Technical data
Table Of Contents
- Table of contents
- 1 Key to symbols and safety instructions
- 1.1 Explanation of symbols
- 1.2 Safety instructions
- 2 About the appliance
- 2.1 Designated use
- 2.2 EU Declaration of Conformity
- 2.3 Data plate
- 2.4 Standard delivery
- 2.5 Accessories
- 2.6 Tools, materials and miscellaneous parts
- 2.7 General information on energy use and heat production
- 2.8 Function description of the hybrid manager
- 2.9 Handling circuit boards
- 2.10 Refrigerant circuit
- 2.11 Combi boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.12 System boiler with serial buffer tank, bypass valve and unmixed heating circuit
- 2.13 Combi boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.14 System boiler with serial buffer tank, bypass valve, unmixed heating circuit and independently controlled mixed heating circuit
- 2.15 Overview of components
- 2.16 Dimensions
- 2.17 Technical Data
- 3 Regulations
- 4 Transport
- 5 Mounting and installation
- 5.1 Preparing for installation
- 5.2 System component configuration
- 5.3 Pre-installing pipes
- 5.4 Mounting the hybrid manager
- 5.5 Installing the external unit
- 5.6 Installing the refrigerant circuit
- 5.7 Making the electrical connection
- 5.8 Installing the outside temperature sensor
- 5.9 Setting the DIP switches of the external unit
- 6 Commissioning
- 6.1 Before commissioning
- 6.2 Commissioning the system for the first time
- 6.2.1 Providing the external unit with a power supply ahead of commissioning
- 6.2.2 providing the external unit with a power supply during commissioning
- 6.2.3 Connecting the CANBUS cable to the hybrid manager unit
- 6.2.4 Making the power supply connection
- 6.2.5 Switching on the hybrid system
- 6.2.6 Connecting the programming unit to the hybrid control module
- 6.2.7 Connecting the heat source to the hybrid manager
- 6.2.8 Communication error from External unit on initial power ON of External Unit and Hybrid Manager
- 6.2.9 Adjusting the Hybrid manager circulating pump in the hybrid manager
- 6.2.10 System with series buffer tank
- 6.2.11 Venting the hybrid manager
- 6.2.12 Setting the bypass valve
- 6.2.13 Setting parameters for optimising energy use and costs of the hybrid system
- 6.2.14 Explanation of the parameters for energy and cost optimization of the hybrid system (control strategy)
- 6.2.15 Control Strategy: Option CO2 Optimised and co2 :cost mix
- 6.2.16 Control Strategy: Co2 optimised (environmental factors)
- 6.2.17 Control Strategy: CO2: Cost mix
- 6.2.18 Control Strategy: Option changeover temperature
- 6.2.19 Control Strategy: Cost optimised
- 6.2.20 Control strategy: hydraulic connection
- 6.2.21 Control strategy: Delay time for boiler heating
- 6.2.22 Control strategy: Temperature diff for boiler switch ON
- 6.2.23 Setting parameters at the hybrid control module
- 6.2.24 Commissioning of the air to water heat pump at outside temperatures outside the standard operating range
- 6.2.25 Informing the customer and handing over the technical documents
- 7 Operation
- 8 Environmental protection/disposal
- 9 Inspection and maintenance
- 10 Faults
- 10.1 Faults that are not displayed
- 10.2 Displayed faults
- Overview of internal hybrid fault indicators locations
- 10.2.1 Fault displays on the hybrid control module
- 10.2.2 Check temperature sensor of hybrid manager
- 10.2.3 Faults of the FW200 programming unit
- 10.2.4 Fault display on the FW 200 weather-compensated controller at user level
- 10.2.5 Fault display on the rear of the hybrid manager
- 10.2.6 External unit faults
- 10.2.7 Check components
- 10.2.8 DC fan motors/check PCB
- 10.2.9 Check external unit temperature sensor
- 10.2.10 Check linear expansion valves (LEV)
- 11 Replace components
- 11.1 Pumping refrigerant back into the external unit
- 11.2 Removing the casing from the external unit
- 11.3 Replacing the fan motor
- 11.4 Replacing the PCB housing
- 11.5 Replacing PCBs
- 11.6 Replacing faulty temperature sensors TH3, TH6 or TH33
- 11.7 Replacing outside temperature sensor TH7
- 11.8 Replacing temperature sensors TH4 and TH32
- 11.9 Fitting and removing the linear expansion valve
- 11.10 Removing the transformer (ACL)
- 12 Filling the refrigerant circuit
- 13 Appendix
- 13.1 Cost weighting electricity price — gas price
- 13.2 System wiring (heatronic III boiler connections) with a bypass valve and one unmixed heating circuit
- 13.3 System wiring (CUS boiler connections) with a bypass valve and one unmixed heating circuit
- 13.4 Wiring to PCB in the external unit (heat pump)
- 13.5 Controller circuit board in external unit
- 13.6 Alternative pipe work lengths and T
- 14 General details
- 15 Assembly and installation report for the installer
- 16 Commissioning report for the commissioning engineer
COMMISSIONING
6 720 803 687 (2012/11) 33
6.2 COMMISSIONING THE SYSTEM FOR THE FIRST TIME
6.2.1 PROVIDING THE EXTERNAL UNIT WITH A POWER SUPPLY
AHEAD OF COMMISSIONING
The BUS cable is not connected at this point so the outdoor unit can be
powered on for the 12 hour period.
▶ After the 12 hour period, the power to the outdoor unit can be briefly
interrupted (i.e. 5 minuets) to allow connection of the BUS cable to
the hybrid manager.
▶ Once the BUS cable from the outdoor unit has been connected to the
hybrid manager the outdoor unit and the hybrid manager can be
powered on (within 3 minutes of each other).
6.2.2 PROVIDING THE EXTERNAL UNIT WITH A POWER SUPPLY
DURING COMMISSIONING
All units must be powered up within a 3 minute time period to prevent
any communication issues, therefore there will be a need to interrupt the
power supply to the external unit upon commissioning.
6.2.3 CONNECTING THE CANBUS CABLE TO THE HYBRID
MANAGER UNIT
▶ Interrupt the power supply to the external unit.
▶ Undo screws at the top and bottom of the appliance.
▶ Remove casing.
▶ Undo fixing screw on the left [1] of the hybrid control module.
▶ Push out the spring plate [2] and tilt the hybrid control module
forward.
Fig. 40 Tilting the hybrid control module forward
[1] Fixing screw
[2] Spring plate
▶ Undo three screws and remove the small cover for the internal
connections at the back.
Fig. 41 Removing the small cover
▶ To provide splashed water protection (IP), always trim the strain relief
fitting in accordance with the cable diameter.
Fig. 42 Trimming the strain relief
▶ Guide the BUS cable through the strain relief fitting and connect it to
terminals S2/S3.
Fig. 43 Terminals at the interface to the external unit
[1] Terminal S2/S3
▶ Refit the cover after connection.
▶ Re-establish power supply to external unit
6.2.4 MAKING THE POWER SUPPLY CONNECTION
▶ Connect the2m pre-installed flexible cable on the hybrid manager unit
to the power supply (230 V AC, 3 A).
6.2.5 SWITCHING ON THE HYBRID SYSTEM
▶ Ensure that the shut-off valves on the liquid and gaseous refrigerant
pipe work are open.
▶ Make the power supply to the hybrid manager and the external unit.
The external unit's compressor runs for 5 minutes at stage 1 (self-
test).
▶ Check whether system components start correctly.
NOTICE: Damage when starting the compressor in the
external unit from cold!
▶ For commissioning:
The Power supply to the external unit must be
“Live”for at least 12 hours before starting operation.
This is to ensure that the compressor is warmed up
sufficiently to avoid any liquid refrigerant from
entering the compressor. This is particularly
important during colder periods.
The 12 hour period also compensates for any
unsettling of the lubricating oil within the compressor
which may have occurred during transportation.
If this 12 hour time period cannot be met damage to
the outdoor unit may result.
1
6 720 646 970-104.1ITL
2
The fan must move freely and not be obstructed.
6 720 646 970-30.3ITL
5-7
6 720 612 259-30.1R
13-14
10-12
8-9
1
6720646970-31.4Wo