Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
REPLACE COMPONENTS
6 720 803 687 (2012/11) 79
11.4 REPLACING THE PCB HOUSING
▶ Remove service cover ( Fig. 73, page 77).
▶ Remove top casing panel.
▶ Remove front casing panel.
▶ Pull BUS cable plug to the hybrid manager at the terminal strip (TB1).
▶ Pull the following plugs at the PCB ( Fig. 74, page 78 and Fig. 81,
page 87).
– Fan motor (CNF1)
– Linear expansion valves (LEV-A and LEV-B)
– Temperature sensors TH3, TH33 on the pipe work for liquid
refrigerant
– Temperature sensor TH32 on compressor casing
– Temperature sensor TH4 for hot gas
– Temperature sensor TH6 for evaporator (2-phase cable) and
outside temperature sensor TH7
– High pressure switch (63H)
–4-way valve
▶ Remove disconnected cables from electronics casing.
▶ Pull compressor plug.
▶ Remove 3 fixing screws from electronics casing.
▶ Remove electronics casing by lifting it clear.
11.5 REPLACING PCBS
11.5.1 NOISE CIRCUIT BOARD
▶ Undo all connectors.
▶ Undo suppression filter ( Fig. 74, page 78) from the plastic
retainers and remove.
11.5.2 POWER CIRCUIT BOARD
REMOVAL
▶ Undo all connectors.
▶ Undo 3 screws from the passive cooler.
▶ Undo inverter PCB ( Fig. 74, page 78) from the plastic retainers
and remove.
INSTALLATION
▶ Apply conducting paste thinly and evenly.
▶ Insert inverter PCB and tighten the 3 screws of the passive cooler.
11.5.3 CONTROLLER CIRCUIT BOARD
▶ Undo all connectors.
▶ Undo PCB ( Fig. 74, page 78) from the plastic retainers and
remove.
11.6 REPLACING FAULTY TEMPERATURE SENSORS TH3,
TH6 OR TH33
▶ Remove service cover ( Fig. 73, page 77).
▶ Remove top casing panel.
▶ Remove front casing panel.
▶ Remove back casing panel.
▶ Pull plug of temperature sensor TH3 (white), TH6 (red) or TH33
(yellow) off the PCB inside the electronics casing ( Fig. 81,
page 87).
▶ Undo fixing of connecting cables on back of electronics casing.
▶ Take temperature sensor TH3, TH33 or TH6 out of its holder.
11.7 REPLACING OUTSIDE TEMPERATURE SENSOR TH7
▶ Remove service cover ( Fig. 73, page 77).
▶ Remove top casing panel.
▶ Pull plug of temperature sensor TH7 (red) off the PCB inside the
electronics casing ( Fig. 81, page 87).
▶ Undo fixing of connecting cable on back of electronics casing.
▶ Take temperature sensor TH7 out of its holder.
11.8 REPLACING TEMPERATURE SENSORS TH4 AND TH32
▶ Remove service cover ( Fig. 73, page 77).
▶ Remove top casing panel.
▶ Remove front casing panel.
▶ Remove back casing panel.
▶ Removing electronics casing
▶ Remove temperature sensor TH4 from the retainer ( Fig. 81,
page 87).
▶ Take temperature sensor TH32 on compressor casing out of its
holder.
CAUTION: Damage through electrostatic discharge!
▶ Never touch a PCB if you are not wearing an earthed
wristband.
CAUTION: Equipment damage due to electrostatic
discharge!
▶ Never touch a PCB if you are not wearing an earthed
wristband.
CAUTION: Damage through electrostatic discharge!
▶ Never touch a PCB without an earthed wristband.
Temperature sensors TH6 and TH7 form a single unit and
must, therefore, be replaced together ( “Replacing
outside temperature sensor TH7”).
CAUTION: Equipment damage due to electrostatic
discharge!
▶ Never touch a PCB if you are not wearing an earthed
wristband.
Temperature sensors TH6 and TH7 are a single unit and
must be replaced at the same time ( “Removing
outside temperature sensor TH6”).
CAUTION: Equipment damage due to electrostatic
discharge!
▶ Never touch a PCB if you are not wearing an earthed
wristband.