Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
FAULTS
6 720 803 687 (2012/11) 57
10.2.3 FAULTS OF THE FW200 PROGRAMMING UNIT
Operating and fault indications of the hybrid manager are displayed on
the FW200 programming unit and on the hybrid manager control
module.
The following information given in the service instructions of the FW200
programming unit is prerequisite.
• Principles of operation
•Troubleshooting
INDICATORS ON THE HYBRID SYSTEM
Indicators on the hybrid manager are displayed exclusively on the
internal display of the hybrid control module.
10.2.4 FAULT DISPLAY ON THE FW 200 WEATHER-COMPENSATED
CONTROLLER AT USER LEVEL
Faults are displayed directly at user level ( Fig. 62).
If the heat pump or the boiler is the cause of the fault, this is shown on
the controller display with a corresponding message. The fault number
displayed will contain at least one letter, e.g. Fault d1 or Fault CC (
Tab. 34).
If the cause of the fault (the heat pump or the boiler) cannot be identified
directly from the information in the fault display:
▶ Check the display on the boiler:
– If the boiler is displaying a fault ( technical documentation for the
boiler), the heat pump is not faulty.)
– If the boiler is not displaying a fault ( technical documentation for
the FW200), before proceeding to check the heat pump.)
See the technical documentation for the FW 200 weather-compensated
controller or the relevant technical documentation for more detailed
information about faults caused by other system components.
Fig. 62 Fault display
[1] Fault number
[2] BUS device that detected the fault and reported it to all
controllers
[3] Description of fault
[4] Code or additional information about fault
LED
fault
Fault
No.
1)
1) This fault number is displayed on the hybrid control module.
Cause Remedy (by contractor)
ON 5H Relay test was activated – –
OFF Heating and DHW mode in parallel Hybrid system runs in heating and DHW
mode simultaneously (parallel)
–
OFF Pump pre-run phase in internal unit – –
OFF Heat pump pre-heat phase – –
OFF Heat pump in operation – –
OFF Hybrid manager pump: post-run phase – –
OFF Heat pump in defrost mode – –
OFF Only EMS heat appliance in operation – –
OFF Heat pump blocked: more than 4 starts
per hour
– –
OFF Differential temperature outside the
permissible range
Indicator for low system flow rate. Check
filter for blockages
and clean if necessary
OFF Heat pump operates with the boiler
blocked
– –
OFF Heat pump in service mode The heat pump is running in service mode
(100% heating output)
Switch over to normal mode on completion of
service work. Service mode terminates
automatically after 15 minutes
Table 33 Hybrid manager indicators (internal unit)
The faults are shown in descending order based on
severity.
If a fault has several causes, the next lower-priority fault
is shown after troubleshooting. Tab. 34 lists the faults
sorted by fault no. and code.
6720803687-38.1Wo
fault
BUS communication
< Back
Boiler
Fault A8
9
12
h
15
21
24
h
3
1
2
3
4