Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
COMMISSIONING
6 720 803 687 (2012/11)38
6.2.11 VENTING THE HYBRID MANAGER
▶ Open manual air vent valve.
▶ Close the manual air vent valve as soon as there is sign of water
present. This prevents air being drawn into the system again.
▶ Select Hybrid manager circulating pump speed stage III.
▶ Select the “Function test” menu at the FW200 programming unit, in
order to operate the Hybrid manager circulating pump ( Operating
instructions of the FW200 programming unit).
▶ Let the Hybrid manager circulating pump run for a short time, subject
to system layout and size.
▶ Stop the Hybrid manager circulating pump via the “Function test”
menu.
▶ Open manual air vent valve.
▶ Close the manual air vent valve.
▶ Repeat steps 3 to 8 until the system has been completely vented.
▶ After venting the system, adjust the pump ( section 6.2.9).
6.2.12 SETTING THE BYPASS VALVE
Set the bypass valve subject to the selected pump curve:
• Speed stage I
bypass setting = 0.05 bar
• Speed stage II
bypass setting = 0.18 bar
• Speed stage III
bypass setting = 0.45 bar
▶ Select the determined bypass setting at the adjusting part of the
bypass valve.
Fig. 50 Setting the bypass valve
6.2.13 SETTING PARAMETERS FOR OPTIMISING ENERGY USE AND
COSTS OF THE HYBRID SYSTEM
The hybrid system offers a choice of different operating modes:
NOTICE: Damage through pump running dry!
▶ Regularly check the water level and top up heating
system with water, if required.
We recommend the installation of a manual air vent valve
near the heating water return of the hybrid manager to
enable the hybrid manager to be vented.
Airlocks in the pump can result in noise, vent the
circulating pump to remove any air lock.
Reinstate the specified system pressure if a large
amount of air escapes from the system.
Once the bypass valve is set it is recommended to lock
the valve setting in place.
These parameters can be set either via the FW200
programming unit or via the hybrid control module.
These values are transferred and overwritten
respectively. The following explains the setting using the
FW200 programming unit. For information on setting at
the hybrid control module, see chapter 6.2.23.
Operating mode Description
Environmental factors With CO
2
-optimised mode, the system
control decides when operating the air to
water heat pump or the condensing boiler
results in the greatest CO
2
reduction.
Costs With the cost-optimised operation, the
system control decides on the basis of
current energy prices. Rising gas prices
result in longer operation of the air to water
heat pump, whilst rising electricity prices
result in longer operation of the condensing
boiler.
Environment and costs Mixed operation taking environmental
factors and costs into account.
Environmental and financial aspects are
taken into consideration.
Changeover threshold With weather-compensated operation, the
condensing boiler starts from a set outside
temperature.
Table 12 Overview of operating modes
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