Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
FAULTS
6 720 803 687 (2012/11)62
Code Description Cause Possible solution / check
No indication — No supply voltage applied to terminal block TB1.
• The mains isolator upstream is switched off
• Poor connection/contacts or terminal loose
• Open phase (L, L1 or N).
▶ Check mains isolator
▶ Check and correct connection, wiring, phases and contacts
at TB1.
No voltage applied to power supply input on power
circuit board.
• Poor connection/contacts or terminal loose
• Power circuit board open phase
• Disconnected plug (R or S).
▶ Check and correct connection, wiring, phases and contacts
at TB1.
▶ Check connection, wiring, phases and contacts on the
plugs on the power circuit board and correct if required.
The PCB receives no power.
• Poor connection/contacts or terminal loose at
the CNDC plug, or plug pulled.
▶ Check and repair contact at the CNDC plug on the PCB.
▶ Check and repair contacts LD1 and LD2 at the power
circuit board and repair if required.
Poor connection/contacts or terminal loose at the
DCL or ACL transformer.
▶ Check and repair contacts at the DCL transformer.
▶ “LO” and “NO” on the interference suppressor board, R and
S on the power circuit board.
Power circuit board faulty. ▶ Replace faulty power circuit board.
PCB at the external unit faulty. ▶ Replace faulty PCB if the steps above have not removed the
problems.
Time limit exceeded for start of operation ▶ Check whether the electromagnetic compatibility of
terminals, power supply or the PCB is being compromised.
▶ Switch the power supply off and on to restart the system.
F5 High pressure switch 63H
If no contact is signalled by high
pressure switch 63H for more than
3 minutes after applying the supply
voltage, fault display “F5” is shown.
Poor connection/contacts or terminal loose at the
63H plug on the PCB of the external unit or plug
pulled.
▶ Check and repair contact at the 63H plug on the PCB.
Poor connection/contacts or terminal loose on the
63H.
▶ Check and repair contacts and cable on the 63H.
63L tripped by faulty components. ▶ Test electrical components.
▶ Replace faulty components.
Circuit board faulty. ▶ Replace faulty PCB.
EA Control cables between internal
and external unit faulty — too
many internal units connected
A test circuit recognises the number
of connected internal units
automatically. Fault message “EA”
will be displayed if a control cable
has a fault for longer than 4 minutes
after a power supply has gone 'live'.
Poor connection/contacts or terminal loose at the
control cable connections or wiring error.
▶ Check and repair contacts, cables and control cable
connections for all appliances.
Control cables incorrectly sized. ▶ Check and correct control cable cross-section and cable
lengths: max. length 30 m.
▶ Check and correct polarity of control cables S1, S2 and S3.
Transmitter/receiver circuit on external unit faulty. ▶ Switch supply voltage off and on and check if the fault
occurs again.
▶ Replace PCBs of the internal or external units concerned if
the fault recurs. Check the control cables.
Transmitter/receiver circuit on internal unit faulty.
Noise in the control cables. ▶ Check the control cables and eliminate cause of noise.
Eb Control cable wiring fault
between internal and external
unit — phases reversed, no contact
A test circuit sets the number of
connected internal units
automatically. If the control cables
are faulty for more than 4 minutes
after connecting the power supply,
the fault display is “Eb” is shown.
Poor or detached contacts at the control cable
connections or wiring faults.
▶ Check and repair contacts, cables and control cable
connections for all appliances.
Control cables incorrectly sized. ▶ Check and correct control cable cross-section and cable
lengths: max. length 30 m.
▶ Check and correct polarity of control cables S1, S2 and S3.
Transmitter/receiver circuit on external unit faulty. ▶ Switch supply voltage off and on and check if the fault
occurs again.
▶ Replace PCBs of the internal or external units concerned if
the fault recurs.
▶ Check the control cables.
Transmitter/receiver circuit on internal unit faulty.
Noise in the control cables. ▶ Check the control cables and eliminate cause of noise.
Power circuit board on external unit faulty. ▶ Switch supply voltage off and on and check if the fault
occurs again.
▶ Replace PCBs of the internal or external units concerned if
the fault recurs. Check the control cables.
Table 39 Fault indications, external unit