Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer

OPERATION
6 720 803 687 (2012/11)46
6.2.24 COMMISSIONING OF THE AIR TO WATER HEAT PUMP AT
OUTSIDE TEMPERATURES OUTSIDE THE STANDARD
OPERATING RANGE
The air to water heat pump must only be commissioned if the entire
system, including condensing boiler, is connected and ready for
operation. At outside temperatures in excess of 21 °C or below -9 °C, the
air to water heat pump will not start in standard mode, as there is no heat
demand [for the heat pump] in this temperature ranges.
The “Service mode” function of the hybrid control module enables the air
to water heat pump to be commissioned outside the standard operating
temperature range.
Setting “Service mode” at the hybrid control module:
▶ Press “Back” until the parameter list is displayed. (“c” is displayed on
the right hand side of the display).
▶ Turn "Rotary selector" until "5C" is displayed.
▶ Push “Rotary selector” once.
default “0” begins to flash.
▶ Turn the “Rotary selector” to change the value to “1”.
▶ Press the “Rotary selector” to set the value.
“Service mode” is now activated.
6.2.25 INFORMING THE CUSTOMER AND HANDING OVER THE
TECHNICAL DOCUMENTS
▶ Make your customer familiar with the entire heating system and the
operating instructions of the hybrid system.
▶ Turn the system off and then back on to show your customer how the
unit works.
▶ Using the operating instructions, explain to your customer how to act
in case of emergencies. e.g. when there is a fire.
▶ Hand over the technical documents to your customer and together
with your customer complete the separate commissioning report and
sign it.
7 OPERATION
The hybrid control module regulates the hours at which the air to water
heat pump and the condensing boiler operate, subject to the parameters
selected at the FW200.
▶ Never interrupt the power supply to the hybrid manager and the
external unit during normal operation.
7.1 AUTOMATIC DEFROST FUNCTION
At low temperatures ( 7 °C), ice forms on the external unit.
In the outside temperature range from +7 °C to -9 °C the heat from the
heating system water is briefly used to defrost the external unit
automatically. During defrosting, the heat source continues to be
available for heating the heating water.
The defrost process takes approximately 5 minutes.
7.2 SYSTEM SHUTDOWN
7.2.1 REGULAR SYSTEM SHUTDOWN
Taking the hybrid system out of use:
▶ Ensure any current or pending heat demands are removed. To do this
switch the FW200 room controller to frost protection mode (refer to
FW200 installation manual) and allow the system to stop under it's
own control.
▶ When the system has stopped, wait at least 5 minutes before
interrupting the power supply to the hybrid manager. The hybrid
manager, outdoor unit or the boiler could be damaged if the unit is
switched off before 5 minutes of idle time.
7.2.2 SYSTEM EMERGENCY SHUTDOWN
Explain to your customer how to act in case of emergencies, e.g. when
there is a fire or when refrigerant escapes.
▶ Never risk your own life. Your own safety is paramount.
▶ Close the main fuel shut-off valve. Only if safe to do so.
▶ Isolate the heating system from the mains power supply by means of
the heating system emergency stop switch or the appropriate
domestic fuse/circuit breaker. Only if safe to do so.
“Service mode” resets automatically after 20 minutes.
The air to water heat pump only starts if the return
temperature lies between 20 °C and 50 °C. It may be
necessary for the condensing boiler to initially raise the
return temperature to 20 °C before the air to water heat
pump can start.
NOTICE: Frost damage!
When the heating system is switched off, it can freeze up
if there is a frost.
▶ In case of a risk from frost, protect the heating system
against frost damage. To do so, drain the heating
water at the lowest drain point of the heating system.
When draining also ensure that the air vent at the
highest point in the heating system is open.
The hybrid manager regulates the hours at which the air
to water heat pump and the condensing boiler operate,
subject to the parameters selected at the FW200
programming unit or at the hybrid control module.
▶ Never interrupt the power supply to the hybrid
manager and the external unit during normal
operation.
Only interrupt power via the installation room fuse/
circuit breaker in emergencies.
For any other purpose follow the procedure described
above.










