Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
FAULTS
6 720 803 687 (2012/11)66
U7 Overheating faulty due to
insufficient hot gas temperature
Fault display “U7” is shown when
superheating of -15 °C lasted longer
than 3 minutes, with the LEV almost
closed (lowest pulse rate) and
10 minutes have passed since the
compressor started.
Poor connection/contacts or terminal loose at the
cables and plugs of hot gas temperature sensor
TH4 on the PCB.
▶ Check and repair contacts, cables and connections for
temperature sensor TH4.
Faulty fixing of hot gas temperature sensor TH4. ▶ Secure temperature sensor TH4 correctly.
Poor connection/contacts or terminal loose at the
cables and plugs on the LEV drive.
▶ Check connections, contacts and terminals on the LEV
drive and repair or replace if required.
Poor or loose contacts at the LEV cables on the
PCB.
▶ Check and repair contacts, cables and connections of the
LEV cables.
Faulty linear expansion valve (LEV). ▶ Check linear expansion valve (LEV) and replace if required.
U8 Fan motor speed fault
The speed on the fan motor is
determined to be faulty if
• a maximum of only 100 rpm is
measured for a period of 15
seconds at an outside
temperature of 20 °C or above
• less than 50 rpm or more than
1500 rpm is measured for a
period of one minute
Fan motor faulty. ▶Check fan motor and replace faulty motor.
Circuit board faulty. ▶ Check PCB and replace, if faulty.
U9 Inverter over or undercurrent and
fault in the serial PCB
communication
• Sudden drop in bus voltage
below 200 V
• Increase in bus voltage above
420 V
• External unit power consumption
drops to only 0.1 A at an
operating frequency of 40 Hz or a
compressor current of 6.0 A.
Increase in supply voltage (mains side). ▶ Check supply voltage on mains side.
Wiring detached from compressor. ▶ Check and correct wiring on compressor and power circuit
board.
Faulty PFC module on external unit power circuit
board.
▶Replace PCB.
Faulty ACT module. ▶Replace ACT module.
CNAF plug detached or disconnected. ▶ Check and correct fit and wiring of CNAF.
Faulty 52C circuit on PCB. ▶Replace PCB.
CN5 plug on power circuit board detached or
disconnected.
▶ Check and correct fit and wiring of CN5.
CN2 plug on power circuit board detached or
disconnected.
▶ Check and correct fit and wiring of CN2.
Code Description Cause Possible solution / check
Table 39 Fault indications, external unit