6720801244-00.1V Electric Heat Pump Water Heater Compress 3000 DW FO HP 270-1E 0 FOV/S...
| Index Index 1 Key to symbols and safety instructions . . . . . . . . . . . . . 3 1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . 3 2 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 Appliance details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.
Key to symbols and safety instructions | 3 1 Key to symbols and safety instructions 1.1 Key to symbols Warnings Warnings in this document are identified by a warning triangle printed against a grey background. Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken. The following keywords are defined and can be used in this document: • NOTICE indicates a situation that could result in damage to property or equipment.
| Key to symbols and safety instructions Refrigerant „General“ safety warnings ▶ Please observe the relevant environmental regulations when using and reusing refrigerant. Do not allow refrigerant to be discharged into the environment. Use the refrigerant R134a. It is non-flammable and does not have a destructive impact on the ozone layer. ▶ Before working on parts of the refrigerant circuit, remove the refrigerant to ensure work safety.
Key to symbols and safety instructions | 5 DANGER HOT BURN Water temperature over 50°C can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. Feel water before bathing or showering. 6720801244-15.1V Fig. 1 To prevent serious injury, unit damage or damage to other property, please use the unit properly. Read this manual carefully and understand the following information correctly.
| Standard delivery 2 Standard delivery 1 2 3 6720801244-02.1V Fig.
Appliance details | 7 3 Appliance details 3.1 Overview Air outlet Air inlet User interface User interface cap Tank 6720801244-03.1V Fig. 3 3.2 Appliance overview Features and safety devices Easy to operate and environmentally friendly The heat pump has user interface with easy use menu keys for ease of programming. The heat pump is also environmental friendly as it transfers heat from the surrounding area into the water.
| Appliance details Defrosting During heating, when the air temperature is between 3 °C and 10 °C, the unit will defrost automatically to make sure the heating efficiency is retained (it will last 15 minutes). The fan motor will continue running when the unit is being defrosted. Working condition The appliance is designed to operate with best efficiency when the air temperature is between +3 °C and +40 °C.
Appliance details | 9 3.3 Specification tables Model Running modes Running ambient air temp. Outlet Water Temp. Minimum Inlet Water Temp. Maximum Inlet Water Temp. Power supply IP rating Storage size Water heating Unit Sound pressure level at 2 m Refrigerant type/Mass Max. refrigerant circuit pressure PTR valve setting2) Throttling type System protection Air flow Compressor Fan motor Water connections E-heater Heating capacity1) Max. input1) COP1) Max.
| Appliance details Operating ambient air temperature range: Operating ambient temperature range (Heat pump only): 3 40 °C Range of warehouse storage temperature: -20~60 °C Set point for the hot water temperature: fixed at 60 °C In Combi Mode the appliance can operate beyond the normal temperature range by the use of the electrical heater only. 3.4 WARNING: Heat pumps are heavy and bulky.
Appliance details | 11 3.5 Operational principle (brief overview of modes) 1 2 5 15 13 3 14 4 12 11 10 9 16 6 8 7 6720801244-05.1V Fig.
| Appliance details System theory The refrigerant circuit is a closed system in which the refrigerant R134a circulates as a heat transfer medium. The evaporator transfers the heat from the air to the refrigerant circuit, and the refrigerant evaporates into a gas. The compressor compresses the refrigerant R134a, thus increasing its temperature. Then the heat is transferred via a heat exchanger, also referred to as a condenser, to the storage water tank. The refrigerant R134a condenses in the process.
Appliance details | 13 Dimensions 16,5 64 1180 1840 3.6 Ø 670 6720801244-06.1V Fig.
| Installation instructions 3.7 Clearances Condensate drain Barrier >200mm >1000mm >1000mm Air outlet Display Air inlet PTR valve >600mm >1000mm >1000mm 6720801244-07.1V Fig. 7 DANGER: The Temperature and Pressure relief valve delivered with the unit must be installed and must not be sealed or blocked. Failing to do so will result in a dangerous situation (section 4.4.4).
Installation instructions | 15 energy-saving devices may shorten the life of the water heater and may endanger life and cause property damage. WARNING: This water heater SHOULD NOT be installed in an area with a corrosive atmosphere where chemicals or flammable liquids are stored or where aerosol propellants are released. When using outdoors, because of natural air movement in a room or other enclosed space, these corrosive/flammable vapours can be carried from where they are being used or stored.
| Installation instructions In New Zealand, the installation must comply with Clause G12 of the New Zealand Building Code. 4.4 Water piping WARNING: All plumbing work must be carried out by a qualified professional and in accordance with the Plumbing Standard AS/NZS 3500.4 and local authority requirements. All packaging materials must be removed from the water heater prior to its installation.
Installation instructions | 17 4.4.2 Dielectric joint (not supplied with the appliance) Different metals between plumbing and tank materials and additionally the effect of hot water can cause the corrosion of one of the metals (generally the one in the tank is the metal attacked). The Dielectric Joint will basically avoid any physical contact between the two metals, acting as an effective insulator and prevent this attack.
| Installation instructions WARNING: Never block or seal the outlet of the PTR valve or it's drain for any reason. The warranty will be void if the relief valve or other safety devices are tampered with or if the installation is not in accordance with this manual. Connect the outlet of the relief valve to a suitable open drain so that the discharge water cannot contact any electrical parts, persons or animals and to eliminate any other possible risks.
Installation instructions | 19 This water heater must be directly connected to a 230V-240V AC, 50Hz mains power supply. When connected off grid, please make sure a 230V-240V AC 50Hz true sine wave power supply is available. WARNING: Proper ground connection is essential. The presence of water in the piping and water heater does not provide sufficient conduction for a ground. Non metallic piping, dielectric unions, flexible connectors, etc., can cause the water heater to be electrically isolated.
| Installation instructions ▶ Rotate circulation pump speed selector to position „III“. CAUTION: ▶ Choose the right path to move the unit. ▶ Only move the unit in its original packaging. ▶ If the unit is installed in a metal building, proper insulation and compliance with the relevant technical standards of electrical equipment is to be provided. 4.
Installation instructions | 21 ▶ Open the purge screw of the circulation pump and leave it opened until the water leaks uniformly without visible air bubbles. 6720801244-19.1V Fig. 14 Circulation pump purge screw ▶ Close the circulation pump purge screw. ▶ Wait for about 5 minutes until „Purg“ mode goes off. During the 5min the Purg function lasts, open the purge valve for a few seconds several times. This will release some air excess from the water loop.
| Installation instructions 3. Condensate lines are in place • Condensate drain pipe connected to drain connection, and directed into a floor drain or a condensate pump 4. Temperature and pressure-relief valve is working and drain line completed per local code. 5. Electrical connections • Electrical connections are properly isolated 6. Verify control panel displays 60 °C. 7. Front cover is in place.
Installation instructions | 23 4.10 What to expect for “normal startup” After the unit has been installed, with all electrical and water connections secure and checked, the unit should be filled with water (vent tank by opening a hot water faucet somewhere in home to allow tank to fully fill with water). Once tank is full and power is energized, the user must press the POWER button on the user interface. Elapsed time HPWH actions Comments 0 to 5 minutes Unit is silent.
| Operation Instructions 5 5.1 Operation Instructions WARNING: If the hot water system is not used for two weeks or more, flammable hydrogen gas may accumulate in the water heater. To dissipate this gas safely, it is recommended that a non-electrically operated hot tap be fully opened for 2 minutes. During this procedure, smoking, open flames or operating electric appliances should be avoided. 1 2 menu - + ok 6720800765-03.1V Fig.
Operation Instructions | 25 5.2 Working display 5.4.1 „manual“ mode In this working mode, the device functions 24 hours a day, 7 days a week, until it reaches a selected temperature. Used heat source is defined using the Mode function ( Section 5.6.1) of „Main“ menu. Visible display symbol Device functioning. Visible display symbol Device inactive (water temperature remains at previously selected temperature). 5.
| Operation Instructions 5.6 „Anti-freeze“ function The electric heating element is activated when the water temperature in the tank reaches 5 °C. It is disconnected when the water temperature reaches 8 °C. 5.5 „Main“ menu Accessing the „Main“ menu ▶ Press the „menu“ key and hold it down for more than 3 seconds. Temperature set point menu - + ok The water temperature is factory-set at a value of 60 °C, and is not changeable.
Operation Instructions | 27 „Heat pump“ mode In this mode, the main heat source used is the heat pump. When the incoming air temperature is between 10 °C and 40 °C the appliance will only use the heat pump cycle to heat up the water. In case the inlet air temperature is between 3 °C and 10 °C the unit will only use the heat pump cycle to heat up the water if during the heating period the water temperature does not drop below 45 °C.
| Operation Instructions Days 1, 2, 3, 4 and 5 corresponds to Monday, Tuesday, Wednesday, Thursday and Friday, respectively. Days 6 and 7 corresponds to Saturday and Sunday ( Section 5.10). ▶ Press „ok“. Blinking display shows the start schedule for the 2nd operating period. 6720646160-40.2V Fig. 29 If the start of the 2nd operating period is set within the operating period of the 1st period, the end of operation of the 1st period will be adjusted to the newly defined value. 6720646160-35.1V Fig.
Operation Instructions | 29 ▶ Repeat the above described operations for the operating periods of days „6 and 7“. Completed definition of the 2nd operating period for days „6 and 7“ concludes the definition of the operating periods. 6720801244-14.1V Fig. 32 „Sil“ function Setting the silent mode periods 1 2 3 4 6720646160-38.1V Fig.
| Operation Instructions After programming the display shows SIL with the time bars indicating the periods the silent mode will be activated. Activation of the disinfection mode temporarily replaces any defined programming. Select only one day period ▶ Select the first period according to the previously mentioned. ▶ Press “ok” for more than 3s until “Prog” and “sun symbol” goes off. The bar of the selected period blinks. ▶ Pres “menu” to go out of the SIL mode submenu (no blinking).
Operation Instructions | 31 Manual activation of the „Leg“ function ▶ Access the „Leg“ function and press „ok“. Display with blinking indication „ “ active. ▶ Press „ok“. „Leg“ function activated. Upon reaching a temperature of 60 °C for more than 35 minutes, the device returns to the previously selected mode. Thermal disinfection requires about 6 to 7 hours additional time after normal heating up. During most of this additional period the disinfection is ensured by the electrical element.
| Operation Instructions ▶ Press „-“. Displays with blinking „del“ indication. menu - + ok >3s 6720646160-21.1V Fig. 39 6720646160-42.1V Fig. 37 „del“ function 5.8 Resetting the system Factory configurations Upon setting the temperature units and timetable, the device will operate according to the factory set values. ▶ Press „ok“. The meter restarts the count. Heating mode: „Combi“ ( section 5.6.1) Manual functioning: „manual“ ( section 5.4) 5.
Operation Instructions | 33 ▶ Confirm the selection by using the „ok“ key. 5.10 Setting the time and day of the week The „am/pm“ selection is only valid if „°F“ is selected as temperature units. If set to °C, time will be displayed in the 24 hour format. 6720646160-11.1V Fig. 42 Setting the time ▶ Press the „+“ or „-“ key to set the time. ▶ Confirm the selection by using the „ok“. Display shows the minute digits, blinking. ▶ Press „+“ or „-“ key to set the minutes.
| Operation Instructions 5.11 Controls menu - + ok manual - + - + - + - + - + - + - + - + - + P1 P2 <3s menu - + P3 Off ok Mode Prog Leg >3s Set Purg menu - + - + - + Info ok >3s 6720801244-16.1V Fig.
Maintenance and repair | 35 6 Maintenance and repair WARNING: The water heater should be serviced by a qualified professional and in accordance with the Plumbing Standard AS/NZS 3500.4 and local authority requirements. WARNING: Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by the valve. The water may be hot enough to create a scald hazard.
| Maintenance and repair Large volumes of water will drain from the cold water inlet (>270 liters). ▶ Ensure proper drainage of water. ▶ Close cold water supply. ▶ Open a hot water tap (preferable one install at the same level as the appliance) to relieve pressure and wait until flow substantially decreases. ▶ After ensuring a proper drainage solution, remove cold water inlet connection and wait until water is drained. 6.
Maintenance and repair | 37 ▶ Remove the anode rod. "0d" function The "0d" function can be used to check the set value and the DHW outlet temperature. 2. 1. 6720646160-29.1V Fig. 47 6720801244-13.1V Fig. 45 DHW outlet temperature "1d" function The "1d" function can be used to check the temperature in the top part of the storage tank. Check state of magnesium anode ▶ Visually inspect and replace if necessary. ▶ Refill tank and purge the system (see section 4.8) 6.
| Maintenance and repair "6d" function The "6d" function can be used to check the number of air defrost cycles. 6720646160-02.1V Fig. 49 Temperature in the bottom part of the storage tank "3d" function 6720801244-21.1V The "3d" function can be used to check the ambient air temperature. Fig. 52 Number of air defrost cycles Functions "1F" to "10F" The functions "1F" to "10F" can be used to display the last 10 faults that occurred. • • • • "1F" - last fault "2F" - second to last fault .....
Maintenance and repair | 39 "EE" function The "EE" function can be used to delete the fault history. 6720646160-32.1V Fig. 54 Deleting the service history "AL" function The "AL" function can be used to show all the display's segments. 6720646160-33.1V Fig. 55 Showing all the display's segments "E" function The "E" function can be used to exit the service menu. 6720646160-05.1V Fig.
| Display 7 Display 7.1 Fault display Installation, maintenance and repairs may only be carried out by an authorised contractor. The following table lists the fault codes and their remedies.
Display | 41 7.2 Displays Display Description Note E04 Temperature in storage tank ≥ 80 °C Isolate electrical connection. Notify authorised contractor. E12 Abnormal frost formation due to partial evaporator blockage, moderate wind on the air outlet while running in silent mode or strong wind on the air outlet while running in normal mode Reset the system. Do not use the silent mode in case of high possibility to have the air outlet exposed to the wind direction.
| Electrical diagram 8 Electrical diagram 13 1 2 3 M M 9 10 11 4 5 6 12 8 M 7 6720801244-20.1V Fig.
Environmental protection | 43 9 Environmental protection Environmental protection is a basic company strategy of Bosch. The quality of our products, profitability and environmental protection are equal-ranking goals for us. Laws and regulations concerning environmental protection are strictly observed. We use the best possible technology and materials, under economic considerations, to protect the environment.
| Warranty details 10 Warranty details Robert Bosch (Australia) Pty Ltd Thermotechnology Division Voluntary Repair or Replacement Warranty for Bosch Heat Pump All Bosch products are carefully checked, tested and certified to Australian and New Zealand standards. Important Note: Mandatory Australian Consumer Law statement If you have purchased your product in Australia, you should be aware that: This warranty is provided in addition to other rights and remedies held by a consumer at law.
Warranty details | 45 • • the Product is located within the usual operating area of an authorised service technician; and the Product has been installed according to the installation instructions so as to provide adequate service access. 4.
| Warranty details directed to Bosch's Customer Service line in Australia on ph: 1300 307 037 or in New Zealand on ph: 0800 543 352. 6. How to Make a Warranty Claim If a Product fails within the warranty period, the end user must stop using the Product and make a claim as soon as possible, in any event before the end of the Warranty Period (see Deadlines for Submitting Warranty Claims below).
| 47 Notes Compress 3000 DW FO 6 720 801 244 (2013/08)
6720805050 Robert Bosch (Australia) Pty Ltd Thermotecnology Division 1555 Centre Road Clayton Victoria 3168 Australia Phone: 1300 30 70 37 Fax: 1300 30 70 38 www.bosch-climate.com.au New Zealand Phone: 0800 54 33 52 Fax: 0800 54 33 55 www.bosch-climate.co.