0 . 2 B I N - G 4 - P S - N N 1. 1.1 Product VDP. . . . . . . . = VDP 2. 2.1 Line 40. . . . . . . . . . . . . . . . = 40 3. 3.1 Design 2. . . . . . . . . . . . . . . . . . . . . . = 2 4. Front panel and display 4.1 Rexroth design 4.1.1 15", with 16 machine function keys (MTX). . . . . . . . . . . . . . . = BI 4.1.
Order data/reference lists 6-59 Rexroth SYNAX 200 VPP 21 YG000071V01_NN.bmp Fig. 6-134: VPP 21 Brief description VPP 21 The control terminal VPP 21 is a PC based embedded machine control terminal. Depending on the application or configuration it also can serve for motion control functionality. Documentation VPP 21 A detailed description and more technical data can be found in documentation "Rexroth IndraControl VPP 21.1 - Project Planning Manual" (DOK-SUPPL*-VPP*21.1***-PR01-EN-P).
6-60 Order data/reference lists 6.3 Rexroth SYNAX 200 Visualization units VEP VEP 30, VEP 40 and VEP 50 YG000067V01_NN.bmp Fig. 6-136: VEP 30, 40 and 50 Brief description VEP 30/40/50 The control terminals VEP 30, VEP 40 and VEP 50 are Windows CE based machine control terminals. Depending on the application or configuration they also serve for motion control functionality.
Order data/reference lists 6-61 Rexroth SYNAX 200 Type code VEP 30 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V E P 3 0 . 1 C C N - 0 6 4 N N - G 3 D - 0 6 4 - N N - F W 1. 1.1 Product VEP. . . . . . . . = VEP 2. 2.1 Line 30 . . . . . . . . . . . . . . . = 30 3. 3.1 Design 1......................=1 4. Front plate and display 4.1 Rexroth design 4.1.1 8.4", Touch-Screen (suitable for food industry) . . . = CC 4.1.2 8.
6-62 Order data/reference lists Rexroth SYNAX 200 Type code VEP 40 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V E P 4 0 . 1 C E N - 0 6 4 N N - G 3 D - 0 6 4 - N N - F W 1. 1.1 Product VEP. . . . . . . . .= VEP 2. 2.1 Line 40 . . . . . . . . . . . . . . . = 40 3. 3.1 Design 1......................=1 4. Front plate and display 4.1 Rexroth design 4.1.1 12.1", Touch-Screen (suitable for industry food) . . . = CE 4.
Order data/reference lists 6-63 Rexroth SYNAX 200 Type code VEP 50 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V E P 5 0 . 1 C H N - 0 6 4 N N - G 3 D - 0 6 4 - N N - F W 1. 1.1 Product VEP. . . . . . . . .= VEP 2. 2.1 Line 50 . . . . . . . . . . . . . . . = 50 3. 3.1 Design 1......................=1 4. Front plate and display 4.1 Rexroth design 4.1.1 15", Touch-Screen (suitable for industry food) . . . = CH 5. 5.1 5.
6-64 Order data/reference lists 6.4 Rexroth SYNAX 200 Miniature control terminals Miniature control terminal VCP 01 YG000073V01_NN.bmp Fig. 6-141: VCP 01 Brief description VCP 01 The miniature control terminal VCP 01 provides an graphical user interface for machine handling. A serial interface for upload/download or programming purposes and for communication to the PLC are available. The communication interface is a serial interface. Fieldbus interfaces are not supported.
Order data/reference lists 6-65 Rexroth SYNAX 200 Type code VCP 01 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V C P 0 1 . 1 B W A - R S - N N - F W 1. 1.1 Product VCP. . . . . . . . = VCP 2. 2.1 Line 1. . . . . . . . . . . . . . . . . = 01 3. 3.1 Design 1......................=1 4. 4.1 Front panel and display Graphic display, 128 x 64 pixel; 8 keys. . . . . . . . . . . . . . . . . . . = BW 5. 5.
6-66 Order data/reference lists Rexroth SYNAX 200 Miniature control terminal VCP 02 HG100000V01_NN.bmp Fig. 6-144: VCP 02 Brief description VCP 02 The miniature control terminal VCP 02 provides a graphical user interface for machine handling. A serial up-/download interface for programming purposes and a communication interface to the PLC are available. The communication interface can be a serial interface or a fieldbus interface. The user can program the function of four keys.
Order data/reference lists 6-67 Rexroth SYNAX 200 Type code VCP 02 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V C P 0 2 . 1 B R N - R S - N N - F W 1. 1.1 Product VCP. . . . . . . . = VCP 2. 21 Line 02. . . . . . . . . . . . . . . . = 02 3. 3.1 Design 1......................=1 4. 4.1 Front plate and display Display with 4 x 20 signs; 11 keys . . . . . . . . . . . . . . . . . . = BR 5. 5.1 Upgrade option none . . . . . . . . .
6-68 Order data/reference lists Rexroth SYNAX 200 Miniature control terminal VCP 05 HG100001V01_NN.bmp Fig. 6-147: VCP 05 Brief description VCP 05 The miniature control terminal VCP 05 provides an alpha numeric user interface for machine handling. A serial up-/download interface for programming purposes and a communication interface to the PLC are available. The communication interface can be a serial interface or a fieldbus interface. The user can program the function of eight keys.
Order data/reference lists 6-69 Rexroth SYNAX 200 Type code VCP 05 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V C P 0 5 . 1 B S N - R S - N N - F W 1. 1.1 Product VCP. . . . . . . . = VCP 2. 21 Line 05. . . . . . . . . . . . . . . . = 05 3. 3.1 Design 1......................=1 4. 4.1 Front plate and display Display, 4 x 20 signs; 30 keys . . . . . . . . . . . . . . . . = BS 5. 5.1 Upgrade option none . . . . . . . . . . . . .
6-70 Order data/reference lists Rexroth SYNAX 200 Miniature control terminal VCP 08 HG100002V01_NN.bmp Fig. 6-150: VCP 08 Brief description VCP 08 The miniature control terminal VCP 08 provides a full graphic user interface for machine handling. A serial up-/download interface for programming purposes and a communication interface to the PLC are available. The communication interface can be a serial interface or a fieldbus interface. The user can program the function of twelve keys.
Order data/reference lists 6-71 Rexroth SYNAX 200 Type code VCP 08 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V C P 0 8 . 1 B T N - R S - N N - F W 1. 1.1 Product VCP. . . . . . . . = VCP 2. 21 Line 08. . . . . . . . . . . . . . . . = 08 3. 3.1 Design 1......................=1 4. 4.1 Front plate and display graphics capability, 120 x 32 dots; 36 keys . . . . . . . . . . . . . . . . . . = BT 5. 5.1 Additional option none . . .
6-72 Order data/reference lists Rexroth SYNAX 200 Miniature control terminal VCP 20 HG100003V01_NN.bmp Fig. 6-153: VCP 20 Brief description VCP 20 The miniature control terminal VCP 20 provides a full graphic user interface for machine handling. A serial up-/download interface for programming purposes and a communication interface to the PLC are available. The communication interface can be a serial interface or a fieldbus interface. The user can program the function of twelve keys.
Order data/reference lists 6-73 Rexroth SYNAX 200 Type code VCP 20 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V C P 2 0 . 1 B U N - 2 5 6 R S - N N - F W 1. 1.1 Product VCP. . . . . . . . = VCP 2. 21 Line 20. . . . . . . . . . . . . . . . = 20 3. 3.1 Design 1......................=1 4. 4.1 Front plate and display graphics capability, 240 x 128 dots; 34 keys . . . . . . . . . . . . . . . . . = BU 5. 5.1 Upgrade option keine . .
6-74 Order data/reference lists Rexroth SYNAX 200 Miniature control terminal VCP 25 HG100004V01_NN.bmp Fig. 6-156: VCP 25 Brief description VCP 25 The miniature control terminal VCP 25 provides a full graphic user interface for machine handling. The color display has a touch user interface. A serial up-/download interface for programming purposes and a communication interface to the PLC are available. The communication interface can be a serial interface or a fieldbus interface.
Order data/reference lists 6-75 Rexroth SYNAX 200 Type code VCP 25 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: V C P 2 5 . 1 B V N - 0 0 3 R S - N N - F W 1. 1.1 Product VCP. . . . . . . . = VCP 2. 21 Line 25. . . . . . . . . . . . . . . . = 25 3. 3.1 Design 1......................=1 4. 4.1 Front plate and display 5,7", Touch-Screen . . . . . . . . . = BV 5. 5.1 Upgrade option keine . . . . . . . . . . . . . . . . . . . . . . .
6-76 Order data/reference lists 6.5 Rexroth SYNAX 200 Drive components Drive package IndraDrive Basic structure of the drive controllers 1 2 lt_rtf2.fh7 1: Power section 2: Control section Fig.
Order data/reference lists 6-77 Rexroth SYNAX 200 Control section IndraDrive M and IndraDrive C The control section is a separate section which is inserted into the power section. The drive controller is supplied ex works complete with control section. The control section must only be replaced by a qualified service engineer.
6-78 Order data/reference lists Rexroth SYNAX 200 Type code control section CSB Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: C S B 0 1 . 1 N - S E - E N S - N N N - N N - S - N N - F W 1. 1.1 Product CSB. . . . . . . . = CSB 2. 2.1 Line 1 . . . . . . . . . . . . . . . . = 01 3. 3.1 Design 1......................=1 4. 4.1 4.2 Configuration option configurable. . . . . . . . . . . . . . . = C fixed configurated . . . . . . . . . .
Order data/reference lists 6-79 Rexroth SYNAX 200 Type code control section CDB Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: C D B 0 1 . 1 C - S E - N N N - N N N - N N N - E N 1 - N N - S - N N - F W 1. 1.1 Product CDB. . . . . . . . = CDB 2. 2.1 Line 1. . . . . . . . . . . . . . . . . = 01 3. 3.1 Design 1......................=1 4. 4.1 Configuration option configurable. . . . . . . . . . . . . . . = C 5. 5.1 5.
6-80 Order data/reference lists Rexroth SYNAX 200 Supply unit HMV The supply unit • supplies IndraDrive M drive controllers with the required DC bus voltage, • loops the 24 V control voltage of an external 24 V power supply through to the drive, • communicates with the drive controllers via a module bus. The supply units can be used for realizing a multitude of drive tasks in most diverse applications.
Order data/reference lists 6-81 Rexroth SYNAX 200 Power section IndraDrive M The following is connected to the power section: • Power supply (DC bus voltage) • 24 V power supply • Motor Documentation power section IndraDrive M Description and technical data can be found in drive documentation "Rexroth IndraDrive M - Drive Controllers - Power Section" (DOKINDRV*-HMD+HMS****-PR02-EN-P). Type code power section IndraDrive M Abbrev.
6-82 Order data/reference lists Rexroth SYNAX 200 Power section IndraDrive C The following is connected to the power section: • Power supply • 24 V power supply • motor (with optional motor holding brake and motor temperature) • DC bus (not for HCS02.1-W0012) • module bus (for cross communication in the case of DC bus connection with other devices; not for HCS02.1-W0012) • braking resistor (optional; not for HCS02.
Order data/reference lists 6-83 Rexroth SYNAX 200 Type code power section HCS03.1 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: H C S 0 3 . 1 E - W 0 0 7 0 - A - 0 5 - N N N N 1. 1.1 Product HCS. . . . . . . . = HCS 2. 2.1 Line 1.5 to 11 kW. . . . . . . . = 03 3. 3.1 Design 1......................=1 4. 4.1 Power supply feeded . . . . . . . . . . . . . . . . . . . = E 5. 5.
6-84 Order data/reference lists Rexroth SYNAX 200 Drive package DKR Drive controller DKR02 DG10005V01_NN.bmp Fig. 6-167: DKR02 Documentation DKR02 Description and technical data can be found in drive documentation DOK-DIAX03-DKR********-PR02-EN-P. Type code DKR02.1 Basic unit Abbrev. Column Configuration 1 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: D K R 0 2 . 1 - W 2 0 0 N - B E 0 2 - 0 0 - F W 1. 1.1 Product group DKR . . . . . . . .
Order data/reference lists 6-85 Rexroth SYNAX 200 Drive controller DKR03 DG10006V01_NN.bmp Fig. 6-169: DKR03 Documentation DKR03 Description and technical data can be found in drive documentation DOK-DIAX03-DKR********-PR02-EN-P. Type code DKR03.1 Basic unit Abbrev. Column Configuration 1 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: D K R 0 3 . 1 - W 1 0 0 N - B E 0 2 - 0 0 - F W 1. 1.1 Product group DKR . . . . . . . . = DKR 2. 2.1 Line 3 . .
6-86 Order data/reference lists Rexroth SYNAX 200 Drive controller DKR04 DG100007V01_NN.bmp Fig. 6-171: DKR04 Documentation DKR04 Description and technical data can be found in drive documentation DOK-DIAX03-DKR********-PR02-EN-P. Type code DKR04.1 Basic unit Abbrev. Column Configuration 1 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: D K R 0 4 . 1 - W 3 0 0 N - B E 0 2 - 0 2 - F W 1. 1.1 Product group DKR . . . . . . . . . = DKR 2. 2.
Order data/reference lists 6-87 Rexroth SYNAX 200 Drive controller DKR05 DG100008V01_NN.tif Fig. 6-173: DKR05 Documentation DKR05 Description and technical data can be found in drive documentation DOK-DIAX03-DKR05.2****-PR01-EN-P. Type code DKR05.2 Basic unit Abbrev. Column Configuration 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: D K R 0 5 . 2 - W 5 0 0 * N - B A 0 1 - 0 1 - N N N N - F W 1. 1.1 Product DKR . . . . . . . . . . = DKR 2. 2.
6-88 Order data/reference lists Rexroth SYNAX 200 Drive package Diax 04 Drive packages Diax 04 consists of • power supply units HVE, HVR • drive controller HDS, HDD • additional components as e.g., additional capacity HZB. Further documentation about the additional components can be found in the project planning manual of the power supply units (DOK-POWER*HVE+HVR**G2-AW07-EN-P). Power supply unit HVE02.2, HVE03.2, HVE04.2 DG100003V01_NN.bmp Fig. 6-175: HVE02.2, HVE03.2, HVE04.
Order data/reference lists 6-89 Rexroth SYNAX 200 Type code HVE03.2 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: H V E 0 3 . 2 - W 0 3 0 N 1. 1.1 Product HVE. . . . . . . . . . . = HVE 2. 2.1 Line 3 . . . . . . . . . . . . . . . . . . = 03 3. 3.1 Design 2 ........................=2 4. 4.1 Cooling mode Air, internal (with built-in blower). . . . = W 5. 5.1 Nominal power 30 kW. . . . . . . . . . . . . . . . . . . . . . . . . . .
6-90 Order data/reference lists Rexroth SYNAX 200 Power supply unit HVR02.2, HVR03.2 DG100002V01_NN.bmp Fig. 6-179: HVR02.2, HVR03.2 Documentation HVR Description and technical data can be found in drive documentation DOKPOWER*-HVE+HVR**G2-AW07-EN-P. Type code HVR02.2 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: H V R 0 2 . 2 - W 0 1 0 N 1. 1.1 Product group HVR . . . . . . . . . . = HVR 2. 2.1 Line 2 . . . . . . . . . . . . . .
Order data/reference lists 6-91 Rexroth SYNAX 200 Drive controller HDD02.2 DG100009V01_NN.bmp Fig. 6-182: HDD02.2 Documentation HDD02.2 Description and technical data can be found in drive documentation DOK-DIAX04-HDD+HDS**G2-PR05-EN-P. Type code HDD02.2 Basic unit Configuration Example: H D D 0 2 . 2 - W 0 4 0 N - H D 3 2 - 0 1 - F W 1. Product 1.1 HDD . . . . . . . = HDD 2. Line 2.1 2 . . . . . . . . . . . . . . . . . . = 02 3. Design 3.1 2 . . . . . . . . . . . . . . . . . . . . . . . . . = 2 4.
6-92 Order data/reference lists Rexroth SYNAX 200 Drive controller HDS02.2 DG100010V01_NN.bmp Fig. 6-184: HDS02.2 Documentation HDS02.2 Description and technical data can be found in drive documentation DOK-DIAX04-HDD+HDS**G2-PR05-EN-P. Drive controller HDS03.2 DG100011V01_NN.bmp Fig. 6-185: HDS03.2 Documentation HDS03.2 Description and technical data can be found in drive documentation DOKDIAX04-HDD+HDS**G2-PR05-EN-P.
Order data/reference lists 6-93 Rexroth SYNAX 200 Drive controller HDS04.2 DG100012V01_NN.bmp Fig. 6-186: HDS04.2 Documentation HDS04.2 Description and technical data can be found in drive documentation DOKDIAX04-HDD+HDS**G2-PR05-EN-P. Drive controller HDS05.2 DG100013V01_NN.bmp Fig. 6-187: HDS05.2 Documentation HDS05.2 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P Description and technical data can be found in drive documentation DOKDIAX04-HDD+HDS**G2-PR05-EN-P.
6-94 Order data/reference lists Rexroth SYNAX 200 Type code HDS Type code HDS Basic unit Configuration no. Example H D S 0 2 . 2 - W 0 4 0 N - H S 0 1 - 0 1 - F W 1. Product group 1.1 HDS . . . . . . . .= HDS 2. 3. Line 2 . . . . . . . . . . . . . . . . . . = 02 3 . . . . . . . . . . . . . . . . . . = 03 4 . . . . . . . . . . . . . . . . . . = 04 5 . . . . . . . . . . . . . . . . = 05 Version 2.........................=2 4. Cooling 4.1 air, internal (with built-in blower) = W 5. Rated current 40 A .
Order data/reference lists 6-95 Rexroth SYNAX 200 Drive package EcoDrive Drive controller DKC02.3/DKC22.3 DG100014V01_NN.bmp Fig. 6-189: DKC02.3/DKC22.3 Documentation DKC02.3/DKC22.3 Description and technical data can be found in drive documentation DOKECODR3-DKC**.3****-PR05-EN-P. Type code DKC02.3 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: D K C 0 2 . 3 - 0 4 0 - 7 - F W 1. 1.1 Product DKC . . . . . . . . . . = DKC 2. 2.
6-96 Order data/reference lists Rexroth SYNAX 200 Drive controller EcoDrive Cs (DKC02.3) DG100004V01_NN.bmp Fig. 6-191: EcoDrive Cs Brief description EcoDrive Cs (DKC02.3) EcoDrive Cs is a new generation of system-compatible AC servo drives in the lower power range of 100 to 750 W. The drive controllers and motors have a specifically compact design. There are four motor sizes (100 W, 200 W, 400 W, 750 W) with minimum dimensions that are adapted to the drive controllers.
Order data/reference lists 6-97 Rexroth SYNAX 200 Type code MSM020 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M S M 0 2 0 B - 0 3 0 0 - N N - C 0 - C G 1 1. 1.1 Product MSM. . . . . . . . . = MSM 2. 2.1 Size 020 . . . . . . . . . . . . . . . . . = 020 3. 3.1 Length Length . . . . . . . . . . . . . . . . . . . . = B 4. 4.1 Windings MSM020B . . . . . . . . . . . . . . . . . . . . . = 0300 5. 5.
6-98 Order data/reference lists Rexroth SYNAX 200 Type code MSM040 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M S M 0 4 0 B - 0 3 0 0 - N N - C 0 - C G 1 1. 1.1 Product MSM. . . . . . . . . = MSM 2. 2.1 Size 040 . . . . . . . . . . . . . . . . . = 040 3. 3.1 Length Length . . . . . . . . . . . . . . . . . . . . = B 4. 4.1 Windings MSM040B . . . . . . . . . . . . . . . . . . . . . = 0300 5. 5.
Order data/reference lists 6-99 Rexroth SYNAX 200 6.6 Reference list firmware/software Note: The software with suffix -COPY may be copied.
6-100 Order data/reference lists Rexroth SYNAX 200 SYNAX 200 MotionControl PPC-R2x and PPC-P with PLC (MotionLogic eco) Product: Product firmware (order designation): Printed board firmware (flash module labelling): PPC-R2x or PPC-P FWA-PPCPR*-SLE-12VRS-D0-XXXXXX FWC-PFM01*-SLE-12VRS-D0 PPC-R2x or PPC-P + Profibus slave FWA-PPCPR*-SLE-12VRS-D0-P2XXXX FWC-PFM01*-SLE-12VRS-D0 FWC-DPS01*-PHP-02VRS-NN PPC-R2x or PPC-P + DeviceNet slave FWA-PPCPR*-SLE-12VRS-D0-V2XXXX FWC-PFM01*-SLE-12VRS-D0 FWC-DNS0
Order data/reference lists 6-101 Rexroth SYNAX 200 Drive firmware Full versions: firmware for synchronous axis with all auxiliary modes Product: Drive family IndraDrive Product firmware (order designation): FWA-INDRV*-MPH-03VRS-D5-1-SNC-NN Printed board firmware (EPROM/flash module labelling): FWC-CSH1.1-MPH-03VRS-MS FWC-HSI11*-SST-01VRS-MS Drive family IndraDrive + FWA-INDRV*-MPH-03VRS-D5-1-ALL-NN all packages FWC-CSH1.
6-102 Order data/reference lists Rexroth SYNAX 200 Firmware for positioning mode and idle mode Product: Product firmware (order designation): Printed board firmware (EPROM/flash module labelling): Drive family IndraDrive FWA-INDRV*-MPH-03VRS-D5-1-NNN-NN FWC-CSH1.1-MPH-03VRS-MS FWC-HSI11*-SST-01VRS-MS Drive family IndraDrive + PLC FWA-INDRV*-MPH-03VRS-D5-1-NNN-ML FWC-CSH1.1-MPH-03VRS-MS FWC-HSI11*-SST-01VRS-MS Drive family IndraDrive Basic FWA-INDRV*-MPB-03VRS-D5-1-NNN-NN FWC-CSB1.
Order data/reference lists 6-103 Rexroth SYNAX 200 Firmware for speed-controlled axis without encoder (idle mode) Product: Product firmware (order designation): Printed board firmware (EPROM/flash module labelling): Drive family IndraDrive FWA-INDRV*-MPH-03VRS-D5-0-NNN-NN FWC-CSH1.1-MPH-03VRS-MS FWC-HSI11*-SST-01VRS-MS Drive family IndraDrive + PLC FWA-INDRV*-MPH-03VRS-D5-0-NNN-ML FWC-CSH1.
6-104 Order data/reference lists Rexroth SYNAX 200 Commissioning interface / PLC programming interface Product: Product software (order designation): CD labelling Parameterization and PLC SWA-SYNAX*-INB-12VRS-D0-CD650-COPY programming interface SynTop and IndraLogic SWD-SYNAX*-INB-12VRS-D0-CD650 Fig.
Order data/reference lists 6-105 Rexroth SYNAX 200 HMI software Product software (order designation): Product software (CD labelling): HMI for SYNAX 200 SWA-SYNAX*-HMI-12VRS-D0-CD650 SWD-SYNAX*-HMI-12VRS-D0-CD650 License for WinStudio programming interface SWS-WINSTU-RUD-06VRS-D0-64K 64000 variables, 1024 array size, 64 class members, target system WinNT/2000/XP/CE License for WinStudio programming interface SWS-WINSTU-RUD-06VRS-D0-4K 4000 variables, 512 array size, 32 class members target syste
6-106 Order data/reference lists Rexroth SYNAX 200 Visualization units of VEP series Product software/firmware (order designation): Description FWA-VE**01-CWL-01VRS-D0 Windows CE 4.2 .
Order data/reference lists 6-107 Rexroth SYNAX 200 System documentation Additional information of the components described can be found int he following documentations.
6-108 Order data/reference lists Rexroth SYNAX 200 Drive components Order designation Title DOK-DIAX03-DKR********-PR02-EN-P DKR02, DKR03 and DKR04 Drive Controllers - Project Planning Manual DOK-DIAX03-DKR05.2****-PR02-EN-P DKR05.
Order data/reference lists 6-109 Rexroth SYNAX 200 Miniature control terminals VCP Order designation Title DOK-SUPPL*-VCP*01*****-PR01-EN-P Rexroth VCP 01 - Project Planning Manual DOK-SUPPL*-VCP02******-PR02-EN-P Rexroth VCP 02 - Project Planning Manual DOK-SUPPL*-VCP05******-PR02-EN-P Rexroth VCP 05 - Project Planning Manual DOK-SUPPL*-VCP08******-PR02-EN-P Rexroth VCP 08 - Project Planning Manual DOK-SUPPL*-VCP20******-PR02-EN-P Rexroth VCP 20 - Project Planning Manual DOK-SUPPL*-VCP25*****
6-110 Order data/reference lists Rexroth SYNAX 200 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Fibre-optics cable connections 7-1 Rexroth SYNAX 200 7 Fibre-optics cable connections 7.
7-2 Fibre-optics cable connections Rexroth SYNAX 200 Ring structure of the optical transmission in the drive ring The connection between the motion control (PPC) and the digital drives is conducted with help of fibre-optics cables (LWL). SERCOS interface (IEC 61491 or EN 61491) A ring structure as defined in SERCOS interface (IEC 61491 or EN 61491) is used. YF000223V01_EN.bmp Fig. 7-1: Ring structure drive ring The ring starts and ends at the motion control.
Fibre-optics cable connections 7-3 Rexroth SYNAX 200 Ring structure of the optical transmission in the PPC link Several PPC motion controls can be combined to create one PPC link with which the following axes can be assigned to different master axes. This combination of PPC motion controls is accomplished with the help of PPC plug-in card DAQ. All DAQ boards are connected with a fibre-optics cable (LWL) ring thereby creating the PPC link.
7-4 Fibre-optics cable connections Rexroth SYNAX 200 Constructing the transmission path A transmission path starts at a transmitter output and ends at a receiver input. Fibre-optics cable isolating points The transmission path is made up of fibre-optics cables and fibre-optics cable leadthroughs. These serve as, for example, coupling units for wall leadthroughs. FSMA standard (IEC 874-2) The plug-in connectors correspond to FSMA standards (IEC 874-2).
Fibre-optics cable connections 7-5 Rexroth SYNAX 200 Glass fibre-optics cable 3 mm Glass fibre-optics cable for internal and external control cabinet use with reinforced casing. The diameter of this fibre-optics cable equals 3 mm. LWL cable ø 3,0 mm connector protective cap YG000032V01_EN.FH7 Fig.
7-6 Fibre-optics cable connections 7.2 Rexroth SYNAX 200 Project planning notes General notes Note the following when planning the project: Length of transmission path The length of the transmission path is limited. Isolating points decrease the maximum length of a fibre-optics cable stretch. Mixing fibre-optics cable types Between transmitter and receiver either only plastic fibre-optics cables (IKO0982 or IKO0985) or only glass fibre-optics cables (IKO0001) may be used.
Fibre-optics cable connections 7-7 Rexroth SYNAX 200 Handling Connecting the fibre-optics cables Connections transmitter side Connections receiver side Fibre-optics cables are connected as follows at the transmitter TX (PPC-R, PPC-P) X10 (DSS 2.1 in Diax 03 or Diax 04 and EcoDrive) X20 (IndraDrive, EcoDrive 03, EcoDrive Cs). Fibre-optics cables are connected as follows at the receiver RX (PPC-R, PPC-P) X11 (DSS 2.1 in Diax 03 or Diax 04 and EcoDrive) X21 (IndraDrive, EcoDrive 03, EcoDrive Cs).
7-8 Fibre-optics cable connections Rexroth SYNAX 200 Connections of the fibre-optics cables at motion control or drive Distortion display H2 for SERCOS interface Fibre-optic transmitter for SERCOS interface Fibre-optic receiver for SERCOS interface Fig. 7-13: Connections of the PPC-R2x YG000014V01_EN.bmp Fig.
Fibre-optics cable connections 7-9 Rexroth SYNAX 200 X32: digital inputs/ outputs X31: digital inputs/ outputs X20: fibre-optic transmitter X21: fibre-optic receiver DG100001V01_EN.FH7 Fig. 7-15: Connections CSH01.1 (IndraDrive) X10 fibre-optic transmitter for SERCOS interface 2 3 1 4 0 5 9 6 8 7 2 3 1 4 0 5 9 6 7 8 X11 fibre-optic receiver for SERCOS interface X11R S2LO S3HIG X10T X W H X H3 ERR distortion display H3 ERR X12 DANG High oltage. Danger of electrical shock.
7-10 Fibre-optics cable connections Rexroth SYNAX 200 Barcode Typenschild 1 2 3 4 11121314 1516 1718 5 6 7 8 1 2 3 4 5 6 7 8 9 X20: fibre-optic transmitter X20 TX X21: fibre-optic receiver RX H20: distortion display for SERCOS interface X21 S2 S3 1 5 6 8 3 3 8 1 2 7 0 7 9 OFF 3 2 S20 ERROR H20 3 2 1 1 4 0 9 Barcode H1 S1 2 4 5 6 X7: Programming module (Firmware, Parameter) H1 - Diagnosis indicator S1 - Fault clearance button S2, S3 - Adress switch Switch for setting
Fibre-optics cable connections 7-11 Rexroth SYNAX 200 7.3 Examples for the fibre-optics cable ring structure Example 1: Drive ring YF000223V01_EN.bmp Fig.
7-12 Fibre-optics cable connections Rexroth SYNAX 200 Example 2: PPC link single ring drive drive 1 2 drive k ... PPC-R + DAQ SYNAX ring 1 RECO 8888 H1 S1 DAQ U1 RESET S2 H2 DIST TX RX U2 X10 X1 drive drive 1 2 drive m ... U3 X16 U4 COM PROG Q1 Q2 I1 I2 I3 24Ve 0Ve Bb Bb 24V 0V PPC-R02.2 PPC-R + DAQ RECO SYNAX ring 2 H1 8888 link ring S1 DAQ RESET S2 U1 H2 DIST TX RX U2 X10 X1 ...
Fibre-optics cable connections 7-13 Rexroth SYNAX 200 Example 3: PPC link double ring drive drive 1 2 ... drive k PPC-R + DAQ SYNAX ring 1 Rexroth PPC-R22.1 8888 H1 primary ring S1 U1 S2 DAQ H2 RESET DIST TX RX U2 X10 X1 ... U3 X16 U4 COM drive m PROG drive drive 1 2 Q1 Q2 I1 I2 I3 24Ve 0Ve Bb Bb 24V 0V secondary ring PPC-R + DAQ Rexroth SYNAX ring 2 PPC-R22.1 8888 H1 S1 U1 S2 DAQ H2 RESET DIST TX RX U2 X10 X1 U3 X16 U4 COM ...
7-14 Fibre-optics cable connections Rexroth SYNAX 200 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Set-Up interfaces (SynTop, DOLFI) 8-1 Rexroth SYNAX 200 8 Set-Up interfaces (SynTop, DOLFI) 8.1 General information The PC set-up software SynTop is connected to the PPC by means of a serial interface. This uses the PPC interface X10 or X16. The choice of the interface can be made using a parameter. The interface X10 is galvanic separated and therefore it should be used preferably. 8.2 Serial connection of the PPC Use the standard control cable IKB0005 to connect the PPC.
8-2 Set-Up interfaces (SynTop, DOLFI) RS485 link SynTop can communicate with several PPCs using an RS485 link. Up to 20 PPCs can be connected (driver rating of the RS485 driver of the PPC). If there are more PPCs operated in one RS485 link, then RS485 repeater have to be installed at suitable positions.
Set-Up interfaces (SynTop, DOLFI) 8-3 Rexroth SYNAX 200 Interface module PSM-EG-RS232/RS485-P/2D YG000061V01_NN.bmp Fig. 8-5: Interface module PSM-EG-RS232/RS485-P/2D Switch settings: 1. 180R BUS-END ON (only at the bus end) 2. S1 to DTE 3. RTS/CTS high-active (bridge jumper X6 from pin 3 to pin 4) The RS485 directional switches of the module uses the RTS signal. With these cables the TxD of the sender is connected to the RTS of the module, i.e. with each 1 bit there is a switch to transmit.
8-4 Set-Up interfaces (SynTop, DOLFI) Rexroth SYNAX 200 Cable from the PC to the converter The cable from the PC to the interface module is constructed as follows: Cable valid for PSM-EG and PSM-ME RS232 cable from PC to converter PSM-EG.: D-subminiature 9-pin, bushing PC side: D-subminiature 9-pin, bushing TxD RxD CTS RTS DTR DSR GND TxD 3 RxD 2 CTS 8 RTS 7 DTR 4 DSR 6 GND 5 connector housing 3 2 8 7 4 6 5 connector housing YF000211V01_EN.FH7 Fig.
Set-Up interfaces (SynTop, DOLFI) 8-5 Rexroth SYNAX 200 RS485 connection of the PPCs Rexroth H1 PPC-R22.1 8888 S1 U1 S2 +5V 0V H2 RESET DIST TX RX 9 U4 10 12 COM PROG Q1 Q2 I1 I2 I3 24Ve 0Ve Bb Bb 24V 0V U3 X16 U2 X10 X1 15 8 7 GND 5 4 RS485RS485+ 1 X10 or X16 YG000062V02_EN.FH7 Fig. 8-8: RS485 connection of the PPC RS485 connection of the interface module On RS485, the D(A) and D(B) are twisted in pairs and connected. GND is also connected.
8-6 Set-Up interfaces (SynTop, DOLFI) Rexroth SYNAX 200 RS485 cable The RS485 bus cable should be shielded and twisted in pairs. The 2 diameter should equal at least 0.22mm , with a characteristic impedance of 100-120Ω. The shield is applied at both ends of the transmission path. If equipotential currents are expected, then one side is directly grounded and the other is grounded via a 15nF capacitor. The order designation of the cables can be found in section 9.
Set-Up interfaces (SynTop, DOLFI) 8-7 Rexroth SYNAX 200 8.4 Connection of the PPC with Ethernet ETH01 only with PPC-P11 To use the Ethernet connection an Ethernet card (ETH01) must be available as an option module. Ethernet connection to SynTop is not explicit activated, but it is automatically activated, if an Ethernet card is available. The Ethernet address, the subnet mask and the default gateway must be entered on the PPC. The settings can be done via serial connection or with the S1 menu. Pin 8 .
8-8 Set-Up interfaces (SynTop, DOLFI) 8.5 Rexroth SYNAX 200 Firmware update (DOLFI) With the help of the windows program DOLFI version 01VRS (from 01V08) or 02VRS (from 02V07) firmware updates can be made. DOLFI version 01VRS DOLFI version 01VRS offers the possibility to make updates with the help of • the serial interface.
Appendix 9-1 Rexroth SYNAX 200 9 Appendix 9.1 Dimensional sheets, terminal diagrams control components PPC-R21.1 and PPC-R22.1 Ethernet connection 165 4,5 22 126,5 192 83,7 11 214 41,5 PPC-R21.1 PPC-R22.1 PE screw connector M5 YM000001V02_EN.FH7 Fig. 9-1: Dimensional sheet PPC-R21.1 and PPC-R22.
9-2 Appendix Rexroth SYNAX 200 Option cards based on the MotionControl (for the PPC) DAQ03.1R DAQ03.1R X54 RUN/ARC H6 X52 Primary TX X53 RX H11,H12,H17,H18 MSSP X70 Secondary TX X71 RX YG000063V01_NN.FH7 Fig. 9-2: DAQ03.1R DAQ04.1R DAQ04.1R X54 Primary TX X53 RUN/ARC H6 X52 RX H11,H12,H17,H18 MSSP X70 X71 Secondary TX RX YG000074V01_NN.FH7 Fig. 9-3: DAQ04.
Appendix 9-3 Rexroth SYNAX 200 LAG X10 24Vext 2 0V 1 X81 X82 MEC_ENDAT.FH7 Fig. 9-4: LAG Profibus slave interface DPS01 PROFIBUS-DP Slave module 1 6 X75 PROFIBUS interface (slave) X75 X79 PROFIBUS diagnostic interface RS232 C (project planning interface) 1 6 X79 DP-SLAVE RDY RUN ERR STA YG000064V01_EN.FH7 Fig.
9-4 Appendix Rexroth SYNAX 200 DeviceNet slave interface DNS03 X85 DeviceNet interface (slave) X85 X89 RDY RUN NET MOD X89 DeviceNet diagnosis interface RS232 C (project planning interface) DN-SLAVE YG000038V01_EN.FH7 Fig. 9-6: DeviceNet slave interface DNS03 Ethernet interface ETH Pin 8 ... Pin 1 X94 Ethernet interface X94 X99 Ethernet diagnosis interface RS232 C (project planning interface) X99 ETHERNET RDY RUN ERR STA YG000042V01_EN.FH7 Fig.
Appendix 9-5 Rexroth SYNAX 200 Option cards based on the PLC (for the PPC) Profibus master interface DPM01 PROFIBUS-DP master module (P1) 1 6 X70 PROFIBUS interface (master) X70 1 X7 6 DP-MASTER X74 PROFIBUS diagnostic interface RS232 C (project planning interface) RD RU ERR STA YG000065V01_EN.FH7 Fig.
9-6 Appendix Rexroth SYNAX 200 2,25 12 2 7 98 56 9 42 54.5 47 42 4,5 Mounting dimensions module carrier RMB02.2-02 and RMB02.2-04 77 Screw for locking the subrack on the tophat rail TS35 x27 x15 120 217 Tophat rail YM000002V01_EN.FH7 12 2,25 Screw for locking the subrack on the tophat rail 4,5 Fig. 9-10: Module carrier RMB02.2-02 9 2 182 121 54,5 77 47 42 56 7 120 217 S1 Tophat rail TS 35 x 27 x15 YM000003V01_EN.FH7 Fig. 9-11: Module carrier RMB02.
Appendix 9-7 Rexroth SYNAX 200 182 121 47 42 182 S1 120 217 S1 182 YM000004V01_NN.FH7 Fig. 9-12: Side-by-side installation of several RMB02.
9-8 Appendix 9.2 Rexroth SYNAX 200 Dimensional sheets, terminal diagrams RECO Input module RME02.2-16-DC024 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 12 X 1 8 I*.1.0 I*.1.1 I*.1.2 I*.1.3 I*.1.4 I*.1.5 I*.1.6 I*.1.7 9 0V 2 3 4 5 6 7 192 1 214 36 0V X 8 I*.0.0 I*.0.1 I*.0.2 I*.0.3 I*.0.4 I*.0.5 I*.0.6 I*.0.7 9 0V 1 2 3 4 5 6 7 1 0V RME02.2-16- SM100001V01_EN.FH7 Fig. 9-13: Dimensional sheet RME02.
Appendix 9-9 Rexroth SYNAX 200 Input module RME02.2-32-DC024 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 35 11 X 1 2 3 4 5 6 7 8 9 I*.3.0 I*.3.1 I*.3.2 I*.3.3 I*.3.4 I*.3.5 I*.3.6 I*.3.7 1 2 3 4 5 6 7 8 9 I*.2.0 I*.2.1 I*.2.2 I*.2.3 I*.2.4 I*.2.5 I*.2.6 I*.2.7 1 2 3 4 5 6 7 8 9 I*.1.0 I*.1.1 I*.1.2 I*.1.3 I*.1.4 I*.1.5 I*.1.6 I*.1.7 214 192 X X X 1 2 3 4 5 6 7 8 9 0V 0V 0V I*.0.0 I*.0.1 I*.0.2 I*.0.3 I*.0.4 I*.0.5 I*.0.6 I*.0.7 0V RME02.2-32- SM100002V01_EN.
9-10 Appendix Rexroth SYNAX 200 Input module RME02.2-16-AC115 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 X 8 9 CO 2 3 4 5 6 7 1 CO X 214 192 12 I*.1.0 I*.1.1 I*.1.2 I*.1.3 I*.1.4 I*.1.5 I*.1.6 I*.1.7 1 ca.36 8 I*.0.0 I*.0.1 I*.0.2 I*.0.3 I*.0.4 I*.0.5 I*.0.6 I*.0.7 9 CO 1 2 3 4 5 6 7 1 CO RME02.2-16- SM100003V01_EN.FH7 Fig. 9-15: Dimensional sheet RME02.
Appendix 9-11 Rexroth SYNAX 200 Output module RMA02.2-16-DC024-200 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 36 12 1 Q*.1.0 2 Q*.1.1 3 4 Q*.1.2 Q*.1.3 5 Q*.1.4 6 Q*.1.5 7 Q*.1.6 8 Q*.1.7 9 +U 1 +U 1 0V 1 0V X2 214 192 X 1 Q*.0.0 2 Q*.0.1 3 Q*.0.2 4 Q*.0.3 5 Q*.0.4 6 Q*.0.5 7 Q*.0.6 8 Q*.0.7 9 +U 1 +U 1 0V 1 0V RMA02.2-16-DC024- SM100004V01_EN.FH7 Fig. 9-16: Dimensional sheet RMA02.
9-12 Appendix Rexroth SYNAX 200 Output module RMA02.2-32-DC024-050 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 35 11 X 1 2 3 4 5 6 7 8 9 10 214 192 X 1 2 3 4 5 6 7 8 9 10 X 1 2 3 4 5 6 7 8 9 1 X 1 2 3 4 5 6 7 8 9 1 Q*.3.0 Q*.3.1 Q*.3.2 Q*.3.3 Q*.3.4 Q*.3.5 Q*.3.6 Q*.3.7 +U 0V Q*.2.0 Q*.2.1 Q*.2.2 Q*.2.3 Q*.2.4 Q*.2.5 Q*.2.6 Q*.2.7 +U 0V Q*.1.0 Q*.1.1 Q*.1.2 Q*.1.3 Q*.1.4 Q*.1.5 Q*.1.6 Q*.1.7 +U 0V Q*.0.0 Q*.0.1 Q*.0.2 Q*.0.3 Q*.0.4 Q*.0.5 Q*.0.6 Q*.0.7 +U 0V RMA02.
Appendix 9-13 Rexroth SYNAX 200 Output module RMA02.2-16-AC230-200 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 36 12 X 1 2 Q*.1.0 3 4 Q*.1.1 5 6 7 Q*.1.2 8 Q*.1.3 9 1 Q*.1.4 1 1 Q*.1.5 1 1 Q*.1.6 214 192 1 1 Q*.1.7 X 1 2 Q*.0.0 3 4 Q*.0.1 5 6 Q*.0.2 7 8 Q*.0.3 9 1 Q*.0.4 1 1 Q*.0.5 1 1 Q*.0.6 1 1 Q*.0.7 RMA02.2-16-AC230- SM100006V01_EN.FH7 Fig. 9-18: Dimensional sheet RMA02.
9-14 Appendix Rexroth SYNAX 200 Output module RMA02.2-16-RE230-200 total installation depth incl. base rack ca. 150 41,3 4,3 23,5 57,5 36 12 X 1 2 Q*.1.0 3 4 Q*.1.1 5 6 7 Q*.1.2 8 Q*.1.3 9 1 Q*.1.4 1 1 Q*.1.5 1 1 Q*.1.6 214 192 1 1 Q*.1.7 X 1 2 Q*.0.0 3 4 Q*.0.1 5 6 Q*.0.2 7 8 Q*.0.3 9 1 Q*.0.4 1 1 Q*.0.5 1 1 Q*.0.6 1 1 Q*.0.7 RMA02.2-16-RE230- SM100007V01_EN.FH7 Fig. 9-19: Dimensional sheet RMA02.
Appendix 9-15 Rexroth SYNAX 200 Analog module RMC02.2-2E-1A total installation depth incl. base rack ca. 150 4,3 41,3 23,5 57,5 ca.36 12 UANAL X 1 IA 2 IIN 3 4 U IIN UI 5 UI 6 GND 7 GND - 8 ANALOG-INPUT 1 214 192 X 1 IA CONST 2 IIN 3 U IIN UIN 4 5 UIN 6 GND 7 GND 8 ANALOG-INPUT 2 X 1 IO 0- 2 UO 3 GND 4 GND 5 ANALOG-OUTPUT 1 RMC02.2-2E-1A SM100008V01_EN.FH7 Fig. 9-20: Dimensional sheet RMC02.
9-16 Appendix 9.3 Rexroth SYNAX 200 Dimensional sheets Rexroth Inline The enclosure dimensions of a clamp are defined of the dimensions of the electronic socket and the dimensions of the connector. The electronic sockets of the clamps are available in three construction widths (12,2 mm, 24,4 mm and 48,8 mm). Thereon one, two or four connectors with a width of 12,2 mm are plugged in. With the plugged connector every clamp has a depth of 71,5 mm. The height depends on the used connector.
Appendix 9-17 Rexroth SYNAX 200 Eight-fold enclosure SM100011V01_NN.jpg Fig. 9-23: Dimensions of the electronic sockets (eight-fold enclosure) Connectors SM100012V01_NN.jpg L: A standard connector B shield connector C extended double signal connector Fig. 9-24: Dimensions of the connectors The depth of the connectors is not relevant, because it does not influence the depth of the complete module.
9-18 Appendix 9.4 Rexroth SYNAX 200 Dimensional sheets Rexroth Fieldline Rexroth Fieldline modules RF-FLS PB M12 DI 8 M12, RF-FLS DN M12 DI 8 M12 SM100013V01_NN.bmp Fig. 9-25: Dimensional sheet Rexroth Fieldline module RF-FLS PB M12 DI 8 M12, RF-FLS DN M12 DI 8 M12 Rexroth Fieldline modules RF-FLS PB M12 DO 8 M12-2A, RF-FLS DN M12 DO 8 M12-2A SM100014V01_NN.bmp Fig.
Rexroth SYNAX 200 Appendix 9-19 Rexroth Fieldline modules RF-FLS PB M12 DIO 4/4 M12-2A, RF-FLS DN M12 DIO 4/4 M12-2A SM100015V01_NN.bmp Fig.
9-20 Appendix 9.5 Rexroth SYNAX 200 Dimensional sheets visualization units BTV/VSP/IPC/VDP/ VPP Visualization unit BTV 16 290 350 HM100001V01_NN.bmp Fig. 9-28: Dimensions – front panel BTV 16.2BB 20.4 139.8 130 312.5 7.5 175 342.5 HM100002V01_NN.bmp Fig. 9-29: Top view – connector panel BTV 16.
Appendix 9-21 16 7.5 M4 26.2 145 198.6 206.8 282.5 Rexroth SYNAX 200 HM100003V01_NN.bmp Fig. 9-30: Side view BTV 16.
9-22 Appendix Rexroth SYNAX 200 Visualization unit BTV 40 370 407 HM100004V01_NN.eps 16 7.5 M4 26.2 185 206.8 198.6 362.5 Fig. 9-31: Dimensions – front panel BTV 40.2BE HM100004V01_NN.eps Fig. 9-32: Side view BTV 40.
Appendix 9-23 Rexroth SYNAX 200 Visualization unit VSP 16 290 350 HM100012V01_NN.FH7 Fig. 9-33: Dimensions - Front panel VSP 16.1 XPS2 XMS XLAN XKB XUSB XCOM XLPT XVGA HM100011V01_NN.FH7 Fig. 9-34:Top view - connector panel VSP 16.
9-24 Appendix Rexroth SYNAX 200 256 5 181.5 208 HM100013V01_NN.FH7 Fig. 9-35: Side view VSP 16.
Appendix 9-25 Rexroth SYNAX 200 Visualization unit VSP 40 375 mouting cutout 1 6 70 370 230 338 mounting cutout 16 307 407 50 HM100014V01_EN.FH7 Fig. 9-36: Dimensions - Front panel VSP 40.1 35.5 Fig. 9-37: Side view VSP 40.
9-26 Appendix Rexroth SYNAX 200 PC-Box IPC 40 .5 85 150.5 ¯6 30 0 1 350 HM100016V01_NN.EPS Fig. 9-38: Housing dimensions IPC 40 Remote display VDP 16 300 360 HM100017V01_NN.FH7 5 16 64.5 26.5 Fig. 9-39: Dimensions - Front panel VDP 16.1 HM100018V01_NN.FH7 Fig. 9-40: Bottom view VDP 16.
Appendix 9-27 Rexroth SYNAX 200 350 17 7.5 316 167.5 167.5 HM100019V01_NN.FH7 Fig. 9-41: Top view VDP 16.
9-28 Appendix Rexroth SYNAX 200 Remote display VDP 40 370 407 HM100020V01_NN. FH7 44.5 14 4 16 68.4 30.5 Fig. 9-42: Dimensions - Front panel VDP 40.1 HM100021V01_NN.FH7 Fig. 9-43: Bottom view VDP 40.1 407 57 16 316 7.5 196 196 7.5 HM100022V01_NN.FH7 Fig. 9-44: Top view VDP 40.
Appendix 9-29 Rexroth SYNAX 200 9.6 Dimensional sheets visualization units VEP VEP 30 200 296 8,4" VEP_30CC_Frontansicht.FH9 Fig. 9-45: Dimensions - Front panel VEP30.1CCU M4 Auswerfer bei Gerätemontage gedrückt! 15.5 72 5 VEP_30CC_Seitenansicht.FH9 Fig. 9-46: Side view VEP 30.
9-30 Appendix Rexroth SYNAX 200 VEP 40 290 350 12,1" VEP_40CE_Frontansicht.FH9 Fig. 9-47: Dimensions - Front panel VEP 40.1CEU 5 78.3 M4 M5 15.5 VEP_40CE_Seitenansicht.FH9 Fig. 9-48: Side view VEP 40.
Appendix 9-31 Rexroth SYNAX 200 VEP 50 370 407 15,0" VEP_50CH_Frontansicht.FH9 Fig. 9-49: Dimensions - Front panel VEP 50.
9-32 Appendix Rexroth SYNAX 200 33 M4 M5 15.5 82 5 VEP_50CH_Seitenansicht.FH9 Fig. 9-50: Side view VEP 50.
Appendix 9-33 Rexroth SYNAX 200 9.7 Dimensional sheets miniature control terminals Miniature control terminal VCP 01.1 - in preparation Fig. 9-51: Miniature control terminal VCP 01.1 Miniature control terminal VCP 02.1 HM100006V01_NN.bmp Fig. 9-52: Miniature control terminal VCP 02.
9-34 Appendix Rexroth SYNAX 200 Miniature control terminal VCP 05.1 HM100007V01_NN.bmp Fig. 9-53: Miniature control terminal VCP 05.1 Miniature control terminal VCP 08.1 HM100008V01_NN.bmp Fig. 9-54: Miniature control terminal VCP 08.
Appendix 9-35 Rexroth SYNAX 200 Miniature control terminal VCP 20.1 HM100009V01_NN.bmp Fig. 9-55: Miniature control terminal VCP 20.1 Miniature control terminal VCP 25.1 HM100010V01_NN.bmp Fig. 9-56: Miniature control terminal VCP 25.
9-36 Appendix 9.8 Rexroth SYNAX 200 Dimensional sheets, terminal diagrams drives Option EN1: HSF, resolver 15-pin D-sub. connector (screw mounting) encoder A+ AB+ B- GND_Encoder VCC_Encoder I2C_SCLK I2C_SDAin I2C_SDAout I2C_Fsample 1) 2 A+ 9 A- 3 B+ 10 B- 1 GND_Shield 5 free 6 11 free free 13 free 4 GND_Encoder 12 VCC_Encoder 7 I2C_SCLK 15 I2C_SDAin 8 I2C_SDAout 14 I2C_Fsample 2) 9 8 15 1 DA100001V01_EN.fh7 Fig. 9-57: Terminal diagram EN1 Option EN2: EnDAT2.
Appendix 9-37 Rexroth SYNAX 200 15-pin D-sub. bushing (screw mounting) encoder A+ AB+ BR+ R- GND_Encoder VCC_Encoder 1) 7 7 A+ 8 8 A- 6 6 B+ 5 5 B- 14 14 4 4 R+ 3 3 R- 2 2 Sense- 1 1 Sense+ 10 10 GND_Encoder 12 12 VCC_Encoder 15 15 EncData- 9 9 EncData+ 13 13 EncCLK- 11 11 EncCLK+ 9 1 15 8 GND_Shield 2) DA100003V01_EN.fh7 Fig. 9-59: Terminal diagram EN2 - square-wave encoder 15-pin D-sub.
9-38 Appendix Rexroth SYNAX 200 Option L1: Starting lockout 1 5 6 9 DA100005V01_NN.FH7 Fig.
Appendix 9-39 Rexroth SYNAX 200 Option MD1: Digital I/O extension 1 14 25 13 DA100006V01_NN.FH7 Fig.
9-40 Appendix Rexroth SYNAX 200 Option MA1: Analog I/O extension 15 8 9 1 DA100007V01_NN.FH7 Fig.
Appendix 9-41 Rexroth SYNAX 200 distortion display (see section 8.3 "Commissioning") M DSS 02.1 SERCOS interface DSS02.1M H3 ERR FSMA connector 2,2 ø INS0420/F02 6,0 ø INS0425/F02 X 10 TX X10 fiber-optic interface transmitter TX 3 1 4 0 5 8 7 2 3 1 4 S2 LOW 9 6 0 5 9 6 8 X 11 RX 7 X11 fiber-optic interface receiver S3 HIGH 2 RX E1 1 1 2 2 E2 E1 E2 3 3 E3 4 4 E4 5 5 E5 6 6 E6 7 7 8 8 +UL 0VL 9 9 9pin plug-in screw clamp part no.
9-42 Appendix Rexroth SYNAX 200 Input / output interface DEA DEA04.2M, DEA05.2M, DEA06.
Appendix 9-43 Rexroth SYNAX 200 DEA08.1M, DEA09.1M, DEA10.1M ready-made cable IKS4186 M DEA10.1 ERR M DEA09.1 ERR ERR 62 42 21 X 64 X 65 X 66 43 22 1 400 INK0598 connector INS0620/L01 ferrules for intermediate clamping 58,0 In 0 In 1 In 2 In 3 In 4 In 5 In 6 In 7 In 8 In 9 In 10 Out 0 Out 1 Out 2 Out 3 Out 4 Out 5 Out 6 Out 7 CLC_Bb 0Vext. In 11 In 12 In 13 In 13 In 15 In 16 In 17 In 18 In 19 In 20 In 21 Out 8 Out 9 Out 10 Out 11 Out 12 Out 13 Out 14 Out 15 +Uext. 0Vext.
9-44 Appendix Rexroth SYNAX 200 If an EnDat interface has been selected then do not connect voltage supply! X58 1 1 24 V ext. 2 2 0 V ext. 3 3 Schirm 4 4 frei M 4-pin plug-in screw clamp part no.: 254006 DAG 01.2 Encoder interface DAG01.2M (EnDat or SSI interface) X58 +UL 0VL Encoder interface with EnDat interface 25-pin D-sub.
Appendix 9-45 Rexroth SYNAX 200 Analog interface with actual position value output DAE02.1M 14-pin plug-in, screw clamp, part no.: 274838 2 3 temperature prewarning drive enable 4 5 drive halt 6 ± 10V analog input 2 7 DC +24V ext. 8 9 DC 0V ext. 10 11 clear error 12 stop 13 pos. travel range limit switch absolute encoder emulator (SSI data format) X76 8 8 1 1 3 3 4 4 BN 5 5 GN 6 6 7 7 2 2 9 9 1) DATA (+) DATA () DC 0 V ext. DC +24 V ext.
9-46 Appendix Rexroth SYNAX 200 DSA 1.1 Absolute encoder emulator DSA01.1M absolute encoder emulator (SSI data format) 15-pin D-SUB. connector INS 0519/L01 (screw mounting) part no.: 263 365 cable (2x1,0 + 4x2x0,25)C type: INK 0448 1) DATA (+) BN GN DATA (-) DC 0V ext. BN 12 WH 12 DC +24V ext.
Appendix 9-47 Rexroth SYNAX 200 DEF01.1M Position interface for square-wave signals DEF01.1M type: INK0209 cable (2x1,0+4x2x0,25)C X22 GY Ua2 8 8 Ua2 PK Ua2 1 1 Ua2 RD Ua0 3 3 Ua0 BK Ua0 4 4 Ua0 BN Ua1 5 5 Ua1 GN Ua1 6 6 Ua1 7 7 2 2 9 9 10 10 11 11 12 12 13 13 14 14 15 15 DC 0V ext. WH 12 BN 12 DC +5V ext. 15-pin D-SUB. connector INS0439/C01 (screwed mounting) part no.
9-48 Appendix Rexroth SYNAX 200 Encoder interface DFF01.1M 1) 1) X18 2 2 1 PK 3 3 4 4 SC0VM 5 5 PRIOR_OUT 6 6 10 WH 2 RD 7 7 SCL 7 VT 8 8 SDO 5 BN 9 9 GY 10 10 S+ C+ 11 11 0VM 12 12 13 13 8 12 BN BK 14 14 FS 4 BU 15 15 SDI 1 1 connector INS0439/C01 part no.: 231715 X18 UG not assigned 3 9 DFF01.1 6 GN M encoder GDS 1.
Appendix 9-49 Rexroth SYNAX 200 DLF01.1M High-resolution position interface for sinusoidal signals DLF01.1M max.
9-50 Appendix Rexroth SYNAX 200 Gear wheel encoder interface DZF02.1M 52 M DZF02.1 9pin plug-in connector INS0701/C01 42 28 ready-made cable IKS4314 9pin plug-in connector INS0701/C01 cable INK0209 (colour coding applies INDRAMAT cable type: INK0209) 15pin D-Sub.
Appendix 9-51 Rexroth SYNAX 200 Gear wheel encoder interface DZF03.1M 52 M DZF03.1 9pin plug-in connector INS0701/C01 42 28 ready-made cable IKS4314 9pin plug-in connector INS0701/C01 cable INK0209 (colour coding applies to INDRAMAT cable type: INK0209) 15pin D-Sub.
9-52 Appendix Rexroth SYNAX 200 Encoder branching DGA01.2 295 80 (60) 175 (60) 1,5 35 65 (60) X6 X5 55 X1 X2 X4 (60) 7 7 X3 (9) 200 218 (9) DM100001V01_NN.fh7 Fig. 9-80: Dimensional sheet encoder branching DGA01.
Appendix 9-53 Rexroth SYNAX 200 9.9 List of connectors and ready-made cables Order designation ready-made cable IKB0005 Mating connector of the unit Rexroth cable INS526 INS439 Part no.: R911 278 141, 2m Cable end INK572 Part no.: R911 278 144, 5m Part no.: R911 278 142, 10m Part no.: R911 278 143, 15m (RS232, max. 15m) IKB0012/000,0 9pin/bushing 15pin/pins KG100005V01_EN.FH7 INS439 Part no.: R911 281 715 INK572 (RS232, max. 15m) INS588 9pin/bushing KG100006V01_EN.
9-54 Appendix Rexroth SYNAX 200 INS0541/K01 IKB0034 IKB0034 IKB0034/000,0 INK0698 MN: R911 291 809 (PROFIBUS, max. 1000m) 9-pin male connector IKS0106/000,0 KG100014V01_EN.FH7 INS526 MN: R911 260 838 INK572 (RS232, max. 15m, Konfiguration PROFIBUS) INS588 9-pin female connector 9-pin female connector KG100015V01_EN.FH7 100 100 IKB0052/000,0 IKB0052 MN: R911 305 090 INK0572 IKB0052 (serial RS232 for VCP) 1 15 INS0760/C01 INS0520/L01 1 25 KG100002V01_NN.
Appendix 9-55 Rexroth SYNAX 200 Connectors Y connector for ready-made cables with active termination INS0619/K01 Part no.: R911 279 583 INS0619/RS485 (15pin/pins) KG100010V01_EN.FH7 connector for ready-made cables with active termination INS0645/K01 Part no.: R911 282 040 INS0645/RS422 KG100011V01_NN.FH7 Profibus connector for readymade cables with active termination INS0540/K01 Part no.: R911 279 538 INS0540/Profibus (pins) KG100012V01_EN.FH7 INS0541/K01 Part no.
9-56 Appendix Rexroth SYNAX 200 9.10 Supplementary documentation This document contains dimensional sheets and terminal diagrams of the components concerning SYNAX 200. Supplementary documentation: • "RECO-SPS ISP200-R Project Planning Manual“ (DOK-CONTRL-MTS-R0*.2**-PR01-EN-P) • "SERCOS I/O Unit RECO02.2 Configuration“ (DOK-CONTRL-RECO02.
Index 10-1 Rexroth SYNAX 200 10 Index A analog input/output modules 4-9 Analog inputs 5-41 Analog inputs R-IB IL 24 AI 2/SF 6-36 Analog inputs R-IB IL 24 TEMP 2 RTD 6-37 Analog inputs R-IB IL AI 8/IS 6-38 Analog inputs R-IB IL AI 8/SF 6-37 Analog module RMC02.
10-2 Index Rexroth SYNAX 200 DAQ 4-7, 4-8, 7-3 DAQ - Brief description 6-4, 6-5 DAQ03 4-7, 6-4 DAQ03 General specifications 6-4 DAQ03.1R 9-2 DAQ04 4-8, 6-4 DAQ04 General specifications 6-5 DAQ04.1R 9-2 Data transmission with fibre-optics cable 7-1 DEA04 5-37 DEA04.2M 9-42 DEA05.2M 9-42 DEA06.2M 9-42 DEA08 5-37 DEA08.1M 9-43 DEA09.1M 9-43 DEA10.1M 9-43 Decentralized I/O 4-10 Decentralized IO 1-5 DEF01.
Index 10-3 Rexroth SYNAX 200 DNM - Brief description 6-10 DNM03 4-8, 6-10, 9-5 DNM03 General specifications 6-10 DNS - Brief description 6-7 DNS03 4-6, 6-7, 9-4 DNS03 General specifications 6-7 DOLFI 8-8 Double ring 7-3, 7-13 DPM - Brief description 6-9 DPM01 4-8, 6-9, 9-5 DPM01 General specifications 6-9 DPS - Brief description 6-6 DPS01 4-6, 6-6, 9-3 DPS01 General specifications 6-6 Drive address 7-2 Drive components 6-84, 6-108 Drive configuration - example 5-65 Drive configuration labeling 5-2 Drive c
10-4 Index Rexroth SYNAX 200 F Fibre-optics cable - Technical data 7-6 Fibre-optics cable accessories 7-5 Fibre-optics cable coupling 7-4 Fibre-optics cable leadthroughs 7-4, 7-5 Fibre-optics cables connection 7-7 Fibre-optics cables mounting 7-7 Fibre-optics cables routing 7-7 Fibre-optics cables storage 7-7 Fieldbus module 1-3 Firmware download 6-104 Firmware update 8-8 FSMA standards (IEC 874-2) 7-4 Function clamp R-IB IL CNT 6-39 G Glass fibre-optics cable 7-5, 7-6 Grounding 4-19 H HCS02.
Index 10-5 Rexroth SYNAX 200 IKO0985 7-6 Inappropriate use 2-2 Consequences, Discharge of liability 2-1 Incremental encoder emulation 5-42 Incremental encoder with sinusoidal signals 1Vss 5-40 IndraDrive C 6-76 IndraDrive C Brief description 6-76 IndraDrive C Power section 6-82 IndraDrive M 6-76 IndraDrive M Brief description 6-76 IndraDrive M Power section 6-81 IndraDyn L 1-9 Input module RME02.2-16-AC115 6-16 Input module RME02.2-16-DC024 6-12 Input module RME02.
10-6 Index Rexroth SYNAX 200 Motion control configuration 4-1 Motion control configuration - example 5-64 Motion control configuration with PLC 4-2 Motion control configuration without PLC 4-1 Motion control option cards 6-4 MotionControl PPC-P 1-3, 6-3 MotionControl PPC-R 1-2 Motor /controller combination 5-2 MSM020 Type code 6-97 MSM030 Type code 6-97 MSM040 Type code 6-98 O Optical transmission 7-2 Option cards - Brief description 4-6 Option cards for PPC-R and PPC-P 4-6 Option EN1 9-36 Option EN2 9-3
Index 10-7 Rexroth SYNAX 200 PPC-R2x - Connector pin assignment X1 4-26 PPC-R2x - EMC data 4-25 PPC-R2x - Inputs and outputs 4-25 PPC-R2x - Interface pin assignment of X10 4-27 PPC-R2x - Interface pin assignment of X16 4-27 PPC-R2x - Interfaces 4-25 PPC-R2x - Power supply 4-24 PPC-R2x - Specifications 4-24 Precision requirements 5-1 Primary ring 7-12, 7-13 Profibus DP slave interface 4-6 Profibus master interface DPM01 9-5 Profibus slave interface DPS01 9-3 Profibus-DP block I/O module R-ILB PB 24 DI16 DO
10-8 Index Rexroth SYNAX 200 R-IB IL 24 DI 16 General specifications 6-30 R-IB IL 24 DI 2 6-29 R-IB IL 24 DI 2 - Brief description 6-29 R-IB IL 24 DI 2-2 General specifications 6-29 R-IB IL 24 DI 4 6-29 R-IB IL 24 DI 4 - Brief description 6-29 R-IB IL 24 DI 8 6-30 R-IB IL 24 DI 8 - Brief description 6-30 R-IB IL 24 DI 8 General specifications 6-30 R-IB IL 24 DO 16 6-34 R-IB IL 24 DO 16 - Brief description 6-34 R-IB IL 24 DO 2-2 General specifications 6-32 R-IB IL 24 DO 2-2A 6-32 R-IB IL 24 DO 2-2A - Brief
Index 10-9 Rexroth SYNAX 200 R-ILB PB 24 DI16 DO16 General specifications 6-41 RMA 4-9 RMA02.2-16-AC230-200 6-22, 9-13 RMA02.2-16-AC230-200 - Brief description 6-22 RMA02.2-16-AC230-200 General specifications and pin assignments 6-22 RMA02.2-16-AC230-200 Type code 6-23 RMA02.2-16-DC024-200 6-18, 9-11 RMA02.2-16-DC024-200 - Brief description 6-18 RMA02.2-16-DC024-200 General specifications and pin assignments 6-18 RMA02.2-16-DC024-200 Type code 6-19 RMA02.2-16-RE230-200 6-24, 9-14 RMA02.
10-10 Index Rexroth SYNAX 200 Supply voltage clamp R-IB IL 24 PWR IN 6-40 Supply voltage clamp R-IB IL 24 SEG/F 6-40 SYNAX 200 system 1-1 SynTop 8-1 System components 1-2 System documentation 6-107 System structure 1-10 T T2 6-8 Terminal set R-IB IL DOR LV-SET 6-36 Top view – connector panel BTV 16.2 9-20 Top view - connector panel VSP 16.1 9-23 Top view VDP 16.1 9-27 Top view VDP 40.
Index 10-11 Rexroth SYNAX 200 VDP 16, VDP 40, IPC 40/VSB40 - Specifications of the power supply 115V / 230V 4-42 VDP 40 4-13, 6-55, 9-28 VDP 40 Type code 6-58 VEP 1-7 VEP 30 4-15, 6-60, 9-29 VEP 30 Type code 6-61 VEP 30, VEP 40, VEP 50 - Ambient conditions 4-49 VEP 30, VEP 40, VEP 50 - General specification 4-49 VEP 30, VEP 40, VEP 50 - Specifications of the front 4-48 VEP 30, VEP 40, VEP 50 - Specifications of the interfaces 4-48 VEP 30, VEP 40, VEP 50 - Specifications of the power supply 4-49 VEP 30, VE
10-12 Index Rexroth SYNAX 200 DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Service & Support 11-1 Rexroth SYNAX 200 11 Service & Support 11.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns - telefonisch - by phone: über Service Call Entry Center - via Service Call Entry Center Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries.
11-2 Service & Support Rexroth SYNAX 200 11.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland – Germany Vertriebsgebiet Mitte Germany Centre Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 97816 Lohr am Main / 97803 Lohr Kompetenz-Zentrum Europa Tel.
Service & Support 11-3 Rexroth SYNAX 200 Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, from abroad: don’t dial (0) after country code, Italien: 0 nach Landeskennziffer mitwählen Italy: dial 0 after country code Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse 13 1120 Wien Tel.
11-4 Service & Support Rexroth SYNAX 200 Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova 5 627 00 Brno Tel.: +420 (0)5 48 126 358 Fax: +420 (0)5 48 126 112 DEL a.s. Strojírenská 38 591 01 Zdar nad Sázavou Tel.: +420 566 64 3144 Fax: +420 566 62 1657 Bosch Rexroth Kft.
Service & Support 11-5 Rexroth SYNAX 200 Africa, Asia, Australia – incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, 31 95 Melbourne Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai 200131 - P.R.
11-6 Service & Support Rexroth SYNAX 200 Nordamerika – North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Tel.: +1 847 6 45 36 00 Fax: +1 847 6 45 62 01 servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.
