Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
ASSEMBLY AND INSTALLATION REPORT FOR THE INSTALLER
6 720 803 687 (2012/11)92
15 ASSEMBLY AND INSTALLATION REPORT FOR THE INSTALLER
The assembly and installation report is designed as a confirmation that
the assembly and installation have been carried out correctly by a
competent person.
"Correctly carried out" means "in accordance with the installation
instructions and in compliance with currently applicable standards".
The assembly and installation report is completed and signed by the
installer.
CONTROL
FW200 programming unit Customer shown how to use control Yes
INSTALLATION
Hybrid Manager (internal unit) fitted and connected Yes | No
Outdoor unit installed and connected On foundations With floor mounting bracket
Wall
• Special considerations regarding the installation location
( chapter 5.2.7, page 21)
Wind Salt Snow Other:
• External unit securely fastened to the foundations. Yes | No
• Anti-vibration mounts firmly secured
(only in the case of roof mounting)
Yes | No
• Checked that there are no excessive vibrations emitted from the
external unit or pipework.
Yes | No
• External unit, including evaporator, fan
and casing checked for external damage.
Yes | No
• Ribbon heater (option) correctly fitted
and connected
Yes | No
• Condensate drain installed
– Frost protection implemented
Yes | No.
• Air routed to the: top bottom left right
• Refrigerant lines connected, insulated
and tightness of the refrigerant circuit checked
( chapter 5.6.6, page 28):
– Step 1 — tightness at 5 bar(g)
– Step 2 — tightness at 15 bar(g)
– Step 3 — tightness at 41.5 bar(g)
Yes | No
• Refrigerant circuit evacuated and dried ( chapter 5.6.8,
page 29)
Yes | No
• Continuous pressure (vacuum) __________________ mbar (a)
Power supply connected ( chapter 5.7, page 5.7) Yes | No
Safe access for maintenance Yes | No
Minimum installation clearances maintained Yes | No
Appliances installed on even surface Yes | No
Evaporator freely accessible
and not near to sources of dust and dirt
Yes | No
HYDRAULIC SYSTEM
New installation | Modernisation measure | Appliance replacement | Other:
Use of other heating appliances together
with Hybrid Split in the same system
If yes: output of additional heat generator
Yes | No Type:
__________ kW
Specified accessories installed Safety valve (3 bar)
Expansion vessel
Pressure gauge
Shut-off valve
Anti-vibration mounts
Pipe material used: ____________________________________
Pipework cleaned Yes | No
Water quality of fill and top-up water checked Yes | No
•Water hardness __________________ °dH
• Water treatment agent that may have been used __________________; __________________
Compliant with system requirements Yes | No
Table 54 Assembly and installation report