Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer

COMMISSIONING
6 720 803 687 (2012/11) 39
6.2.14 EXPLANATION OF THE PARAMETERS FOR ENERGY AND
COST OPTIMIZATION OF THE HYBRID SYSTEM (CONTROL
STRATEGY)
The hybrid system offers a choice of selecting between different control
strategies:
CONTROL STRATEGY: CO2 OPTIMISED
The CO2-optimised mode (factory setting) uses environmental factors
to determine when the heat pump or boiler is to be operated to achieve
the highest CO2 reduction.
The environmental factors for fossil fuel and electricity must be set. The
environmental factor (or primary energy factor, PEF) indicates the
fossil-fuel consumption incurred until the energy (electricity/gas) is
available at the corresponding heat appliance. A heat pump uses the
input energy more efficiently than a boiler. However, the electricity used
generally involves a larger amount of fossil-fuel consumption. The
following statement applies to both environmental factors: the lower the
values, the better this is for the environment.
Examples:
Electricity from a gas-fired power station that runs at 45 % efficiency has
an environmental factor of:
• 1/45 % = 1/(45/100) = 1/0,45 = 2,2.
Mix with an efficiency of 38.4% has an environmental factor by:
• 1/38,4 % = 1/(38,4/100) = 1/0,384 = 2,6.
Natural gas, which is supplied with a loss of 12% (88% efficiency), has
an environmental factor of:
• 1/88 % = 1/(88/100) = 1/0,88 = 1,1.
CONTROL STRATEGY: COST OPTIMISED
With the cost-optimised mode, the system control decides on the basis
of current energy prices. Rising gas prices result in longer operation of
the heat pump, whilst rising electricity prices result in longer operation
of the boiler.
The cost ratio is the difference between Gross electricity and gas prices
converted to Nett.
Example:
• Cost of electricity: 24 p/kwH
• Cost of Gas:8 p/kwH
Cost ratio (net):(24/8)x0.902=2.7
This is the ratio which must be inputted to the system controller.
This conversion can be made using table 47 on page 82 of this manual.
CONTROL STRATEGY: CHANGEOVER
In weather-compensated mode, the boiler delivers the entire heating
energy below a set outside temperature (dual mode changeover
threshold). The heat pump is not in operation.
At temperatures above the set outside temperature, the heat pump
delivers the entire heating energy where possible. The boiler is
operational when the heat output of the heat pump is not sufficient to
cover the heat load.
CONTROL STRATEGY: CO2 COST MIX
Mixed operation of environmental factors and cost.
The environmental factors and the energy price ratio are considered.
Information under the control strategy: CO2 optimised and control
strategy: Cost-optimised, note on page 41.
These parameters can be set either via the FW 200
weather compensated controller or via the hybrid
control module. These values are transferred and
overwritten respectively. The following section will
describe how to make the settings using the FW 200
weather-compensated controller. For information on
making settings on the hybrid control module, see
chapter 6.2.23.
The actual environmental factor for the available energy
(electricity/gas) must be checked with the energy
supplier.
The energy:price ratio for electricity and fossil fuel must
be adjusted regularly to the actual price ratios.
The appendix includes the weighting factors for different
electricity and gas prices (chapter 13.1, page 82,
table 47).










