Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
KEY TO SYMBOLS AND SAFETY INSTRUCTIONS
6 720 803 687 (2012/11)4
1 KEY TO SYMBOLS AND SAFETY
INSTRUCTIONS
1.1 EXPLANATION OF SYMBOLS
WARNING SYMBOLS
Signal words indicate the seriousness of the hazard in terms of the
consequences of not following the safety instructions.
• NOTICE indicates possible damage to property or equipment, but
where there is no risk of injury.
• CAUTION indicates possible injury.
• WARNING indicates possible severe injury.
• DANGER indicates possible risk to life.
IMPORTANT INFORMATION
ADDITIONAL SYMBOLS
1.2 SAFETY INSTRUCTIONS
HANDLING REFRIGERANT
The air to water heat pump is filled with R410A refrigerant.
▶ Only qualified and authorised refrigeration engineers may work on the
refrigerant circuit.
▶ For all work with refrigerant, wear suitable safety gloves and goggles.
WHAT TO DO IF REFRIGERANT LEAKS
If refrigerant leaks and touches the skin, it can cause frostbite.
▶ In case of a refrigerant leak, never touch any part of the air to water
heat pump.
▶ Avoid skin or eye contact with refrigerant.
▶ Seek medical attention if you get refrigerant on your skin or in your
eyes.
DANGER THROUGH ELECTRICAL CURRENTS
▶ Electrical work must only be carried out by competent person. Work
on the electrical system that has not been carried out properly can
result in short circuit, overheating or fire.
DANGER POSED BY EXPLOSIVE AND EASILY FLAMMABLE
MATERIALS
▶ Never use, store or place highly flammable materials (paper, clothing,
thinners, paints etc.) near the external unit.
SITING AND INSTALLATION
Correct siting, assembly and installation of the individual components
are the fundamental requirements for safe and economical operation of
the hybrid system.
▶ Installation of this heat pump should be done in accordance with
MCS/MIS 3005.
COMMISSIONING
▶ The hybrid system and the components may only be commissioned by
a competent person.
INSTRUCTING THE CUSTOMER
▶ Explain to customers how the hybrid system and its individual
components work, and instruct them how to operate them.
▶ Inform customers that they must not carry out any modifications or
repairs.
▶ Hand customers the installation and operating instructions for
safekeeping.
RISK OF DAMAGE DUE TO OPERATOR ERROR
Operator errors can result in injury and damage to property.
▶ Ensure that children never operate this appliance unsupervised or
play with it.
▶ Ensure that only personnel who can operate this appliance correctly
have access to it.
INSPECTION, MAINTENANCE AND REPAIRS
▶ Inspection, maintenance and repairs must only be carried out by
competent persons.
▶ Use only original Worcester spare parts. Losses caused by the use of
parts not supplied by Worcester are excluded from the Worcester
warranty.
▶ Only use accessories intended for this application.
▶ Customer recommendation: Arrange an annual service with a
competent person.
ENVIRONMENTAL PROTECTION
▶ At the end of the appliances life time span please ensure that the
effected appliance is disposed of according to the current
regulations.
▶ Dispose of the packaging materials in an environmentally responsible
manner.
HEAT EMITTERS
▶ It is important a hybrid system is installed on a system with the
appropriate heat emitters for the combination of a heat pump and
boiler.
▶ It is recommended a pre-design assessment is carried out to
determine the suitability of the system and heat loss calculations for
the property are carried out to determine the system design
requirements.
▶ If under floor heating is installed the system should be correctly sized
to work at lower temperatures.
Safety instructions in this document are framed and
identified by a warning triangle which is printed on a
grey background.
Electrical hazards are identified by a lightning symbol
surrounded by a warning triangle.
Notes contain important information in cases where
there is no risk of personal injury or material losses and
are identified by the symbol shown on the left. They are
bordered by horizontal lines above and below the text.
Symbol Meaning
▶ a step in an action sequence
a reference to a related part in the document or to other
related documents
•a list entry
– a list entry (second level)
Table 1